CN113084600A - Surface rust removal method for high-strength steel plate - Google Patents
Surface rust removal method for high-strength steel plate Download PDFInfo
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- CN113084600A CN113084600A CN202110378806.4A CN202110378806A CN113084600A CN 113084600 A CN113084600 A CN 113084600A CN 202110378806 A CN202110378806 A CN 202110378806A CN 113084600 A CN113084600 A CN 113084600A
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- steel plate
- plate
- driving
- rust removing
- longitudinal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention provides a surface rust removing method for a high-strength steel plate. The following problems in the surface rust removal process of the high-strength steel plate can be solved: a. the steel plate is not convenient to fix; b. after one surface is polished, a worker is required to manually turn to the other surface for polishing; c. the steel plate fixing mechanism designed by the invention can quickly fix the steel plate and is convenient to operate; the arranged turnover mechanism can automatically turn to the other side for derusting under the condition of not releasing the fixation of the steel plate; the spraying and rust removing mechanism can move in all directions through the transverse horizontal moving mechanism, the lifting motor and the longitudinal horizontal moving mechanism, and different rust removing positions of the steel plate can be met; the spraying rust removal mechanism automatically removes rust on the steel plate.
Description
Technical Field
The invention relates to the technical field of steel plate rust removal processing, in particular to a high-strength steel plate surface rust removal method.
Background
The high-strength steel plate has high strength, particularly has higher comprehensive mechanical property in a normalizing or normalizing and tempering state, has wider application range, is easy to generate rust marks after being placed for a long time, and needs to be derusted.
At present, the following problems exist in the process of high-strength steel plates: a. the steel plate is not convenient to fix; b. after one surface is polished, a worker is required to manually turn to the other surface for polishing; c. the manual polishing is usually adopted, so that the manual working efficiency is reduced, and the labor cost is improved.
Disclosure of Invention
Technical problem to be solved
The invention provides a surface rust removal method for a high-strength steel plate, which can solve the following problems in the surface rust removal process of the high-strength steel plate: a. the steel plate is not convenient to fix; b. after one surface is polished, a worker is required to manually turn to the other surface for polishing; c. the manual polishing is usually adopted, so that the manual working efficiency is reduced, and the labor cost is improved.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a high-strength steel plate surface rust removal method uses a high-strength steel plate surface rust removal device, the device comprises a working plate, a transverse horizontal movement mechanism, a lifting motor, a longitudinal horizontal movement mechanism, a spraying rust removal mechanism, a turnover mechanism and a steel plate fixing mechanism, and the specific method when the high-strength steel plate surface rust removal device is adopted for operation is as follows:
s1, device check: before starting the high-strength steel plate surface rust removal device, checking the operation of the device;
s2, fixing a steel plate: fixing a steel plate to be processed through a steel plate fixing mechanism;
s3, derusting the front surface: the spraying rust removal mechanism is adjusted in all directions through the transverse horizontal movement mechanism, the lifting motor and the longitudinal horizontal movement mechanism, and rust removal is performed on the front surface of the steel plate through the spraying rust removal mechanism;
s4, turning over for 180 degrees: the steel plate is turned over for 180 degrees through a turning mechanism;
s5, back derusting: derusting the back of the steel plate by a spraying derusting mechanism;
s6, taking down the steel plate: releasing the steel plate fixing mechanism from fixing the steel plate, and taking down the steel plate;
the transverse horizontal moving mechanism is arranged on the upper end face of the working plate, the lifting motor is arranged on the transverse horizontal moving mechanism, the longitudinal horizontal moving mechanism is arranged on an output shaft of the lifting motor, the spraying and rust removing mechanism is arranged on the longitudinal horizontal moving mechanism, the turnover mechanism is arranged in the center of the upper end face of the working plate, and the steel plate fixing mechanism is connected with the turnover mechanism;
the transverse horizontal moving mechanism comprises a transverse driving motor, a transverse lead screw slide rail 22 and a transverse lead screw slide block, the transverse lead screw slide rail 22 is arranged on the upper end face of the working plate, an output shaft of the transverse driving motor is connected with a lead screw in the transverse lead screw slide rail 22, the transverse lead screw slide block is slidably arranged in the transverse lead screw slide rail 22, the transverse lead screw slide block is in threaded connection with a lead screw in the transverse lead screw slide rail 22, and a motor base of the lifting motor is connected with the upper end face of the transverse lead screw slide block;
the longitudinal horizontal moving mechanism comprises a moving plate, a fixed plate, a longitudinal screw rod, a limiting unit and a longitudinal driving motor, wherein the lower end face of the fixed plate is connected with the output end of the lifting motor, a longitudinal horizontal groove is formed in the lower end face of the fixed plate, the moving plate is arranged in the longitudinal horizontal groove in a sliding mode, the limiting unit is arranged in the longitudinal horizontal groove and matched with the moving plate, the longitudinal screw rod is rotatably arranged in the longitudinal horizontal groove through a bearing, the moving plate is connected to the outer side of the longitudinal screw rod in a threaded mode, the longitudinal driving motor is arranged on the front face of the fixed plate, and the output shaft of the longitudinal driving motor extends into the longitudinal horizontal groove;
the spraying rust removing mechanism comprises a rectangular box, a rust removing motor, a driving shaft, a rotating rod, a rust removing unit, a driving wheel, a transmission belt and a spraying unit, wherein the upper end surface of the rectangular box is connected with the lower end surface of the moving plate, the rust removing motor is arranged on the upper end surface of the rectangular box through a motor base, the driving shaft is rotatably arranged on the rectangular box through a bearing, the upper end face of the driving shaft is connected with an output shaft of a derusting motor, a plurality of rotary rods are rotatably connected with the lower end face of the rectangular box through bearings, the derusting units are arranged on the lower end face of the corresponding rotary rods, the lower end face of the driving shaft is connected with the upper end face of one of the rotary rods, the driving wheels are a plurality of and connected with the corresponding rotary rods, the driving belt is sleeved on the outer sides of the driving wheels in a driving mode, the spraying units are arranged in the rectangular box, and the spraying units are matched with the driving shaft;
the turnover mechanism comprises two support plates, a turnover driving motor, a turnover plate and a turnover shaft, wherein the two support plates are arranged on the upper end surface of the working plate, the turnover shaft is rotatably arranged on the support plates through bearings, the turnover driving motor is arranged on the upper end surface of the working plate through a motor base, an output shaft of the turnover driving motor is connected with the front end of the turnover shaft, the turnover plate is arranged on the outer side of the turnover shaft through welding, and the outer end surface of the turnover plate is connected with a steel plate fixing mechanism;
the steel sheet fixed establishment include first riser, first grip slipper, second riser, second grip slipper, direction support element and fixed drive unit, the outer terminal surface of returning face plate passes through the screw with the left side of first riser and links to each other, first grip slipper sets up the right side at the first riser, the second grip slipper sets up the left side at the second riser, the direction support element is two, the both ends of direction support element link to each other with first riser and second riser, fixed drive unit sets up between first riser and second riser.
Preferably, the limiting unit comprises a limiting block, limiting grooves are formed in the inner walls of the two sides of the longitudinal horizontal groove, the limiting block is connected with the corresponding limiting grooves in a sliding mode, and the limiting block is fixedly connected with the outer side of the moving plate.
Preferably, the rust removing unit comprises a rust removing brush, an installing head and an installing bolt, the lower end of the installing head is connected with the upper end face of the rust removing brush, an installing groove is formed in the bottom end of the rotating rod, the installing head is movably connected with the installing groove, the installing bolt is in threaded connection with the outer side of the rotating rod, and the end head of the installing bolt extends into the installing groove and is connected with the installing head.
Preferably, the spraying unit comprises a negative pressure cylinder, a rotary vane shaft, an electromagnetic clutch and a force transmission shaft, the spray coating device comprises a first force transmission gear, a second force transmission gear, a spray coating pipe, a spray head and a liquid box, wherein a negative pressure cylinder is arranged on the inner wall of the top of a rectangular box and is communicated with the liquid box through a pipeline, the liquid box is arranged on the upper end face of the rectangular box through a screw, the spray head is arranged in the center of the lower end face of the rectangular box, two ends of the spray head pipe are respectively communicated with the spray head and the negative pressure cylinder, a rotary vane shaft is rotatably arranged in the negative pressure cylinder through a bearing, the left end of the rotary vane shaft is connected with an electromagnetic clutch, the right end of the force transmission shaft is connected with the electromagnetic clutch, a shell of the electromagnetic clutch is fixedly arranged in the rectangular box through a screw, the left end of the force transmission shaft is connected with the first force transmission gear, the second force transmission gear is sleeved on.
Preferably, the direction supporting unit include a support section of thick bamboo and bracing piece, bracing piece slidable mounting is in a support section of thick bamboo, the left end of a support section of thick bamboo links to each other with the right side of first riser, the right-hand member of bracing piece links to each other with the left side of second riser.
Preferably, the fixed driving unit comprises two fixed strips, two telescopic strips, a fixed driving motor, chain wheels, chains and threaded rods, the two fixed strips are connected with the right side of the first vertical plate, the two telescopic strips are connected with the left side of the second vertical plate, the right side of the fixed strip is provided with a telescopic groove, the telescopic strips are in sliding connection with the corresponding telescopic grooves, the two threaded rods are rotatably arranged in the corresponding telescopic grooves, the left side of each telescopic strip is provided with a threaded groove, the threaded rods are in threaded connection with the corresponding threaded grooves, the first vertical plate is provided with a cavity, the two threaded rods extend into the cavity and are fixedly connected with the chain wheels, the chains are sleeved on the outer sides of the two chain wheels, the fixed driving motor is connected with the left side of the first vertical plate, the output shaft of the fixed driving motor is connected with one of the two threaded rods, the first vertical plate and the second vertical plate are in contact with the upper end face of the working plate.
Preferably, the bottom of the working plate is provided with supporting legs.
(III) advantageous effects
1. The invention provides a surface rust removal method for a high-strength steel plate, which can solve the following problems in the manufacturing and processing process of a deep-hole cell plate: a. the steel plate is not convenient to fix; b. after one surface is polished, a worker is required to manually turn to the other surface for polishing; c. the manual polishing is usually adopted, so that the manual working efficiency is reduced, and the labor cost is improved.
2. The steel plate fixing mechanism can quickly fix the steel plate, and is convenient to operate; the arranged turnover mechanism can automatically turn to the other side for derusting without releasing the fixation of the steel plate, thereby improving the working efficiency; the spraying and rust removing mechanism can move in all directions through the transverse horizontal moving mechanism, the lifting motor and the longitudinal horizontal moving mechanism, and different rust removing positions of the steel plate can be met; the spraying rust removal mechanism who sets up derusts the steel sheet automatically, and can the one side spraying rust remover, and the one side is polished, improves the rust cleaning effect, has reduced the labour.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a block diagram of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 2;
FIG. 5 is an enlarged view of a portion of FIG. 2 taken at B in the present specification;
FIG. 6 is an enlarged view of a portion of FIG. 2 at C in accordance with the teachings of the present invention;
FIG. 7 is a cross-sectional view of a rectangular box, drive wheel, drive belt in the context of the present invention;
fig. 8 is a schematic structural view of the first riser, the second riser, the first clamping seat and the second clamping seat in the description of the present invention;
FIG. 9 is a schematic structural diagram of a rectangular box, a moving plate, a fixed plate and a longitudinal driving motor in the present specification;
fig. 10 is a three-dimensional view of the suction cylinder and the vane shaft in the present specification.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the habit. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 10, a method for removing rust on the surface of a high-strength steel plate uses a device for removing rust on the surface of a high-strength steel plate, the device comprises a working plate 1, a horizontal moving mechanism 2, a lifting motor 3, a longitudinal horizontal moving mechanism 4, a spraying rust removing mechanism 5, a turnover mechanism 6 and a steel plate fixing mechanism 7, and the specific method when the device for removing rust on the surface of a high-strength steel plate is used for operation is as follows:
s1, device check: before starting the high-strength steel plate surface rust removal device, checking the operation of the device;
s2, fixing a steel plate: the steel plate to be processed is fixed through a steel plate fixing mechanism 7;
s3, derusting the front surface: the spraying rust removing mechanism 5 is adjusted in all directions through the transverse horizontal moving mechanism 2, the lifting motor 3 and the longitudinal horizontal moving mechanism 4, and rust removal is performed on the front surface of the steel plate through the spraying rust removing mechanism 5;
s4, turning over for 180 degrees: the steel plate is turned over for 180 degrees through the turning mechanism 6;
s5, back derusting: derusting the back of the steel plate by a spraying derusting mechanism 5;
s6, taking down the steel plate: the steel plate fixing mechanism 7 is released from fixing the steel plate, and the steel plate is taken down;
the transverse horizontal moving mechanism 2 is arranged on the upper end face of the working plate 1, the lifting motor 3 is arranged on the transverse horizontal moving mechanism 2, the longitudinal horizontal moving mechanism 4 is arranged on an output shaft of the lifting motor 3, the spraying and rust removing mechanism 5 is arranged on the longitudinal horizontal moving mechanism 4, the turnover mechanism 6 is arranged at the center of the upper end face of the working plate 1, and the steel plate fixing mechanism 7 is connected with the turnover mechanism 6;
the steel plate fixing mechanism 7 comprises a first vertical plate 71, a first clamping seat 72, a second vertical plate 73, a second clamping seat 74, a guiding and supporting unit 75 and a fixing and driving unit 76, wherein the outer end face of the turnover plate 63 is connected with the left side of the first vertical plate 71 through a screw, the first clamping seat 72 is arranged on the right side of the first vertical plate 71, the second clamping seat 74 is arranged on the left side of the second vertical plate 73, the number of the guiding and supporting units 75 is two, the two ends of the guiding and supporting unit 75 are connected with the first vertical plate 71 and the second vertical plate 73, and the fixing and driving unit 76 is arranged between the first vertical plate 71 and the second vertical plate 73;
the guide supporting unit 75 comprises a supporting cylinder 751 and a supporting rod 752, the supporting rod 752 is slidably mounted in the supporting cylinder 751, the left end of the supporting cylinder 751 is connected with the right side of the first vertical plate 71, the right end of the supporting rod 752 is connected with the left side of the second vertical plate 73, and the guide supporting unit 75 can ensure that the second clamping seat 74 can stably move when approaching the first clamping seat 72;
the fixed driving unit 76 comprises two fixed strips 761, two telescopic strips 762, a fixed driving motor 763, chain wheels 765, chain strips 766 and threaded rods 767, the number of the fixed strips 761 is two, the fixed strips 761 are connected with the right side of a first vertical plate 71, the number of the telescopic strips 762 is two, the fixed strips 762 are connected with the left sides of second vertical plates 73, the right sides of the fixed strips 761 are provided with telescopic grooves, the telescopic strips 762 are slidably connected with corresponding telescopic grooves, the threaded rods 767 are two and rotatably installed in the corresponding telescopic grooves, the left sides of the telescopic strips 762 are provided with threaded grooves, the threaded rods 767 are in threaded connection with the corresponding threaded grooves, the first vertical plate 71 is provided with cavities 764, the two threaded rods 767 extend into the cavities 764 and are fixedly connected with the chain wheels 765, the chains 766 are sleeved on the outer sides of the two chain wheels 765, the fixed driving motor 763 is connected with the left side of the first vertical plate 71, an output shaft of the fixed driving motor 763 is connected with one threaded rod, the first vertical plate 71 and the second vertical plate 73 are both in contact with the upper end face of the working plate 1, and the fixing driving unit 76 can provide fixing power for fixing the steel plate.
During specific work, at first place the steel sheet between first grip slipper 72 and the second grip slipper 74, start fixed drive motor 763, fixed drive unit 76 drives two threaded rods 767 through two sprockets 765 and chain 766 and rotates, threaded rod 767 drives telescopic bar 762 through the thread groove that corresponds and moves in telescopic groove, telescopic bar 762 drives second grip slipper 74 and is close to first grip slipper 72, can fix the steel sheet through the cooperation of first grip slipper 72 with second grip slipper 74, bracing piece 752 slides in a support cylinder 751 simultaneously.
The transverse horizontal moving mechanism 2 comprises a transverse driving motor 21, a transverse lead screw slide rail 22 and a transverse lead screw slide block 23, the transverse lead screw slide rail 22 is arranged on the upper end face of the working plate 1, an output shaft of the transverse driving motor 21 is connected with a lead screw in the transverse lead screw slide rail 22, the transverse lead screw slide block 23 is slidably installed in the transverse lead screw slide rail 22, the transverse lead screw slide block 23 is in threaded connection with a lead screw in the transverse lead screw slide rail 22, a motor base of the lifting motor 3 is connected with the upper end face of the transverse lead screw slide block 23, and the transverse horizontal moving mechanism 2 can transversely and horizontally move the spraying and rust removing mechanism 5;
the longitudinal horizontal moving mechanism 4 comprises a moving plate 41, a fixed plate 42 and a longitudinal screw rod 43, the spraying and rust removing device comprises a longitudinal horizontal groove 44, a limiting unit 45 and a longitudinal driving motor 46, wherein the lower end face of a fixing plate 42 is connected with the output end of a lifting motor 3, the lower end face of the fixing plate 42 is provided with the longitudinal horizontal groove 44, a moving plate 41 is arranged in the longitudinal horizontal groove 44 in a sliding mode, the limiting unit 45 is arranged in the longitudinal horizontal groove 44 and matched with the moving plate 41, a longitudinal screw rod 43 is rotatably arranged in the longitudinal horizontal groove 44 through a bearing, the moving plate 41 is connected to the outer side of the longitudinal screw rod 43 in a threaded mode, the longitudinal driving motor 46 is arranged on the front face of the fixing plate 42, an output shaft of the longitudinal driving motor 46 extends into the longitudinal horizontal groove 44 and is connected with one end of the longitudinal screw rod 43, and the longitudinal;
the limiting unit 45 comprises a limiting block 452, limiting grooves 451 are formed in the inner walls of the two sides of the longitudinal horizontal groove 44, the limiting block 452 is connected with the corresponding limiting groove 451 in a sliding mode, the limiting block 452 is fixedly connected with the outer side of the moving plate 41, and the limiting unit 45 is arranged to ensure that the moving plate 41 can only slide horizontally in the longitudinal horizontal groove 44;
when the spraying rust removing device works, firstly, a rust remover is added into a liquid agent box 589, a spraying rust removing mechanism 5 is moved to be close to a steel plate, the transverse driving motor 21 is started, the transverse driving motor 21 drives a transverse screw rod slide block 23 to move through a transverse screw rod slide rail 22, the transverse screw rod slide block 23 drives a lifting motor 3 to move horizontally, the lifting motor 3 drives a longitudinal horizontal moving mechanism 2 to move horizontally, further the spraying rust removing mechanism 5 is driven to move horizontally, the lifting motor 3 is started to drive the longitudinal horizontal moving mechanism 2 to adjust the height, further the spraying rust removing mechanism 5 is driven to adjust the height, a longitudinal driving motor 46 is started, the longitudinal driving motor 46 drives a longitudinal screw rod 43 to rotate, the longitudinal screw rod 43 drives a moving plate 41 to move longitudinally and horizontally, and the moving plate 41 drives the spraying rust removing mechanism 5 to move, when the all-directional movement can be carried out, the spraying rust removing mechanism 5 can be moved to any position on the surface of the steel plate.
The spraying and rust removing mechanism 5 comprises a rectangular box 51, a rust removing motor 52, a driving shaft 53, a rotating rod 54, a rust removing unit 55, transmission wheels 56, a transmission belt 57 and a spraying unit 58, wherein the upper end surface of the rectangular box 51 is connected with the lower end surface of the moving plate 41, the rust removing motor 52 is arranged on the upper end surface of the rectangular box 51 through a motor base, the driving shaft 53 is rotatably arranged on the rectangular box 51 through a bearing, the upper end surface of the driving shaft 53 is connected with an output shaft of the rust removing motor 52, the rotating rods 54 are multiple and are rotatably connected with the lower end surface of the rectangular box 51 through bearings, the rust removing unit 55 is arranged on the lower end surface of the corresponding rotating rod 54, the lower end surface of the driving shaft 53 is connected with the upper end surface of one rotating rod 54 of the rotating rods 54, the transmission wheels 56 are multiple and are connected with the corresponding rotating rods 54, the transmission, the spraying unit 58 is arranged in the rectangular box 51, and the spraying unit 58 is matched with the driving shaft 53;
the rust removing unit 55 comprises a rust removing brush 551, an installing head 552 and an installing bolt 553, the lower end of the installing head 552 is connected with the upper end face of the rust removing brush 551, the bottom end of the rotating rod 54 is provided with an installing groove, the installing head 552 is movably connected with the installing groove, the installing bolt 553 is in threaded connection with the outer side of the rotating rod 54, the end head of the installing bolt 553 extends into the installing groove and is connected with the installing head 552, and the rust removing unit 55 polishes and removes rust on a steel plate;
the spraying unit 58 comprises a negative pressure cylinder 581, a rotary vane shaft 582, an electromagnetic clutch 583, a force transmission shaft 584, a first force transmission gear 585, a second force transmission gear 586, a spraying pipe 587, a spray head 588 and a liquid agent box 589, wherein the negative pressure cylinder 581 is arranged on the inner wall of the top of the rectangular box 51, the negative pressure cylinder 581 is communicated with the liquid agent box 589 through a pipeline, the liquid agent box 589 is arranged on the upper end surface of the rectangular box 51 through screws, the spray head 588 is arranged at the central position of the lower end surface of the rectangular box 51, two ends of the spray head pipe 587 are respectively communicated with the spray head 588 and the negative pressure cylinder 581, the rotary vane shaft 582 is rotatably arranged in the negative pressure cylinder 581 through a bearing, the left end of the rotary vane shaft 582 is connected with the electromagnetic clutch 583, the right end of the force transmission shaft 584 is connected with the electromagnetic clutch 583, the outer shell of the electromagnetic clutch 583 is fixedly arranged in the rectangular box 51 through screws, the left end, the second force transmission gear 586 is sleeved on the outer side of the driving shaft 53, the first force transmission gear 585 is meshed with the second force transmission gear 586, and the spraying unit 58 is used for spraying the rust remover on the surface of the steel plate;
when the device works, the rust removing motor 52 is started, the rust removing motor 52 drives the driving shaft 53 to rotate, the driving shaft 53 drives the rotating rods 54 to rotate through the transmission wheels 56 and the transmission belt 57, the rotating rods 54 drive the rust removing brush 551 to rotate through the mounting head 552, the rust removing brush 551 can polish and remove rust on a steel plate, meanwhile, the driving shaft 53 drives the force transmission shaft 584 to rotate through the second force transmission gear 586 and the first transmission gear 585, the electromagnetic clutch 583 is started, the force transmission shaft 584 drives the rotating blade shaft 582 to rotate, the rotating blade shaft 582 rotates in the negative pressure cylinder 581, negative pressure can be formed in the negative pressure cylinder 581, liquid in the liquid tank 589 enters the negative pressure cylinder 581 and then enters the spray head 588 through the spray pipe 587, the rust removing agent is sprayed to the surface of the steel plate through the spray head 588, the rust removing effect can be improved, the steel plate can be subjected to all-directional, the power transmission shaft 584 can be connected to the rotating shaft 582 when the electromagnetic clutch 583 is activated, and the power transmission shaft 584 is disconnected from the rotating shaft 582 when the electromagnetic clutch 583 is deactivated, so that the spraying unit 58 can be selectively used when the rust removing unit 55 is operated.
The turnover mechanism 6 comprises two support plates 61, a turnover driving motor 62, a turnover plate 63 and turnover shafts 64, wherein the two support plates 61 are arranged on the upper end face of the working plate 1, the turnover shafts 64 are rotatably arranged on the support plates 61 through bearings, the turnover driving motor 62 is arranged on the upper end face of the working plate 1 through a motor base, an output shaft of the turnover driving motor 62 is connected with the front end of the turnover shafts 64, the turnover plates 63 are arranged on the outer side of the turnover shafts 64 through welding, the outer end face of the turnover plates 63 is connected with the steel plate fixing mechanism 7, the turnover mechanism 6 can drive the steel plate to turn over for 180 degrees, and front and back rust removal can be carried out;
the bottom of the working plate 1 is provided with supporting legs.
During operation, start upset driving motor 62, upset driving motor 62 drives trip shaft 64 rotatory, trip shaft 64 drives the 180 degrees of returning face plate 63 rotation, returning face plate 63 drives the 180 degrees of 7 upsets of steel sheet fixed establishment, steel sheet fixed establishment 7 drives the 180 degrees of steel sheet upset, when the upset steel sheet, will spray rust cleaning mechanism 5 and put aside, avoid influencing the steel sheet upset, remove spraying rust cleaning mechanism 5 once more comprehensively and carry out the rust cleaning operation to the steel sheet, after accomplishing the rust cleaning, reverse start fixed driving motor 763, make second holder 74 keep away from first holder 72, can take out the steel sheet.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a high strength steel sheet surface rust cleaning method, its uses high strength steel sheet surface rust cleaning device, and the device includes work plate (1), horizontal movement mechanism (2), elevator motor (3), vertical horizontal movement mechanism (4), spraying rust cleaning mechanism (5), tilting mechanism (6) and steel sheet fixed establishment (7), its characterized in that: the specific method for operating the high-strength steel plate surface rust removal device is as follows:
s1, device check: before starting the high-strength steel plate surface rust removal device, checking the operation of the device;
s2, fixing a steel plate: the steel plate to be processed is fixed through a steel plate fixing mechanism (7);
s3, derusting the front surface: the spraying rust removal mechanism (5) is adjusted in all directions through the transverse horizontal moving mechanism (2), the lifting motor (3) and the longitudinal horizontal moving mechanism (4), and rust removal is performed on the front surface of the steel plate through the spraying rust removal mechanism (5);
s4, turning over for 180 degrees: the steel plate is turned over for 180 degrees through a turning mechanism (6);
s5, back derusting: derusting the back of the steel plate by a spraying derusting mechanism (5);
s6, taking down the steel plate: the steel plate fixing mechanism (7) is released to fix the steel plate, and the steel plate is taken down;
the horizontal moving mechanism (2) is arranged on the upper end face of the working plate (1), the lifting motor (3) is arranged on the horizontal moving mechanism (2), the longitudinal horizontal moving mechanism (4) is arranged on an output shaft of the lifting motor (3), the spraying and rust removing mechanism (5) is arranged on the longitudinal horizontal moving mechanism (4), the turnover mechanism (6) is arranged at the center of the upper end face of the working plate (1), and the steel plate fixing mechanism (7) is connected with the turnover mechanism (6);
the horizontal moving mechanism (2) comprises a horizontal driving motor (21), a horizontal screw rod slide rail (22) and a horizontal screw rod slide block (23), the horizontal screw rod slide rail (22) is arranged on the upper end face of the working plate (1), an output shaft of the horizontal driving motor (21) is connected with a screw rod in the horizontal screw rod slide rail (22), the horizontal screw rod slide block (23) is slidably arranged in the horizontal screw rod slide rail (22), the horizontal screw rod slide block (23) is in threaded connection with a screw rod in the horizontal screw rod slide rail (22), and a motor base of the lifting motor (3) is connected with the upper end face of the horizontal screw rod slide block (23);
the longitudinal horizontal moving mechanism (4) comprises a moving plate (41), a fixed plate (42), a longitudinal screw rod (43), a longitudinal horizontal groove (44), a limiting unit (45) and a longitudinal driving motor (46), the lower end face of the fixed plate (42) is connected with the output end of the lifting motor (3), a longitudinal horizontal groove (44) is formed in the lower end face of the fixed plate (42), the moving plate (41) is arranged in the longitudinal horizontal groove (44) in a sliding mode, the limiting unit (45) is arranged in the longitudinal horizontal groove (44) and matched with the moving plate (41), the longitudinal screw rod (43) is rotatably installed in the longitudinal horizontal groove (44) through a bearing, the moving plate (41) is connected to the outer side of the longitudinal screw rod (43) in a threaded mode, the longitudinal driving motor (46) is arranged on the front face of the fixed plate (42), and an output shaft of the longitudinal driving motor (46) extends into the longitudinal horizontal groove (44) and is connected with one end of the longitudinal screw rod (43);
the spraying and rust removing mechanism (5) comprises a rectangular box (51), a rust removing motor (52), a driving shaft (53), rotating rods (54), a rust removing unit (55), a driving wheel (56), a driving belt (57) and a spraying unit (58), wherein the upper end surface of the rectangular box (51) is connected with the lower end surface of a movable plate (41), the rust removing motor (52) is arranged on the upper end surface of the rectangular box (51) through a motor base, the driving shaft (53) is rotatably arranged on the rectangular box (51) through a bearing, the upper end surface of the driving shaft (53) is connected with an output shaft of the rust removing motor (52), the rotating rods (54) are multiple and are rotatably connected with the lower end surface of the rectangular box (51) through bearings, the rust removing unit (55) is arranged on the lower end surface of the corresponding rotating rod (54), the lower end surface of the driving shaft (53) is connected with the upper end surface of one rotating rod (54) of the, the plurality of driving wheels (56) are connected with the corresponding rotating rods (54), the driving belt (57) is sleeved on the outer sides of the plurality of driving wheels (56) in a driving mode, the spraying unit (58) is arranged in the rectangular box (51), and the spraying unit (58) is matched with the driving shaft (53);
the turnover mechanism (6) comprises two support plates (61), a turnover driving motor (62), a turnover plate (63) and turnover shafts (64), wherein the two support plates (61) are arranged on the upper end face of the working plate (1), the turnover shafts (64) are rotatably arranged on the support plates (61) through bearings, the turnover driving motor (62) is arranged on the upper end face of the working plate (1) through a motor base, an output shaft of the turnover driving motor (62) is connected with the front end of the turnover shafts (64), the turnover plates (63) are arranged on the outer side of the turnover shafts (64) through welding, and the outer end faces of the turnover plates (63) are connected with the steel plate fixing mechanism (7);
the steel plate fixing mechanism (7) comprises a first vertical plate (71), a first clamping seat (72), a second vertical plate (73), a second clamping seat (74), a guide supporting unit (75) and a fixing driving unit (76), the outer end face of the turnover plate (63) is connected with the left side of the first vertical plate (71) through screws, the first clamping seat (72) is arranged on the right side of the first vertical plate (71), the second clamping seat (74) is arranged on the left side of the second vertical plate (73), the guide supporting units (75) are two, two ends of the guide supporting unit (75) are connected with the first vertical plate (71) and the second vertical plate (73), and the fixing driving unit (76) is arranged between the first vertical plate (71) and the second vertical plate (73).
2. The surface rust removing method for the high-strength steel plate according to claim 1, characterized in that: the limiting unit (45) comprises limiting blocks (452), limiting grooves (451) are formed in the inner walls of the two sides of the longitudinal horizontal groove (44), the limiting blocks (452) are connected with the corresponding limiting grooves (451) in a sliding mode, and the limiting blocks (452) are fixedly connected with the outer side of the moving plate (41).
3. The surface rust removing method for the high-strength steel plate according to claim 1, characterized in that: the rust removing unit (55) comprises a rust removing brush (551), a mounting head (552) and a mounting bolt (553), the lower end of the mounting head (552) is connected with the upper end face of the rust removing brush (551), a mounting groove is formed in the bottom end of the rotating rod (54), the mounting head (552) is movably connected with the mounting groove, the mounting bolt (553) is in threaded connection with the outer side of the rotating rod (54), and the end of the mounting bolt (553) extends into the mounting groove and is connected with the mounting head (552).
4. The surface rust removing method for the high-strength steel plate according to claim 1, characterized in that: the spraying unit (58) comprises a negative pressure cylinder (581), a rotary vane shaft (582), an electromagnetic clutch (583), a force transmission shaft (584), a first force transmission gear (585), a second force transmission gear (586), a spraying pipe (587), a spray head (588) and a liquid agent box (589), wherein the negative pressure cylinder (581) is arranged on the inner wall of the top of the rectangular box (51), the negative pressure cylinder (581) is communicated with the liquid agent box (589) through a pipeline, the liquid agent box (589) is arranged on the upper end face of the rectangular box (51) through screws, the spray head (588) is arranged at the central position of the lower end face of the rectangular box (51), two ends of the spray head pipe (587) are respectively communicated with the spray head (588) and the negative pressure cylinder (581), the rotary vane shaft (582) is rotatably arranged in the negative pressure cylinder (581) through a bearing, the left end of the rotary vane shaft (582) is connected with the electromagnetic clutch (583), and the right end of the force transmission shaft (584) is connected with the electromagnetic, the outer shell of the electromagnetic clutch (583) is fixedly arranged in the rectangular box (51) through screws, the left end of the force transmission shaft (584) is connected with a first force transmission gear (585), the second force transmission gear (586) is sleeved on the outer side of the driving shaft (53), and the first force transmission gear (585) is meshed with the second force transmission gear (586).
5. The surface rust removing method for the high-strength steel plate according to claim 1, characterized in that: the guide supporting unit (75) comprises a supporting cylinder (751) and a supporting rod (752), the supporting rod (752) is slidably mounted in the supporting cylinder (751), the left end of the supporting cylinder (751) is connected with the right side of the first vertical plate (71), and the right end of the supporting rod (752) is connected with the left side of the second vertical plate (73).
6. The surface rust removing method for the high-strength steel plate according to claim 1, characterized in that: the fixed driving unit (76) comprises two fixed strips (761), two telescopic strips (762), two fixed driving motors (763), a chain wheel (765), a chain (766) and a threaded rod (767), the fixed strips (761) are connected with the right side of a first vertical plate (71), the telescopic strips (762) are connected with the left sides of two vertical plates (73), the right sides of the fixed strips (761) are provided with telescopic grooves, the telescopic strips (762) are in sliding connection with corresponding telescopic grooves, the threaded rods (767) are rotatably arranged in the corresponding telescopic grooves, the left sides of the telescopic strips (762) are provided with threaded grooves, the threaded rods (767) are in threaded connection with the corresponding threaded grooves, the first vertical plate (71) is provided with a cavity (764), the two threaded rods (767) extend into the cavity (764) and are fixedly connected with the chain wheel (765), the chain (766) is sleeved on the outer sides of the two chain wheels (765), the fixed driving motor (763) is connected with the left side of the first vertical plate (71), an output shaft of the fixed driving motor (763) is connected with one threaded rod (767) of the two threaded rods (767), and the first vertical plate (71) and the second vertical plate (73) are in contact with the upper end face of the working plate (1).
7. The surface rust removing method for the high-strength steel plate according to claim 1, characterized in that: the bottom of the working plate (1) is provided with supporting legs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110378806.4A CN113084600A (en) | 2021-04-08 | 2021-04-08 | Surface rust removal method for high-strength steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110378806.4A CN113084600A (en) | 2021-04-08 | 2021-04-08 | Surface rust removal method for high-strength steel plate |
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| Publication Number | Publication Date |
|---|---|
| CN113084600A true CN113084600A (en) | 2021-07-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110378806.4A Withdrawn CN113084600A (en) | 2021-04-08 | 2021-04-08 | Surface rust removal method for high-strength steel plate |
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| Country | Link |
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| CN (1) | CN113084600A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113977461A (en) * | 2021-11-17 | 2022-01-28 | 国网新源控股有限公司 | Cavitation repair device for water turbine set for energy storage power station and use method of cavitation repair device |
| CN117723037A (en) * | 2024-02-08 | 2024-03-19 | 四川图林科技有限责任公司 | Manufacturing method and system of hemispherical resonator gyroscope based on full-angle mode |
-
2021
- 2021-04-08 CN CN202110378806.4A patent/CN113084600A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113977461A (en) * | 2021-11-17 | 2022-01-28 | 国网新源控股有限公司 | Cavitation repair device for water turbine set for energy storage power station and use method of cavitation repair device |
| CN113977461B (en) * | 2021-11-17 | 2023-08-29 | 国网新源控股有限公司 | Cavitation repairing device for water turbine unit of energy storage power station and use method of cavitation repairing device |
| CN117723037A (en) * | 2024-02-08 | 2024-03-19 | 四川图林科技有限责任公司 | Manufacturing method and system of hemispherical resonator gyroscope based on full-angle mode |
| CN117723037B (en) * | 2024-02-08 | 2024-04-19 | 四川图林科技有限责任公司 | Manufacturing method and system of hemispherical resonator gyroscope based on full-angle mode |
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Application publication date: 20210709 |