CN113083733B - Razor cutting edge detection device based on machine vision - Google Patents
Razor cutting edge detection device based on machine vision Download PDFInfo
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- CN113083733B CN113083733B CN202110314608.1A CN202110314608A CN113083733B CN 113083733 B CN113083733 B CN 113083733B CN 202110314608 A CN202110314608 A CN 202110314608A CN 113083733 B CN113083733 B CN 113083733B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
Abstract
The invention discloses a shaver cutting edge detection device based on machine vision, wherein a first counting device is arranged at the top of an upright post, the middle part of the side wall of the upright post is connected with a first rotating shaft through a bearing, the first rotating shaft penetrates through the upright post and is connected with a first motor, four first guide rod groups are uniformly arranged at the circumferential direction of the first rotating shaft, a bracket is arranged at the other end of the top of a workbench and is rotatably connected with a third rotating shaft, one end of the third rotating shaft is connected with a cylinder, a rotating plate is fixedly connected to the top of the third rotating shaft, one end of the top of the rotating plate, which is far away from the upright post, is connected with a second rotating shaft through a bearing, one end of the second rotating shaft, which penetrates through the rotating plate, is connected with a second motor, and four second guide rod groups are uniformly arranged at the circumferential direction of the second rotating shaft; according to the invention, mechanical automatic clamping detection is adopted, the production efficiency is high, the labor cost is saved, and four guide rod groups are arranged in the circumferential directions of the first rotating shaft and the second rotating shaft, so that feeding, discharging and detection of blade detection can be simultaneously carried out, and the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of manufacturing of shavers, and particularly relates to a shaver blade detection device based on machine vision.
Background
Need carry out outward appearance to the cutter sword and detect in razor blade production process to there is defective products such as cutting edge to cause the injury to the user, current detection often carries out the people's eye with a set of razor cutting edge to blue light and observes the detection, and such detection efficiency is low and observe for a long time and cause the injury to the eye easily. Chinese patent CN211402183U discloses a device for detecting the appearance of razor blades based on machine vision, which needs to take out the razor blades from the production line in groups for manual clamping detection, which seriously affects the production efficiency and increases the production cost.
Disclosure of Invention
The invention aims to provide a shaver blade detection device based on machine vision, which solves the problems that the production efficiency is seriously influenced and the production cost is increased because the conventional shaver blade detection is realized by taking a shaver out of a production line and carrying out manual clamping detection.
The invention adopts the following technical scheme:
a shaver cutting edge detection device based on machine vision comprises a workbench, a computer with built-in working software and a machine vision detection module, wherein an upright post is arranged at one end of the top of the workbench, a first counting device is arranged at the top of the upright post, a first rotating shaft is connected to the middle part of the side wall of the upright post through a bearing, the first rotating shaft penetrates through the upright post and is connected with a first motor, four first guide rod sets are uniformly arranged on the first rotating shaft in the circumferential direction, a support is arranged at the other end of the top of the workbench, the support is rotatably connected with a third rotating shaft, a rotating plate is fixedly connected to the top of the third rotating shaft, an air cylinder is connected to one end of the bottom of the rotating plate through a pin shaft, the bottom of the air cylinder is connected with the workbench through a pin shaft, a second rotating shaft is connected to one end, far away from the upright post, of the top of the rotating plate through a bearing, and a second motor is connected to one end, of the second rotating shaft penetrates through the rotating plate, the machine vision detection device comprises a workbench, a machine vision detection module, a first counting device, a first motor, a second motor, a cylinder and a computer, wherein the first counting device, the first motor, the second motor, the cylinder and the machine vision detection module are respectively and electrically connected with the computer.
Furthermore, the first guide rod group and the second guide rod group have the same structure, each first guide rod group is provided with at least two first guide rods, one end of each first guide rod, which is far away from the first rotating shaft, is provided with a connecting device, each first guide rod group is provided with a first blocking piece, each first blocking piece is connected with a first telescopic rod, each first telescopic rod is fixedly connected with the corresponding first rotating shaft, and each first telescopic rod is electrically connected with the corresponding computer.
Further, it includes transition pole and third telescopic link to link up the device, first guide bar is kept away from the one end of first rotation axis is equipped with flexible groove, flexible tank bottom fixedly connected with the third telescopic link, the third telescopic link is electric telescopic handle, the third telescopic link is kept away from the one end of flexible tank bottom is connected with the transition pole, the transition pole is kept away from the one end of third telescopic link is equipped with pressure sensor, the third telescopic link with pressure sensor respectively with computer electric connection.
Furthermore, a second counting device is arranged at one end, away from the second rotating shaft, of the second guide rod group, and the second counting device is electrically connected with the computer and used for determining the blanking progress of the shaving blade group.
Further, adjusting device includes first tight nut in top, second top tight nut and lifter, the one end of lifter is equipped with the through-hole, the lifter passes through the through-hole with the bracing piece cup joints, first tight nut in top the second top tight nut respectively with threaded connection on the bracing piece, the lifter is located first tight nut in top with between the second top tight nut, the lifter is kept away from the one end of through-hole is connected with machine vision detection module, is convenient for adjust machine vision detection module's angle and height.
Furthermore, a guide rod is fixedly arranged at the bottom of the supporting plate, a guide sleeve is fixedly connected to the top of the rotating plate, and the guide rod is matched with the guide sleeve and used for stably guiding the supporting plate to lift.
Furthermore, the first telescopic rod, the second telescopic rod and the third telescopic rod are all electric telescopic rods.
Furthermore, the first motor and the second motor are both servo motors, so that the control is convenient.
The invention has the advantages that: (1) the cutting edge detection device disclosed by the invention adopts mechanical automatic clamping detection, does not need to stop a line and manually operate, is high in production efficiency and saves labor cost;
(2) the first guide rod group and the second guide rod group are connected by adopting a connecting device with a pressure sensor, so that the first guide rod group and the second guide rod group are connected more tightly, and the blade cannot fall and be clamped when the first blocking piece pushes the blade to the second guide rod group;
(3) the cylinder is adopted to drive the third rotating shaft to rotate so as to change the included angle between the rotating plate and the horizontal direction, so that the machine vision detection module can perform multi-angle detection on the cutter blade, and the detection is more comprehensive;
(4) four guide rod groups are arranged on the first rotating shaft and the second rotating shaft in the circumferential direction, so that feeding, discharging and detection of blade detection can be performed simultaneously, and the production efficiency is improved;
(5) the second counting device at the end part of the second guide rod group is matched with the connecting device, so that the detected defective blades can be accurately removed, manual removal is not needed, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a cross-sectional view of a first support bar construction of the present invention;
fig. 3 is an enlarged view of a.
In the figure, 1-workbench, 2-machine vision detection module, 3-upright post, 4-first counting device, 5-first rotating shaft, 6-first motor, 7-first guide rod group, 8-connecting device, 9-first baffle, 10-first telescopic rod, 11-bracket, 12-cylinder, 13-rotating plate, 14-second rotating shaft, 15-second motor, 16-second counting device, 17-second guide rod group, 18-second telescopic rod, 19-supporting plate, 20-second baffle, 21-U-shaped groove, 22-supporting rod, 23-adjusting device, 24-guide rod and 25-guide sleeve;
701-a first guide rod, 702-a telescopic groove 801-a transition rod, 802-a third telescopic rod, 803-a pressure sensor, 2301-a first tightening nut, 2302-a second tightening nut and 2303-a lifting rod.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Example (b): as shown in fig. 1 to 3, a shaver blade detection device based on machine vision comprises a workbench 1, a computer with built-in working software and a machine vision detection module 2, the built-in working software of the computer is detection software and a control system based on MVPIS machine vision software, one end of the top of the workbench 1 is provided with an upright post 3, the top of the upright post 3 is provided with a first counting device 4, the middle part of the side wall of the upright post 3 is connected with a first rotating shaft 5 through a bearing, the first rotating shaft 5 penetrates through the upright post 3 and is connected with a first motor 6, the first rotating shaft 5 is uniformly provided with four first guide rod groups 7 in the circumferential direction, the other end of the top of the workbench 1 is provided with a bracket 11, the bracket 11 is rotatably connected with a third rotating shaft, the top of the third rotating shaft is fixedly connected with a rotating plate 13, one end of the bottom of the rotating plate 13 is connected with a cylinder 12 through a pin shaft, and the bottom of the cylinder 12 is connected with the pin shaft of the workbench 1, wherein, the cylinder 12 is a multi-stroke cylinder, and can drive the rotating plate 13 to rotate around the third rotating shaft and form an angle of 0 degree, an included angle of 45 degrees and an included angle of 135 degrees with the horizontal plane, so as to facilitate the multi-angle observation and detection of the razor blade by the machine vision detecting module 2, one end of the top of the rotating plate 13, which is far away from the upright post 3, is connected with the second rotating shaft 14 through a bearing, one end of the second rotating shaft 14, which penetrates through the rotating plate 13, is connected with the second motor 15, four second guide rod sets 17 are uniformly arranged in the circumferential direction of the second rotating shaft 14, the other end of the top of the rotating plate 13 is provided with the second telescopic rod 18, the top of the second telescopic rod 18 is provided with a supporting plate 19, for supporting stability, the bottom of the supporting plate 19 is fixedly provided with a guide rod 24, the top of the rotating plate 13 is fixedly connected with a guide sleeve 25, the guide rod 24 is matched with the guide sleeve 25, and one end of the top of the supporting plate 19, which is far away from the second rotating shaft 14, is fixedly connected with the second baffle 20, the top of the second stopper 20 is provided with a U-shaped groove 21, the U-shaped groove 21 is matched with the second guide rod group 17, one side of the workbench 1 is provided with a support rod 22, the machine vision detection module 2 is connected with the support rod 22 through an adjusting device 23, and the first counting device 4, the first motor 6, the second motor 15, the air cylinder 12 and the machine vision detection module 2 are respectively electrically connected with a computer.
Wherein, the first guide rod group 7 and the second guide rod group 17 have the same structure, each first guide rod group 7 has at least two first guide rods 701, the end of the first guide rod 701 far away from the first rotating shaft 5 is provided with a connecting device 8, each first guide rod group 7 is provided with a first blocking sheet 9, the first blocking sheet 9 is connected with a first telescopic rod 10, wherein, the stroke of the first telescopic rod 10 is larger than the sum of the lengths of the first guide rod 701 and the transition rod 801, the first telescopic rod 10 is fixedly connected with the first rotating shaft 5, the first telescopic rod 10 is electrically connected with the computer, the connecting device 8 comprises a transition rod 801 and a third telescopic rod 802, the diameter of the transition rod 801 is the same as that of the second guide rod in the second guide rod group, the end of the first guide rod 701 far away from the first rotating shaft 5 is provided with a telescopic groove 702, the bottom of the telescopic groove 702 is fixedly connected with a third telescopic rod 802, the end of the third telescopic rod 802 far away from the bottom of the telescopic groove 702 is connected with the transition rod 801, the diameter of the transition rod 801 is not less than that of the second guide rod in the second guide rod group 17, one end of the transition rod 801, which is far away from the third telescopic rod 802, is provided with a pressure sensor 803, the third telescopic rod 802 and the pressure sensor 803 are electrically connected with a computer respectively, furthermore, one end of the second guide rod group 17, which is far away from the second rotating shaft 14, is provided with a second counting device 16, the second counting device 16 is electrically connected with the computer for determining the blanking progress of the shaving blade group, the first telescopic rod 10 and the second telescopic rod 18 are both electric telescopic rods, and the first motor 6 and the second motor 15 are both servo motors.
Adjusting device 23 includes first tight nut 2301 in top, tight nut 2302 in second top and lifter 2303, lifter 2303's one end is equipped with through-hole 2304, lifter 2303 cup joints through-hole 2304 and bracing piece 22, first tight nut 2301 in top, second tight nut 2302 respectively with bracing piece 22 threaded connection, lifter 2303 locates between first tight nut 2301 in top and the tight nut 2302 in second top, the one end that through-hole 2304 was kept away from to lifter 2303 is connected with machine vision detection module 2.
The use principle is as follows: the razor strip is cut into a single razor blade by processing and then falls into a first guide rod group 7 which is vertically upward, the razor strip is counted by a first counting device 4, when the set number of the razor blades is reached, a first motor 6 drives a first rotating shaft to rotate 90 degrees anticlockwise, at the moment, a rotating plate 13 is horizontal, a connecting device 8 which is close to a second guide rod group 17 extends out and is butted with the second guide rod group 17, 10 razor blades to be detected are pushed into the second guide rod group 17 by a first telescopic rod, then a supporting plate 19 is driven by a second telescopic rod 18 to lift up to limit the bottom and the right side of the razor blade, then the second telescopic rod 17 drives a second baffle 16 to limit the support of the razor blade, so that the razor blade is fixed, then a cylinder 12 is subjected to multi-stroke change, so that the razor blade to be detected is subjected to shooting angle change relative to a machine vision detection module 2, the machine vision detection module 2 detects the razor blade group and records the position of a defective product, after the detection is finished, the second motor 15 drives the second rotating shaft 14 to rotate the discharging station, the blocking piece on the second guide rod group 17 pushes the detected shaving blade group to the material receiving rod of the subsequent flow (the material receiving rod has the same structure as the first guide rod group), during the period, the second counting device 16 counts the shaving blades pushed to the material receiving rod of the subsequent flow, when the shaving blades are counted to the defective product position, the linking device 8 at the end part of the second guide rod group 17 retracts to enable the defective products to fall and be removed, and then the linking device 8 stretches out again to enable the second guide rod group 17 to be in seamless butt joint with the material receiving rod of the subsequent flow until all the shaving blade groups are transferred out of the second guide rod group 17.
It is to be understood that the above-described embodiments are only some examples of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Claims (7)
1. The utility model provides a razor cutting edge detection device based on machine vision, includes workstation (1), built-in working software's computer and machine vision detection module (2), its characterized in that: an upright post (3) is arranged at one end of the top of the workbench (1), a first counting device (4) is arranged at the top of the upright post (3), a first rotating shaft (5) is connected to the middle of the side wall of the upright post (3) through a bearing, the first rotating shaft (5) penetrates through the upright post (3) and is connected with a first motor (6), four first guide rod sets (7) are uniformly arranged in the circumferential direction of the first rotating shaft (5), a support (11) is arranged at the other end of the top of the workbench (1), the support (11) is rotatably connected with a third rotating shaft, a rotating plate (13) is fixedly connected to the top of the third rotating shaft, an air cylinder (12) is connected to one end of the bottom of the rotating plate (13) through a pin shaft, the bottom of the air cylinder (12) is connected to the pin shaft of the workbench (1), and a second rotating shaft (14) is connected to one end, far away from the upright post (3), of the top of the rotating plate (13), one end, penetrating through the rotating plate (13), of the second rotating shaft (14) is connected with a second motor (15), four second guide rod groups (17) are uniformly arranged on the second rotating shaft (14) in the circumferential direction, the structures of the first guide rod groups (7) and the second guide rod groups (17) are the same, each first guide rod group (7) is provided with at least two first guide rods (701), one end, far away from the first rotating shaft (5), of each first guide rod (701) is provided with a connecting device (8), each first guide rod group (7) is provided with a first blocking piece (9), each first blocking piece (9) is connected with a first telescopic rod (10), each first telescopic rod (10) is fixedly connected with the first rotating shaft (5), each connecting device (8) comprises a transition rod (801) and a third telescopic rod (802), one end, far away from the first rotating shaft (5), of each first guide rod (701) is provided with a telescopic groove (702), the bottom of the telescopic groove (702) is fixedly connected with the third telescopic rod (802), one end, far away from the bottom of the telescopic groove (702), of the third telescopic rod (802) is connected with the transition rod (801), one end, far away from the third telescopic rod (802), of the transition rod (801) is provided with a pressure sensor (803), the first telescopic rod (10), the third telescopic rod (802) and the pressure sensor (803) are respectively and electrically connected with the computer, the top surface of the rotating plate (13) is connected with one end of the second telescopic rod (18), the other end of the second telescopic rod (18) is connected with the bottom surface of the supporting plate (19), one end of the supporting plate (19) is fixedly connected with the second baffle plate (20), the top of the second baffle plate (20) is provided with a U-shaped groove (21), the U-shaped groove (21) is matched with the second guide rod group (17), one side of the workbench (1) is provided with a supporting rod (22), the machine vision detection module (2) is connected with the supporting rod (22) through an adjusting device (23).
2. The machine vision based razor blade edge detection apparatus of claim 1, wherein: the first counting device (4), the first motor (6), the second motor (15), the air cylinder (12) and the machine vision detection module (2) are respectively electrically connected with the computer.
3. The machine vision based razor blade edge detection apparatus of claim 1, wherein: and a second counting device (16) is arranged at one end, away from the second rotating shaft (14), of the second guide rod group (17), and the second counting device (16) is electrically connected with the computer.
4. The machine vision based razor blade edge detection apparatus of claim 1, wherein: adjusting device (23) include first tight nut in top (2301), second tight nut (2302) and lifter (2303), the one end of lifter (2303) is equipped with through-hole (2304), lifter (2303) pass through-hole (2304) with bracing piece (22) cup joint, first tight nut in top (2301), second tight nut in top (2302) respectively with bracing piece (22) threaded connection, lifter (2303) are located first tight nut in top (2301) with between second tight nut in top (2302), lifter (2303) are kept away from the one end of through-hole (2304) is connected with machine vision detection module (2).
5. The machine vision based razor blade edge detection apparatus of claim 1, wherein: the bottom of the supporting plate (19) is fixedly provided with a guide rod (24), the top of the rotating plate (13) is fixedly connected with a guide sleeve (25), and the guide rod (24) is matched with the guide sleeve (25).
6. The machine vision based razor blade edge detection apparatus of claim 1, wherein: the first telescopic rod (10) and the second telescopic rod (18) are both electric telescopic rods.
7. The machine vision based razor blade edge detection apparatus of claim 1, wherein: the first motor (6) and the second motor (15) are both servo motors.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110314608.1A CN113083733B (en) | 2021-03-24 | 2021-03-24 | Razor cutting edge detection device based on machine vision |
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| CN202110314608.1A CN113083733B (en) | 2021-03-24 | 2021-03-24 | Razor cutting edge detection device based on machine vision |
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| CN113083733A CN113083733A (en) | 2021-07-09 |
| CN113083733B true CN113083733B (en) | 2021-12-10 |
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Citations (7)
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| JP2002116482A (en) * | 2000-10-05 | 2002-04-19 | Fuji Photo Optical Co Ltd | Motor driving device |
| JP2007198761A (en) * | 2006-01-24 | 2007-08-09 | Canon Chemicals Inc | Flaw detection method and detector |
| CN206229735U (en) * | 2016-11-24 | 2017-06-09 | 惠州汉视博自动化设备有限公司 | Workpiece one side visual detection equipment |
| CN208928621U (en) * | 2018-08-28 | 2019-06-04 | 惠州市昇沪汽车紧固件科技有限公司 | Defective products testing agency and fastener automatic processing device |
| CN211402183U (en) * | 2020-01-09 | 2020-09-01 | 哈尔滨博觉科技有限公司 | Razor blade outward appearance detection device based on machine vision |
| CN111609816A (en) * | 2020-06-15 | 2020-09-01 | 陕西理工大学 | Cutter appearance detection device with multi-angle adjusting function |
| CN112525754A (en) * | 2021-01-23 | 2021-03-19 | 重庆新禹智能科技有限公司 | Qualified detection device of surgical operation blade sharpness |
-
2021
- 2021-03-24 CN CN202110314608.1A patent/CN113083733B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002116482A (en) * | 2000-10-05 | 2002-04-19 | Fuji Photo Optical Co Ltd | Motor driving device |
| JP2007198761A (en) * | 2006-01-24 | 2007-08-09 | Canon Chemicals Inc | Flaw detection method and detector |
| CN206229735U (en) * | 2016-11-24 | 2017-06-09 | 惠州汉视博自动化设备有限公司 | Workpiece one side visual detection equipment |
| CN208928621U (en) * | 2018-08-28 | 2019-06-04 | 惠州市昇沪汽车紧固件科技有限公司 | Defective products testing agency and fastener automatic processing device |
| CN211402183U (en) * | 2020-01-09 | 2020-09-01 | 哈尔滨博觉科技有限公司 | Razor blade outward appearance detection device based on machine vision |
| CN111609816A (en) * | 2020-06-15 | 2020-09-01 | 陕西理工大学 | Cutter appearance detection device with multi-angle adjusting function |
| CN112525754A (en) * | 2021-01-23 | 2021-03-19 | 重庆新禹智能科技有限公司 | Qualified detection device of surgical operation blade sharpness |
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