CN113083667B - Submerged arc welding flux recycling and sorting mechanism - Google Patents

Submerged arc welding flux recycling and sorting mechanism Download PDF

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Publication number
CN113083667B
CN113083667B CN202110346873.8A CN202110346873A CN113083667B CN 113083667 B CN113083667 B CN 113083667B CN 202110346873 A CN202110346873 A CN 202110346873A CN 113083667 B CN113083667 B CN 113083667B
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China
Prior art keywords
filter screen
hopper
inclined part
welding flux
submerged arc
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CN202110346873.8A
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Chinese (zh)
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CN113083667A (en
Inventor
周宇飞
李晗
严湘伟
胡秀明
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Zhejiang Kin Shine Technology Co Ltd
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Zhejiang Kin Shine Technology Co Ltd
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Priority to CN202110346873.8A priority Critical patent/CN113083667B/en
Publication of CN113083667A publication Critical patent/CN113083667A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/4609Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
    • B07B1/4663Multi-layer screening surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B2201/00Details applicable to machines for screening using sieves or gratings
    • B07B2201/04Multiple deck screening devices comprising one or more superimposed screens
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Arc Welding In General (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

The invention relates to a submerged arc welding flux recycling and sorting mechanism which comprises a supporting frame, wherein a hopper is arranged on the supporting frame, a primary filter screen and a secondary filter screen are sequentially arranged in the hopper from top to bottom, a bearing plate is arranged below the secondary filter screen, the secondary filter screen comprises a first inclined part and a second inclined part which are symmetrically arranged and incline downwards towards two sides, a gap is arranged between the lowest part of the first inclined part and the inner wall of the hopper, and a gap is arranged between the lowest part of the second inclined part and the inner wall of the hopper. The invention has the characteristics of simple and efficient recovery and reuse of the welding flux, simple and effective classification and screening of the welding flux, time saving, labor saving and the like.

Description

Submerged arc welding flux recycling and sorting mechanism
Technical Field
The invention relates to a submerged arc welding flux recycling and sorting mechanism, and belongs to the technical field of classification of submerged arc welding fluxes.
Background
Submerged arc welding is a method for welding by burning electric arc under a flux layer, has the advantages of stable inherent welding quality, high welding productivity, no arc light, little smoke and the like, and is a main welding method in the manufacture of important steel structures such as pressure vessels, pipe section manufacturing, box-shaped beams and columns and the like.
Disclosure of Invention
The invention aims to provide a submerged arc welding flux recycling and sorting mechanism, which solves the problems that the flux recycling and reusing process is complicated, the flux sorting and screening are complex and labor-consuming, the time cost is high and the like in the prior art.
The technical purpose of the invention is mainly solved by the following technical scheme: a submerged arc welding flux recycling and sorting mechanism comprises a supporting frame, wherein a hopper is arranged on the supporting frame, a primary filter screen and a secondary filter screen are sequentially arranged in the hopper from top to bottom, a bearing plate is arranged below the secondary filter screen, the secondary filter screen comprises a first inclined part and a second inclined part which are symmetrically arranged and incline downwards towards two sides, a gap is formed between the lowest part of the first inclined part and the inner wall of the hopper, and a gap is formed between the lowest part of the second inclined part and the inner wall of the hopper; the setting of above-mentioned one-level filter screen and second grade filter screen, so that just separate welding slag and not equidimension welding flux in proper order at the in-process that welding slag and welding flux dropped, thereby conveniently carry out reuse to the welding flux of suitable size, the setting of above-mentioned first slope and second slope, make well granule welding flux can directly follow the bottom of the downward landing in space to hopper in second grade filter screen both sides, so that collect and carry out reutilization, and little granule welding flux can roll on the slope, and directly separate out and drop downwards through the second grade filter screen.
Preferably, a plurality of second barrier strips arranged at intervals along the inclination direction are arranged on the top surface of the first inclined part and the top surface of the second inclined part; the setting of second blend stop to in stopping the tiny particle solder flux, avoid the tiny particle solder flux from the both sides landing of second grade filter screen to hopper bottom, and can cooperate with the vibrator, increase the solder flux dwell time that drops equidimension not on the second grade filter screen, thereby increase the shake time of solder flux on the second grade filter screen, strengthen the separation effect.
Preferably, a first discharge hole is formed in one side, close to the primary filter screen, of the hopper, and the primary filter screen is inclined downwards towards the direction of the first discharge hole; the slope setting of above-mentioned one-level filter screen for the large granule welding slag and the solder flux that separate out can follow the automatic first discharge gate separation of incline direction, have reduced the clearance degree of difficulty to one-level filter screen upper surface.
Preferably, a plurality of first barrier strips arranged at intervals are arranged on the top surface of the primary filter screen, and each first barrier strip is arranged along the direction vertical to the inclination direction of the primary filter screen; the setting of above-mentioned first blend stop can increase the dwell time of the welding flux and the welding slag that drop on the one-level filter screen with the vibrator cooperation to increase the shake time of welding flux and welding slag, strengthen the separation effect.
Preferably, a second discharge hole is formed in one side, close to the bearing plate, of the hopper, and the bearing plate is inclined downwards towards the direction where the second discharge hole is formed; the aforesaid is accepted the setting of board to the solder flux to the tiny particle blocks the direction, makes the tiny particle solder flux can follow the direction of slope and separates away from the second discharge gate, avoids the tiny particle solder flux to drop to the hopper bottom, and influences separation quality.
Preferably, a discharge pipeline is arranged at the bottom of the hopper; the arrangement of the discharging pipeline is convenient for directly outputting the separated welding flux with a proper size, and the continuity of welding is ensured.
Preferably, a vibrator is arranged on the outer wall of the hopper; the setting of above-mentioned vibrator to in the control hopper shake, make solder flux and welding slag beat on the filter screen, improve the filter screen and to the separation effect of solder flux and welding slag, strengthen the separation screening ability of filter screen.
Therefore, the invention has the characteristics of simple and efficient recovery and reuse of the welding flux, simple and effective classification and screening of the welding flux, time saving, labor saving and the like.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a sectional view of the hopper of FIG. 1;
fig. 3 is a structural sectional view from another perspective of fig. 2.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
As shown in fig. 1-3, a submerged arc welding flux recycling and sorting mechanism comprises a supporting frame 1, a hopper 2 is arranged on the supporting frame 1, a first-stage filter screen 21 and a second-stage filter screen 22 are sequentially arranged in the hopper 2 from top to bottom, a receiving plate 23 is arranged below the second-stage filter screen 22, the second-stage filter screen 22 comprises a first inclined part 221 and a second inclined part 222 which are symmetrically arranged and incline downwards towards two sides, a gap is arranged between the lowest part of the first inclined part 221 and the inner wall of the hopper 2, a gap is arranged between the lowest part of the second inclined part 222 and the inner wall of the hopper 2, the first-stage filter screen and the second-stage filter screen are arranged so as to sequentially separate welding slag and welding fluxes with different sizes in the falling process of the welding slag and the welding fluxes, thereby facilitating the recycling of the welding fluxes with proper sizes, the first inclined part and the second inclined part are arranged so that middle-particle welding fluxes can directly slide downwards to the bottom of the hopper from the gap at two sides of the second-stage filter screen, so as to be collected for secondary use, and the small-particle flux can roll on the inclined part, and is directly separated by the secondary filter screen and falls downwards; the inclination directions of the first and second inclined parts 221 and 222 are perpendicular to the inclination direction of the primary strainer 21; all be equipped with many second blend stops 223 that set up along the incline direction interval on the top surface of first slope 221 and the top surface of second slope 222, the setting of second blend stop, so that block the tiny particle solder flux, avoid tiny particle solder flux from the both sides landing to the hopper bottom of second grade filter screen, and can cooperate with the vibrator, increase the not solder flux dwell time of equidimension that drops on the second grade filter screen, thereby increase the shake time of solder flux on the second grade filter screen, strengthen the separation effect.
The bottom of the hopper 2 is provided with a discharge pipeline 24 which is arranged so as to directly output the separated welding flux with proper size and ensure the continuity of welding; the discharging pipeline can be connected with an external feeding pipeline, and directly conveys and feeds the screened welding flux.
Be close to on the hopper 2 and accept board 23 one side and be equipped with second discharge gate 231, accept board 23 and incline downwards towards the direction at second discharge gate 231 place, the aforesaid is accepted the setting of board to block the direction to the solder flux of tiny particle, make tiny particle solder flux can separate away from the second discharge gate along the direction of slope, avoid tiny particle solder flux to drop to the hopper bottom, and influence separation quality.
A first discharge hole 211 is formed in one side, close to the first-stage filter screen 21, of the hopper 2, the first-stage filter screen 21 inclines downwards towards the direction where the first discharge hole 211 is located, and the first-stage filter screen is arranged in an inclined mode, so that large-particle welding slag and welding flux which are separated out can be automatically separated out from the first discharge hole along the inclined direction, and the difficulty in cleaning the upper surface of the first-stage filter screen is reduced; be equipped with the first blend stop 212 that many intervals set up on one-level filter screen 21's the top surface, each first blend stop 212 all sets up along the direction perpendicular with one-level filter screen 21's incline direction, and the setting of above-mentioned first blend stop can cooperate with the vibrator, increases the dwell time of the solder flux and the welding slag that drop on one-level filter screen to increase the shake time of solder flux and welding slag, strengthen the separation effect.
The primary filter screen can separate the welding slag and the welding flux with the largest volume and separate the welding slag and the welding flux from the first discharge port; the second grade filter screen can be with medium-size voluminous solder flux and miniature solder flux separation, and accessible one-level filter screen and the solder flux that can't pass through the second grade filter screen be reuse's solder flux, is medium-size voluminous and the solder flux of suitable size promptly, and medium-size voluminous solder flux can be followed the top of second grade filter screen and dropped to the bottom of hopper through the space along the incline direction landing, waits to collect the transport, and miniature solder flux drops to on the board is accepted to the board from the second grade filter screen downwards to fall out the second discharge gate along the incline direction and realize the separation.
Be equipped with vibrator 25 on the outer wall of hopper 2, the setting of above-mentioned vibrator to in the control hopper shake, make solder flux and welding slag beat on the filter screen, improve the filter screen and to the separation effect of solder flux and welding slag, strengthen the separation screening ability of filter screen, above-mentioned vibrator adopts the electromagnetic vibrator setting, for existing product on the existing market, for prior art, this here is no longer repeated.

Claims (6)

1. The utility model provides a submerged arc welding flux recovery sorting mechanism, includes braced frame (1), its characterized in that: a hopper (2) is arranged on the supporting frame (1), a primary filter screen (21) and a secondary filter screen (22) are sequentially arranged in the hopper (2) from top to bottom, a bearing plate (23) is arranged below the secondary filter screen (22), the secondary filter screen (22) comprises a first inclined part (221) and a second inclined part (222) which are respectively arranged symmetrically and inclined downwards towards two sides, a gap is arranged between the lowest part of the first inclined part (221) and the inner wall of the hopper (2), a gap is arranged between the lowest part of the second inclined part (222) and the inner wall of the hopper (2), a first discharge hole (211) is arranged on one side of the hopper (2) close to the primary filter screen (21), the primary filter screen (21) inclines downwards towards the direction of the first discharge hole (211), the inclination directions of the first inclined part (221) and the second inclined part (222) are perpendicular to the inclination direction of the primary filter screen (21).
2. The submerged arc welding flux recycling and sorting mechanism of claim 1, characterized in that: and a plurality of second barrier strips (223) arranged at intervals along the inclined direction are arranged on the top surface of the first inclined part (221) and the top surface of the second inclined part (222).
3. The submerged arc welding flux recycling and sorting mechanism of claim 1, characterized in that: be equipped with first blend stop (212) that many intervals set up on the top surface of one-level filter screen (21), each first blend stop (212) all set up along the direction of slope vertically with one-level filter screen (21).
4. The submerged arc welding flux recycling and sorting mechanism of claim 1, characterized in that: a second discharge hole (231) is formed in one side, close to the bearing plate (23), of the hopper (2), and the bearing plate (23) inclines downwards towards the direction of the second discharge hole (231).
5. The submerged arc welding flux recycling and sorting mechanism according to claim 1 or 2, characterized in that: and a discharge pipeline (24) is arranged at the bottom of the hopper (2).
6. The submerged arc welding flux recycling and sorting mechanism according to claim 1 or 2, characterized in that: and a vibrator (25) is arranged on the outer wall of the hopper (2).
CN202110346873.8A 2021-03-31 2021-03-31 Submerged arc welding flux recycling and sorting mechanism Active CN113083667B (en)

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CN202110346873.8A CN113083667B (en) 2021-03-31 2021-03-31 Submerged arc welding flux recycling and sorting mechanism

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Application Number Priority Date Filing Date Title
CN202110346873.8A CN113083667B (en) 2021-03-31 2021-03-31 Submerged arc welding flux recycling and sorting mechanism

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CN113083667B true CN113083667B (en) 2022-08-30

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076799A (en) * 2016-07-29 2016-11-09 湖北精工钢结构有限公司 Submerged arc flux secondary recovery slag agent separation frock
CN206415322U (en) * 2017-01-03 2017-08-18 天津市同鑫泰钢管制造有限公司 A kind of solder flux screening plant
CN107497667A (en) * 2017-09-19 2017-12-22 郑州大学 A kind of building coating powder screening plant

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Publication number Priority date Publication date Assignee Title
JP4647445B2 (en) * 2005-09-20 2011-03-09 新六精機株式会社 Rotating sieve device
CN106563640A (en) * 2016-11-02 2017-04-19 郑州仁宏医药科技有限公司 Improved fine selection device for Chinese wolfberry fruit production
CN207858106U (en) * 2018-01-17 2018-09-14 蓬莱巨涛海洋工程重工有限公司 A kind of slag device for wind-powered electricity generation pile pipe section girth welding
CN210207526U (en) * 2019-03-29 2020-03-31 舟山宏昌水泥制品有限公司 Grit screening installation for dry powder mortar production facility
CN210333312U (en) * 2019-06-11 2020-04-17 太湖县润乐植物油厂 Raw materials sieving mechanism is used in sesame oil processing
CN210753688U (en) * 2019-08-02 2020-06-16 湖北云之丰生态农业发展有限公司 Chemical fertilizer screening plant
CN211637256U (en) * 2019-11-28 2020-10-09 湖州讯腾电缆材料科技有限公司 Nano wear-resistant composite FEP sorting device
CN212143406U (en) * 2020-04-24 2020-12-15 常德振邦米业有限公司 Broken rice processing device for rice processing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076799A (en) * 2016-07-29 2016-11-09 湖北精工钢结构有限公司 Submerged arc flux secondary recovery slag agent separation frock
CN206415322U (en) * 2017-01-03 2017-08-18 天津市同鑫泰钢管制造有限公司 A kind of solder flux screening plant
CN107497667A (en) * 2017-09-19 2017-12-22 郑州大学 A kind of building coating powder screening plant

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