CN113083593B

CN113083593B - Atomization separator

Info

Publication number: CN113083593B
Application number: CN202110628112.1A
Authority: CN
Inventors: 丁红梅; 刘玉平; 何浩; 朱聚荣; 张沿
Original assignee: Jiangxi Meilian Technology Co ltd
Current assignee: Jiangxi Meilian Technology Co ltd
Priority date: 2021-06-06
Filing date: 2021-06-06
Publication date: 2021-08-17
Anticipated expiration: 2041-06-06
Also published as: CN113083593A

Abstract

The invention discloses an atomization separator which comprises an atomization box and a liquid bottle, wherein a motor is arranged on the inner wall of the atomization box, a fan-shaped disc is arranged on the motor, a hinge rod is arranged on the fan-shaped disc, a push rod is arranged on the hinge rod, a fixing sleeve is arranged on the inner bottom surface of the atomization box, a fixing column is arranged in the middle of the fixing sleeve, a compression piece is arranged at the upper end of the fixing column, a sliding pipe is arranged at one end of the compression piece, a fixing block is arranged at the other end of the compression piece, and the push rod is arranged in the sliding pipe. The inside of the atomization box is provided with a liquid storage tank which is arranged on the inner wall of the atomization box through a mounting column. The outer wall of the atomization box is provided with a storage box. This atomization separator compact structure, design benefit can produce high-speed air current through the inside cooperation with the motor of compression to can also accelerate the velocity of flow of liquid through the siphon in the liquid storage pot, improve atomizing effect, and still accelerate atomizing speed, reduce latency, improve the availability factor.

Description

Atomization separator

Technical Field

The invention relates to the technical field of atomizers, in particular to an atomization separator.

Background

The atomizer atomizes the test solution. The nebulizer is an important part of the atomization system, and its performance has a significant influence on the precision of the measurement and chemical interference. Therefore, the atomizer is required to have stable spraying, fine and uniform droplets, and high atomization efficiency.

The traditional atomizer adopts the mode that liquid is directly put into a liquid tank, then the liquid is sucked under the action of gas pressure by blowing high-speed gas, and then the liquid collides with a partition plate, so that the liquid is atomized, but the mode only can control the gas flow speed of the gas, so that the atomization speed is changed. However, some atomizers have low efficiency, which causes time waste for users who need to use the atomization quickly, and reduces the use efficiency of the atomization.

Disclosure of Invention

In order to solve the defects of the prior art, the invention provides an atomization separator.

The technical scheme of the invention is realized as follows:

an atomization separator is characterized by comprising an atomization box and a liquid bottle, wherein an atomization cover is arranged on the atomization box, a fixing piece and a vent pipe are arranged on the atomization cover, a heater is arranged on the inner face of the atomization cover and is positioned at the lower end of the vent pipe, a first thread is arranged on the liquid bottle, an injection pipe is arranged at the lower end of the liquid bottle, a second thread matched with the first thread is arranged on the inner face of the fixing piece, a motor is arranged on the inner wall of the atomization box, a fan-shaped disc is arranged on the motor, a hinge rod is arranged on the fan-shaped disc, a push rod is arranged on the hinge rod, a fixing sleeve is arranged on the inner bottom face of the atomization box, a fixing column is arranged in the middle of the fixing sleeve, a compression piece is arranged at the upper end of the fixing column, a sliding pipe is arranged at one end of the compression piece, a fixing block is arranged at the other end of the compression piece, and the push rod is arranged in the sliding pipe, the middle of the compression piece is provided with a piston chamber, a pushing chamber and a movable chamber which are communicated with each other, the push rod is provided with a piston, the piston is arranged in the piston chamber, the movable chamber is positioned between the compression piece and a fixed block, a rubber pad is arranged between the compression piece and the fixed block, one end of the rubber pad is provided with a first mounting block, the other end of the rubber pad is provided with a second mounting block, the first mounting block, the rubber pad and the second mounting block are connected through a screw rod, the front end of the screw rod is arranged in the pushing chamber, the screw rod is provided with a blocking part and a first spring, one end of the first spring is contacted with the blocking part, the other end of the first spring is contacted with the rear end face of the pushing chamber, the compression piece is provided with a first through groove and a second through groove, a first rubber ball is arranged in the first through groove, and a fixing pipe which is communicated with the middle is arranged in the second through groove, the fixed pipe is provided with a second rubber bead, the first through groove is connected with a first atomizing pipe, the first atomizing pipe is provided with a second atomizing pipe, the second atomizing pipe is provided with an installation pipe, the installation pipe is installed on the atomizing box and communicated with the outside, the installation pipe is provided with a filter pipe, the filter pipe is provided with an installation part, the installation part is arranged in the filter pipe, the installation part is provided with an installation groove, a diaphragm is arranged in the installation groove, and the diaphragm is provided with a plurality of dispersion holes;

the inner part of the atomization box is provided with a liquid storage tank, the liquid storage tank is arranged on the inner wall of the atomization box through a mounting column, the liquid storage tank is provided with a liquid inlet pipe and an air exchange pipe, the liquid inlet pipe is positioned at the right lower end of the fixing part, the liquid storage tank is provided with a siphon, one end of the siphon is positioned in the liquid storage tank, the other end of the siphon is connected with the second atomization pipe, one end of the siphon positioned in the liquid storage tank is provided with a liquid suction disc, and a gap is reserved between the liquid suction disc and the liquid storage tank;

the utility model discloses an atomizing device, including atomizer, storage tank, rotor plate, dwang, second spring, the one end of second spring and the inner wall contact of storage tank, the other end and the lower terminal surface contact of rotor plate have the storage tank on the outer wall of atomizer, the rotor plate has on the storage tank, the rotor plate passes through the dwang and installs the centre at the storage tank, the second spring has on the inner wall of storage tank, the one end of second spring and the inner wall contact of storage tank, the other end and the lower terminal surface contact of rotor plate.

In the invention, a pressure plate is arranged in the middle of the fixing piece, limiting parts are arranged on two sides of the pressure plate, a limiting groove is arranged on the fixing piece, the limiting parts are arranged in the limiting groove, a through hole for placing an injection pipe is arranged in the middle of the pressure plate, a third spring is arranged in the middle of the fixing piece, and the third spring is positioned at the lower end of the pressure plate.

In the present invention, the rotating plate has a friction portion on an upper surface thereof.

In the invention, the fixed block is provided with a ventilation groove which is communicated with the movable chamber.

In the invention, the second through groove is internally provided with a plurality of triangular plates which are positioned at the upper end of the second rubber bead.

In the invention, a buffer box is arranged between the first atomizing pipe and the second atomizing pipe, symmetrically arranged rubber pieces are arranged in the buffer box, a triangular part is arranged on each rubber piece, and a linear seam which can be opened when being pressed is arranged between each triangular part and the corresponding triangular part.

In the invention, the lower end of the liquid inlet pipe extends to the inside of the liquid storage tank.

In the present invention, the height of the gap is 1 to 2 mm.

In the invention, the highest point of the siphon is positioned at the lower end of the liquid inlet pipe.

The atomization separator has the following beneficial effects: this atomization separator compact structure, design benefit can produce high-speed air current through the inside cooperation with the motor of compression to can also accelerate the velocity of flow of liquid through the siphon in the liquid storage pot, improve atomizing effect, and still accelerated atomizing speed, reduce the latency of in-process, improve the availability factor.

And can place the liquid bottle that needs the atomizing through the storage tank, avoid the mixed and disorderly of liquid bottle, lead to the liquid bottle to divide unclear, can also prevent tumbling of liquid bottle simultaneously.

Drawings

FIG. 1 is a schematic diagram of an atomization separator of the present invention;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;

FIG. 4 is a partial enlarged view of FIG. 3 at B;

FIG. 5 is a schematic view showing the internal structure of the atomizing chamber;

FIG. 6 is another schematic view of the structure of FIG. 5;

FIG. 7 is an exploded view of the anchor of FIG. 6;

FIG. 8 is an exploded view of the storage compartment of FIG. 1;

FIG. 9 is a cross-sectional view of the compression member and anchor block of FIG. 6;

FIG. 10 is an exploded view of the cache box of FIG. 6;

FIG. 11 is a cross-sectional view of the fluid reservoir tank of FIG. 6;

fig. 12 is an exploded view of the mounting tube and filter tube of fig. 6.

In the figure: an atomization box 1, an atomization cover 2, a liquid bottle 3, a fixing part 4, a vent pipe 5, a heater 6, a first thread 7, an injection pipe 8, a second thread 9, a pressure plate 10, a limiting part 11, a limiting groove 12, a through hole 13, a third spring 14, a motor 15, a sector disc 16, a hinge rod 17, a push rod 18, a fixing sleeve 19, a fixing column 20, a compression part 21, a sliding pipe 22, a fixing block 23, a piston chamber 24, a pushing chamber 25, a movable chamber 26, a piston 27, a rubber pad 28, a first mounting block 29, a second mounting block 30, a screw 31, a blocking part 32, a first spring 33, a ventilation groove 34, a first through groove 35, a second through groove 36, a first rubber bead 37, a fixing pipe 38, a second rubber bead 39, a first atomization pipe 40, a triangular plate 41, a second atomization pipe 42, a mounting pipe 43, a filter pipe 44, a mounting part 45, a mounting groove 46, a 47, a dispersion hole 48, a buffer diaphragm box 49, a rubber part 50, A rubber groove 501, a triangular part 51, a liquid storage tank 52, a mounting column 521, a liquid inlet pipe 53, an air exchange pipe 54, a siphon pipe 55, a liquid suction disc 56, a storage box 57, a rotating plate 58, a rotating rod 59 and a second spring 60.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

As shown in fig. 1 to 12, the mist separator of the present invention includes a mist box 1 and a liquid bottle 3. The atomization box 1 is provided with an atomization cover 2, and the atomization cover 2 is provided with a fixing piece 4 and a vent pipe 5. The atomizing cap 2 has a heater 6 on its inner face, and the heater 6 is located at the lower end of the vent pipe 5. When gas enters the inside of the atomization box 1 through the vent pipe 5, the gas can be heated by the heater 6, so that it is unnecessary to suck relatively cold gas in winter.

The liquid bottle 3 has a first screw 7 thereon, the liquid bottle 3 has a filling pipe 8 at a lower end thereof, and the fixing member 4 has a second screw 9 on an inside thereof to be engaged with the first screw 7. The solution to be atomized is put into the liquid bottle 3 and shaken up, and then the liquid bottle 3 is placed in the fixing piece 4 in an inverted mode, and the liquid bottle 3 can be fixed through the first thread 7 and the second thread 9. Meanwhile, the fixing member 4 has a pressure plate 10 in the middle, the pressure plate 10 has limiting parts 11 on both sides, the fixing member 4 has a limiting groove 12, the limiting part 11 is disposed in the limiting groove 12, and the pressure plate 10 has a through hole 13 in the middle for disposing the injection pipe 8. The middle of the fixed member 4 has a third spring 14, and the third spring 14 is located at the lower end of the pressure plate 10.

The descending position of the platen 10 can be known by rotating the liquid bottle 3, and the descending height of the injection tube 8 can be known by indicating the height of the regulating portion 11.

And the third spring 14 can hold the pressure plate 10 against, so that the liquid bottle 3 is forced upward, so that the first thread 7 and the second thread 9 are fitted more tightly.

The inner wall of the atomization box 1 is provided with a motor 15, the motor 15 is provided with a sector disc 16, the sector disc 16 is provided with a hinge rod 17, and the hinge rod 17 is provided with a push rod 18. The atomizing box 1 is provided with a fixing sleeve 19 on the inner bottom surface, a fixing column 20 is arranged in the middle of the fixing sleeve 19, and a compression piece 21 is arranged at the upper end of the fixing column 20. The compressing member 21 has a sliding tube 22 at one end and a fixing block 23 at the other end, and the push rod 18 is disposed in the sliding tube 22.

The compression element 21 has a piston chamber 24, a push chamber 25, and a movable chamber 26 in the middle thereof, and the piston chamber 24, the push chamber 25, and the movable chamber 26 communicate with each other. The pushrod 18 has a piston 27 thereon, and the piston 27 is disposed in the piston chamber 24. The movable chamber 26 is located between the compression member 21 and the fixed block 23. A rubber pad 28 is arranged between the compression element 21 and the fixed block 23, one end of the rubber pad 28 is provided with a first mounting block 29, the other end is provided with a second mounting block 30, the first mounting block 29 is arranged in the movable chamber 26 of the compression element 21, and the second mounting block 30 is arranged in the movable chamber 26 of the fixed block 23. The first mounting block 29, the rubber pad 28 and the second mounting block 30 are connected through a screw 31. The front end of the screw 31 is arranged in the pushing chamber 25, the screw 31 is provided with a blocking part 32 and a first spring 33, one end of the first spring 33 is contacted with the blocking part 32, and the other end is contacted with the rear end surface of the pushing chamber 25. The fixed block 23 is provided with a ventilation groove 34, the ventilation groove 34 is communicated with the movable chamber 26, and the ventilation groove 34 is used for preventing the rubber pad 28 in the movable chamber 26 from moving due to the fact that the rubber pad 28 is difficult to move due to the fact that internal pressure changes.

The compression part 21 is provided with a first through groove 35 and a second through groove 36, the first through groove 35 is provided with a first rubber bead 37, the second through groove 36 is provided with a fixing pipe 38 with a through middle, the fixing pipe 38 is provided with a second rubber bead 39, and the first through groove 35 is connected with a first atomizing pipe 40. The second through groove 36 has a plurality of triangular plates 41 therein, and the triangular plates 41 are located at the upper end of the second rubber bead 39. The first through groove 35 may be provided with a triangular plate 41, and the triangular plate 41 may be provided at the lower end of the first atomizing pipe 40.

When the motor 15 rotates the sector disc 16, the push rod 18 is pushed, so that the push rod 18 slides in the sliding tube 22 and then moves in the piston chamber 24 via the piston 27. When the piston 27 moves toward the fixed block 23, the first rubber bead 37 is pushed upward, the gas inside the compression element 21 is discharged from the first through groove 35, and the second rubber bead 39 is pushed downward, blocking the fixed pipe 38, preventing the gas from being discharged from the second through groove 36. And the rubber pad 28 moves in the direction of the fixed block 23, the first spring 33 is compressed. When the piston 27 moves in the direction of the sliding tube 22, the rubber pad 28 is pulled into the push chamber 25, the first through groove 35 is blocked by the first rubber bead 37, and the second rubber bead 39 is sucked by the gas inside the compression member 21 and moves upward to contact the triangular plate 41, but a gas gap is left between the triangular plates 41, which is beneficial to the gas to pass through and enter the push chamber 25. By the reciprocating operation of the piston 27, a high flow rate of gas is generated.

The first atomization tube 40 is provided with a second atomization tube 42, the second atomization tube 42 is provided with a mounting tube 43, and the mounting tube 43 is mounted on the atomization box 1 and communicated with the outside. The mounting tube 43 has a filter tube 44 thereon, the filter tube 44 has a mounting portion 45 thereon, the mounting portion 45 is disposed in the filter tube 44, the mounting portion 45 has a mounting groove 46 thereon, the mounting groove 46 has a diaphragm 47 therein, and the diaphragm 47 has a plurality of dispersion holes 48 thereon.

A buffer box 49 is arranged between the first atomizing pipe 40 and the second atomizing pipe 42, a rubber piece 50 is symmetrically arranged in the buffer box 49, a triangular part 51 is arranged on the rubber piece 50, and a linear seam (not shown in the figure) which can be opened when pressure is applied is arranged between the triangular part 51 and the triangular part 51. The linear slit slows the high velocity air flow and smoothes the air flow to facilitate the dispersion of the liquid falling in the siphon tube 55 onto the membrane 47 for atomization.

When the rubber piece 50 is installed, the atomizing cover 2 is opened, then the rubber piece 50 is taken out by using tweezers, the height of the rubber piece 50 is higher than that of the cache box 49, and the cache box 49 is provided with a rubber piece groove 501.

The inside of the atomization box 1 is provided with a liquid storage tank 52, the liquid storage tank 52 is installed on the inner wall of the atomization box 1 through an installation column 521, the liquid storage tank 52 is provided with a liquid inlet pipe 53 and a ventilation pipe 54, and the ventilation pipe 54 is used for communicating the inside of the liquid storage tank 52 with the outside. The liquid inlet pipe 53 is located at the lower end of the fixing part 4, and the lower end of the liquid inlet pipe 53 extends to the inside of the liquid storage tank 52, so that the liquid inlet pipe 53 can accurately discharge liquid into the liquid storage tank 52. The liquid storage tank 52 is provided with a siphon pipe 55, one end of the siphon pipe 55 is positioned in the liquid storage tank 52, the other end of the siphon pipe 55 is connected with the second atomization pipe 42, one end of the siphon pipe 55 positioned in the liquid storage tank 52 is provided with a liquid suction disc 56, and a gap is reserved between the liquid suction disc 56 and the liquid storage tank 52, and the height of the gap is 1-2 mm. Meanwhile, the highest point of the siphon tube 55 is located at the lower end of the liquid inlet pipe 53, so that the siphon tube 55 can be completely submerged by the liquid, and the liquid can be sucked out by the siphon tube 55.

When the liquid bottle 3 is installed in the fixing member 4, the liquid in the liquid bottle 3 enters the liquid storage tank 52, the siphon tube 55 is submerged firstly, then the siphon tube 55 will begin to suck the liquid in the liquid storage tank 52 out of the second atomization tube 42, the liquid is blown away by the high-speed and gentle air flow, then the liquid is atomized through the dispersion holes 48 on the membrane 47 and then discharged from the filter tube 44, and the atomization mask is connected to the filter tube 44.

The outer wall of the atomization box 1 is provided with a storage box 57, the storage box 57 is provided with a rotating plate 58, the rotating plate 58 is installed in the middle of the storage box 57 through a rotating rod 59, the inner wall of the storage box 57 is provided with a second spring 60, one end of the second spring 60 is in contact with the inner wall of the storage box 57, and the other end of the second spring is in contact with the lower end face of the rotating plate 58. The rotating plate 58 has a friction portion (not shown) on an upper surface thereof.

When liquid bottle 3 need place in storage tank 57, after liquid bottle 3 put into, second spring 60 can be elongated, and the inside of storage tank 57 is entered into to the longer one end of rotor plate 58, and the shorter one end perk goes out storage tank 57, then produces the friction to liquid bottle 3 through the friction portion for liquid bottle 3 is steady to be placed in storage tank 57. The liquid bottle 3 is convenient to place, and the taking and placing sequence of the liquid bottle 3 can not be influenced.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An atomization separator is characterized by comprising an atomization box and a liquid bottle, wherein an atomization cover is arranged on the atomization box, a fixing piece and a vent pipe are arranged on the atomization cover, a heater is arranged on the inner face of the atomization cover and is positioned at the lower end of the vent pipe, a first thread is arranged on the liquid bottle, an injection pipe is arranged at the lower end of the liquid bottle, a second thread matched with the first thread is arranged on the inner face of the fixing piece, a motor is arranged on the inner wall of the atomization box, a fan-shaped disc is arranged on the motor, a hinge rod is arranged on the fan-shaped disc, a push rod is arranged on the hinge rod, a fixing sleeve is arranged on the inner bottom face of the atomization box, a fixing column is arranged in the middle of the fixing sleeve, a compression piece is arranged at the upper end of the fixing column, a sliding pipe is arranged at one end of the compression piece, a fixing block is arranged at the other end of the compression piece, and the push rod is arranged in the sliding pipe, the middle of the compression piece is provided with a piston chamber, a pushing chamber and a movable chamber which are communicated with each other, the push rod is provided with a piston, the piston is arranged in the piston chamber, the movable chamber is positioned between the compression piece and a fixed block, a rubber pad is arranged between the compression piece and the fixed block, one end of the rubber pad is provided with a first mounting block, the other end of the rubber pad is provided with a second mounting block, the first mounting block, the rubber pad and the second mounting block are connected through a screw rod, the front end of the screw rod is arranged in the pushing chamber, the screw rod is provided with a blocking part and a first spring, one end of the first spring is contacted with the blocking part, the other end of the first spring is contacted with the rear end face of the pushing chamber, the compression piece is provided with a first through groove and a second through groove, a first rubber ball is arranged in the first through groove, and a fixing pipe which is communicated with the middle is arranged in the, the fixed pipe is provided with a second rubber bead, the first through groove is connected with a first atomizing pipe, the first atomizing pipe is provided with a second atomizing pipe, the second atomizing pipe is provided with an installation pipe, the installation pipe is installed on the atomizing box and communicated with the outside, the installation pipe is provided with a filter pipe, the filter pipe is provided with an installation part, the installation part is arranged in the filter pipe, the installation part is provided with an installation groove, a diaphragm is arranged in the installation groove, and the diaphragm is provided with a plurality of dispersion holes;

the inner part of the atomization box is provided with a liquid storage tank, the liquid storage tank is arranged on the inner wall of the atomization box through a mounting column, the liquid storage tank is provided with a liquid inlet pipe and an air exchange pipe, the liquid inlet pipe is positioned at the right lower end of the fixing part, the liquid storage tank is provided with a siphon, one end of the siphon is positioned in the liquid storage tank, the other end of the siphon is connected with the second atomization pipe, one end of the siphon positioned in the liquid storage tank is provided with a liquid suction disc, and a gap is reserved between the liquid suction disc and the liquid storage;

the utility model discloses an atomizing device, including atomizer, storage tank, rotor plate, dwang, second spring, the one end of second spring and the inner wall contact of storage tank, the other end and the lower terminal surface contact of rotor plate have the storage tank on the outer wall of atomizer, the rotor plate has on the storage tank, the rotor plate passes through the dwang and installs the centre at the storage tank, the second spring has on the inner wall of storage tank, the one end of second spring and the inner wall contact of storage tank.

2. The separator of claim 1, wherein the fixing member has a pressure plate in the middle thereof, the pressure plate has restricting portions on both sides thereof, the fixing member has a restricting groove therein, the restricting portion is disposed in the restricting groove, the pressure plate has a through hole in the middle thereof in which the filler pipe is disposed, the fixing member has a third spring in the middle thereof, and the third spring is disposed at a lower end of the pressure plate.

3. The atomizing separator of claim 1, wherein the rotating plate has a friction portion on an upper surface thereof.

4. The atomization separator of claim 1, wherein the fixed block has a gas-permeable groove thereon, and the gas-permeable groove communicates with the movable chamber.

5. The atomizing separator of claim 1, wherein the second through slot has a plurality of triangular tabs therein, the triangular tabs being located at an upper end of the second rubber bead.

6. The atomization separator of claim 1, wherein a buffer tank is arranged between the first atomization pipe and the second atomization pipe, the buffer tank is provided with symmetrically arranged rubber pieces, the rubber pieces are provided with triangular parts, and linear seams which can be opened when the rubber pieces are pressed are arranged between the triangular parts.

7. The mist separator of claim 1, wherein the lower end of the liquid inlet pipe extends into the interior of the liquid reservoir.

8. The atomizing separator of claim 1, wherein the gap has a height of 1-2 mm.

9. The atomizing separator of claim 1, wherein the highest point of the siphon is at the lower end of the liquid inlet pipe.