CN113083319A - Method for preparing chloroethylene synthetic catalyst by extracting and separating manganese slag - Google Patents

Method for preparing chloroethylene synthetic catalyst by extracting and separating manganese slag Download PDF

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CN113083319A
CN113083319A CN202110387824.9A CN202110387824A CN113083319A CN 113083319 A CN113083319 A CN 113083319A CN 202110387824 A CN202110387824 A CN 202110387824A CN 113083319 A CN113083319 A CN 113083319A
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chloride
manganese
extracting
chloroethylene
slag
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陈庆
李勇
董雄文
李军旗
贺启中
苏向东
张彬
郑凯
李杰瑞
陈肖虎
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Guizhou University
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Guizhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C17/00Preparation of halogenated hydrocarbons
    • C07C17/07Preparation of halogenated hydrocarbons by addition of hydrogen halides
    • C07C17/08Preparation of halogenated hydrocarbons by addition of hydrogen halides to unsaturated hydrocarbons

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  • Organic Chemistry (AREA)
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Abstract

The invention discloses a method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag, which comprises the following steps: stirring the sulfide slag and dilute hydrochloric acid, introducing chlorine gas for extraction, taking supernatant, adding calcium carbonate powder to remove sulfate ions, and obtaining extract. Analyzing the contents of zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride in the extract, adding a regulator according to the weight, and regulating the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the extract to be 2-5: 1-3: 0.1-1 to obtain a regulating solution. Then adding active carbon to soak and dry to prepare the catalyst. The catalyst prepared by the test is used for producing chloroethylene, the reaction temperature is 110-; the purity of the chloroethylene crude product after rectification reaches 99.99V/%. Can meet the production requirement of chloroethylene.

Description

Method for preparing chloroethylene synthetic catalyst by extracting and separating manganese slag
Technical Field
The invention relates to the technical field of manganese slag recycling, in particular to a method for preparing a chloroethylene synthetic catalyst by extracting and separating valuable elements from sulfide slag generated in the manganese electrolyte purification process.
Background
China is the biggest world for manganese production, consumption and export, and the capacity is over 200 million tons/year, which accounts for about 98% of the total global manganese production. The industrial manganese slag refers to filtered acid slag (about 90 percent of the total slag) in the production of electrolytic manganese metal, electrolytic manganese dioxide and industrial manganese sulfate, and sulfide slag (about 10 percent of the total slag) generated in the solution purification process, and the annual output is about 1800 ten thousand tons. At present, mixed stockpiling treatment is mainly adopted, which causes serious influence on the ecological environment. The manganese slag treatment and the resource economic and effective recovery of valuable elements are always a worldwide problem.
Disclosure of Invention
The invention aims to provide a method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag. The catalyst for synthesizing chloroethylene is prepared by separating valuable metal elements in the sulfide slag. The production cost is low. The comprehensive recovery and high-value utilization of the manganese slag are realized.
The technical scheme of the invention is as follows:
a method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag is used for extracting and separating valuable metal elements from sulfide slag generated in the purification process of manganese electrolyte to prepare the chloroethylene synthetic catalyst, and comprises the following steps:
s1, mixing the sulfide slag with dilute hydrochloric acid, introducing chlorine gas, stirring and extracting, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract liquor;
s2, analyzing the contents of zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride in the extract, adding a regulator by weight, and regulating the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the extract to be 2-7: 1-4: 0.1-2 to obtain a regulated solution;
and S3, adding activated carbon into the adjusted solution, soaking and drying to obtain the catalyst.
In the method for preparing the chloroethylene synthetic catalyst by extracting and separating the manganese slag, in the step s1, the sulfide slag and the dilute hydrochloric acid are added into a stirring tank, chlorine is introduced into the stirring tank at the temperature of between 40 and 70 ℃ to react for 20 to 120 minutes under stirring, and the supernatant is taken and added with calcium carbonate powder to remove sulfate ions, so that the extract is obtained.
In the method for preparing the chloroethylene synthetic catalyst by extracting and separating the manganese slag, in the step s1, the sulfide slag and the dilute hydrochloric acid are added into a stirring tank, chlorine is introduced into the stirring tank at the temperature of between 50 and 60 ℃ to react for 40 to 100 minutes under stirring, and the supernatant is taken and added with calcium carbonate powder to remove sulfate ions, so that the extract is obtained.
In the method for preparing the chloroethylene synthetic catalyst by extracting and separating the manganese slag, the regulator is zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride.
In the method for preparing the chloroethylene synthetic catalyst by extracting and separating the manganese slag, the step s2 is used for adjusting the proportion of zinc, manganese, copper, cadmium, nickel and cobalt in the solution to be 3-5: 2-3: 0.1-1.
In the method for preparing the chloroethylene synthetic catalyst by extracting and separating the manganese slag, the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the solution is adjusted to be 5: 3: 1.
Has the advantages that:
chloroethylene is a monomer of polyvinyl chloride (PVC) which is one of five synthetic resins in the world, and is mainly produced by a calcium carbide acetylene method and a petroleum ethylene method. The existence of energy sources rich in coal, lean oil and little gas in China determines that the calcium carbide acetylene method will continue to be the main process for producing vinyl chloride in China in a long time in the future, namely mercury chloride catalyzes the reaction of acetylene and hydrogen chloride to generate vinyl chloride. However, the highly toxic mercuric chloride catalyst seriously pollutes the environment and harms human health, so that the development of a new high-efficiency catalyst is needed to replace the traditional mercuric chloride catalyst.
The average grade of associated trace nickel and cobalt elements in manganese ore in China is 50ppm to 100 ppm. The grade is extremely low, the reserves are huge, and the enrichment and recovery are extremely difficult, so that the method is always regarded as a resource which is temporarily difficult to utilize. In the production of electrolytic manganese, nickel and cobalt elements enter the sulfide slag in the processes of sulfurization, purification and purification of leachate. The sulfide slag contains elements such as manganese, nickel and cobalt, as well as zinc, copper, cadmium and the like, but the content is not high, and the cost is difficult to reduce by the conventional single metal recovery method.
The earlier research of the applicant finds that the sulfide slag generated in the solution purification process of the existing electrolytic manganese process contains: 10-15% of Mn; 5-8% of Zn; 1 to 1.5 percent of Ni; co 01-0.5%; h2About 30 percent of O, and trace heavy metal elements such as copper, chromium, cadmium and the like and other impurities. Can be used for preparing multi-metal composite catalyst for synthesizing chloroethylene reaction catalyst. The manganese slag and dilute hydrochloric acid are mixed and stirred, chlorine gas is introduced for extraction to obtain the metal ion chlorinated complex salt extract, a regulator is added according to the content of each ion in the extract, the proportion of zinc, manganese, copper, cadmium, nickel and cobalt in the extract is regulated, and activated carbon is added for impregnation to prepare the chloroethylene synthetic catalyst.
To further prove the catalytic effect of the catalyst prepared by the invention, the inventors prepared the catalyst for vinyl chloride synthesis by using the adjustment solution prepared from the manganese slag extract according to the process of the embodiment 1-3, and carried out the test using the TDCH-20170123 type acetylene hydrochlorination fixed bed reaction device manufactured by tianjin Tiandi Chuanzhi scientific and technological development ltd, and the results were as follows:
TABLE 1 test results of vinyl chloride Synthesis test
Figure BDA0003014538070000031
Through analysis of a table 1 chloroethylene synthesis test, the chloroethylene synthesis catalyst prepared by extracting and separating valuable elements from manganese slag is used, when chloroethylene is synthesized, the reaction temperature is 110-; the purity of the chloroethylene crude product after rectification reaches 99.99V/%. Can meet the production requirement of chloroethylene.
The technical scheme of the invention provides a process method for preparing the chloroethylene catalyst by treating the manganese slag, extracting and separating valuable elements and recycling resources, and a catalyst proportion with high catalytic efficiency, so that the comprehensive recycling of metal elements in the manganese slag is realized, and the economic benefit is obvious.
The specific implementation mode is as follows:
the present invention is further illustrated by the following examples, which are not to be construed as limiting the invention. The structures or processes not specifically mentioned are conventional in the art.
Example (b): the method for preparing the chloroethylene synthetic catalyst by extracting and separating manganese slag extracts and separates valuable metal elements from sulfide slag generated in the purification process of manganese electrolyte to prepare the chloroethylene synthetic catalyst, and comprises the following steps:
s1, mixing the sulfide slag with dilute hydrochloric acid, introducing chlorine gas, stirring and extracting, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract liquor;
s2, analyzing the contents of zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride in the extract, adding a regulator by weight, and regulating the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the extract to be 2-7: 1-4: 0.1-2 to obtain a regulated solution;
and S3, adding activated carbon into the adjusted solution, soaking and drying to obtain the catalyst.
And step s1, adding the sulfide slag and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 40-70 ℃, stirring for reaction for 20-120 minutes, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract.
And step s1, adding the sulfide slag and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 50-60 ℃, stirring for reaction for 40-100 minutes, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract.
The regulator is zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride.
More preferably, the step s2 adjusts the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the solution to 3-5: 2-3: 0.1-1.
More preferably, the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the conditioning solution is 5: 3: 1.
The following examples are provided in connection with the specific cases:
example 1. A method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag comprises the following steps:
s1, stirring the sulfide slag and dilute hydrochloric acid, introducing chlorine gas for extraction, taking supernatant, adding calcium carbonate powder to remove sulfate ions, and obtaining extract.
S2, after the extraction liquid is filtered and separated, the content of zinc, manganese, copper, cadmium, nickel and cobalt in the extraction liquid is analyzed, and a regulator is added according to the weight, and the ratio of the zinc, the manganese, the copper, the cadmium, the nickel and the cobalt in the extraction liquid is regulated to be 2: 5: 3: 0.1, so that a regulated solution is obtained.
And S3, adding activated carbon into the adjusted solution, soaking and drying to obtain the catalyst.
In the step s1, the sulfide slag and the dilute hydrochloric acid are added into a stirring tank, chlorine gas is introduced into the stirring tank at 40 ℃ to react for 120 minutes, supernatant is taken, and calcium carbonate powder is added to remove sulfate ions, so that extract liquor is obtained.
The step s1 can also be adding the sulfide residue and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 50 ℃, stirring for reaction for 100 minutes, taking the supernatant, adding calcium carbonate powder, and removing sulfate ions to obtain the extract.
The regulator is zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride.
Example 2. A method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag comprises the following steps:
s1, stirring the sulfide slag and dilute hydrochloric acid, introducing chlorine gas for extraction, and taking extract liquor;
s2, after the extraction liquid is filtered and separated, the content of zinc, manganese, copper, cadmium, nickel and cobalt in the extraction liquid is analyzed, and a regulator is added according to the weight, and the ratio of the zinc, the manganese, the copper, the cadmium, the nickel and the cobalt in the extraction liquid is regulated to be 5: 2: 1: 0.5, so that a regulated solution is obtained.
And S3, adding activated carbon into the adjusted solution, soaking and drying to obtain the catalyst.
And step s1, adding the sulfide slag and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 70 ℃, stirring for reacting for 80 minutes, taking supernatant, adding calcium carbonate powder, and removing sulfate ions to obtain extract.
The step s1 can also be adding the sulfide residue and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 55 ℃, stirring for reaction for 90 minutes, taking the supernatant, adding calcium carbonate powder to remove sulfate ions, and obtaining the extract.
The method for preparing the chloroethylene synthetic catalyst by extracting and separating the manganese slag comprises the step of preparing a catalyst by using a manganese slag extracting and separating method, wherein the regulator is zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride.
Example 3. A method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag comprises the following steps:
s1, stirring the sulfide slag and dilute hydrochloric acid, introducing chlorine gas for extraction, and taking extract liquor;
s2, after the extraction liquid is filtered and separated, the content of zinc, manganese, copper, cadmium, nickel and cobalt in the extraction liquid is analyzed, and a regulator is added according to the weight, and the ratio of the zinc, the manganese, the copper, the cadmium, the nickel and the cobalt in the extraction liquid is regulated to be 3.5: 4: 2: 1, so that a regulated solution is obtained.
And S3, adding activated carbon into the adjusted solution, soaking and drying to obtain the catalyst.
In the step s1, the sulfide slag and the dilute hydrochloric acid are added into a stirring tank, chlorine gas is introduced into the stirring tank at 60 ℃ to react for 40 minutes, supernatant is taken, and calcium carbonate powder is added to remove sulfate ions, so that extract liquor is obtained.
The regulator is zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride.

Claims (6)

1. A method for preparing a chloroethylene synthetic catalyst by extracting and separating manganese slag is characterized by comprising the following steps: extracting and separating valuable metal elements from sulfide slag generated in the purification process of manganese electrolyte to prepare the chloroethylene synthetic catalyst, and comprises the following steps:
s1, mixing the sulfide slag with dilute hydrochloric acid, introducing chlorine gas, stirring and extracting, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract liquor;
s2, analyzing the contents of zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride in the extract, adding a regulator by weight, and regulating the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the extract to be 2-7: 1-4: 0.1-2 to obtain a regulated solution;
and S3, adding activated carbon into the adjusted solution, soaking and drying to obtain the catalyst.
2. The method for preparing vinyl chloride synthetic catalyst by extracting and separating manganese slag according to claim 1, wherein the method comprises the following steps: and step s1, adding the sulfide slag and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 40-70 ℃, stirring for reaction for 20-120 minutes, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract.
3. The method for preparing vinyl chloride synthetic catalyst by extracting and separating manganese slag according to claim 2, wherein the method comprises the following steps: and step s1, adding the sulfide slag and dilute hydrochloric acid into a stirring tank, introducing chlorine gas at 50-60 ℃, stirring for reaction for 40-100 minutes, taking supernate, adding calcium carbonate powder to remove sulfate ions, and obtaining extract.
4. The method for preparing vinyl chloride synthetic catalyst by extracting and separating manganese slag according to claim 1, wherein the method comprises the following steps: the regulator is zinc chloride, manganese chloride, copper chloride, cadmium chloride, nickel chloride and cobalt chloride.
5. The method for preparing vinyl chloride synthetic catalyst by extracting and separating manganese slag according to claim 1, wherein the method comprises the following steps: the step s2 is to adjust the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the solution to 3-5: 2-3: 0.1-1.
6. The method for preparing vinyl chloride synthetic catalyst by extracting and separating manganese slag according to claim 5, wherein the method comprises the following steps: the ratio of zinc, manganese, copper, cadmium, nickel and cobalt in the solution is adjusted to be 5: 3: 1.
CN202110387824.9A 2021-04-09 2021-04-09 Method for preparing chloroethylene synthetic catalyst by extracting and separating manganese slag Pending CN113083319A (en)

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CN102380380A (en) * 2011-09-02 2012-03-21 新疆大学 Mercury-free catalyst system for acetylene hydrochlorination and use thereof
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CN107699714A (en) * 2017-09-19 2018-02-16 四川大学 A kind of method that manganese sulfate electrolyte is prepared suitable for leaching pyrolusite by sulfur dioxide

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Publication number Priority date Publication date Assignee Title
JP2008201723A (en) * 2007-02-20 2008-09-04 Fuji Xerox Co Ltd Microfluid device, reaction unit, and reaction method
CN102380380A (en) * 2011-09-02 2012-03-21 新疆大学 Mercury-free catalyst system for acetylene hydrochlorination and use thereof
CN105251502A (en) * 2014-12-02 2016-01-20 新疆兵团现代绿色氯碱化工工程研究中心(有限公司) Mercury-free catalyst for acetylene hydrochlorination
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CN107699714A (en) * 2017-09-19 2018-02-16 四川大学 A kind of method that manganese sulfate electrolyte is prepared suitable for leaching pyrolusite by sulfur dioxide

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Application publication date: 20210709