CN113074716A - Aluminum profile traveling crane positioning detection device - Google Patents

Aluminum profile traveling crane positioning detection device Download PDF

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Publication number
CN113074716A
CN113074716A CN202110307826.2A CN202110307826A CN113074716A CN 113074716 A CN113074716 A CN 113074716A CN 202110307826 A CN202110307826 A CN 202110307826A CN 113074716 A CN113074716 A CN 113074716A
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CN
China
Prior art keywords
driving
code
infrared
detection device
traveling
Prior art date
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Pending
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CN202110307826.2A
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Chinese (zh)
Inventor
黄新春
陈东风
张友亮
胡强
贾晓东
程香平
程瑞剑
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Jiangxi Industrial Control Intelligent Technology Co ltd
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Jiangxi Industrial Control Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Jiangxi Industrial Control Intelligent Technology Co ltd filed Critical Jiangxi Industrial Control Intelligent Technology Co ltd
Priority to CN202110307826.2A priority Critical patent/CN113074716A/en
Publication of CN113074716A publication Critical patent/CN113074716A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C21/00Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01PMEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P13/00Indicating or recording presence, absence, or direction, of movement
    • G01P13/02Indicating direction only, e.g. by weather vane
    • G01P13/04Indicating positive or negative direction of a linear movement or clockwise or anti-clockwise direction of a rotational movement

Abstract

The invention relates to an aluminum profile traveling positioning detection device which comprises traveling tracks arranged on two sides above a workshop and a traveling body movably arranged on the traveling tracks, wherein a plurality of electrolytic tanks which are uniformly arranged and positioned below the traveling bodies are arranged in the workshop, a discharge hole is formed in one side of each electrolytic tank, a code recognizer is arranged on one side of each traveling body, a plurality of encoder assemblies positioned right below the code recognizers are uniformly arranged on the traveling tracks along the length direction of the traveling tracks, a single chip microcomputer and an industrial tablet computer connected with the single chip microcomputer are arranged on the traveling bodies, and the single chip microcomputer is connected with the code recognizers. The specific position of the travelling crane can be accurately positioned by utilizing the physical characteristics of infrared rays, so that the aluminium extracted from the travelling crane in which electrolytic cell is judged, the material balance and the efficiency balance of the electrolytic cell in the production process are reasonably kept, and the method has great economic value.

Description

Aluminum profile traveling crane positioning detection device
Technical Field
The invention relates to the technical field of travelling crane positioning detection, in particular to an aluminum profile travelling crane positioning detection device.
Background
In the production industry of the aluminum industry, an electrolytic cell is a main production device, and in order to accurately grasp the production capacity and the operation efficiency of the production device, the electrolytic cell of the main production device needs to be monitored, so that the aluminum coming out of the electrolytic cell can be automatically identified, and the material balance and the efficiency balance of the electrolytic cell in the production process can be reasonably kept.
In the prior art, the electrolytic cells are usually monitored manually, at present, electrolytic workshops have severe environments (high temperature, strong magnetism and dust), each workshop is provided with hundreds of electrolytic cells, and the length of each workshop is about 800m-1000 m. On one hand, the aluminum profile oxidation workshop has more acid mist, and the health of workers is seriously influenced along with irritant gas emitted by electrolysis; on the other hand, the manual monitoring is extremely inefficient and risks inaccurate positioning.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an aluminum profile travelling crane positioning detection device which can accurately position the specific position of a travelling crane by utilizing the physical characteristics of infrared rays so as to judge the aluminum taken out from which electrolytic cell the travelling crane is, reasonably keep the material balance and the efficiency balance of the electrolytic cell in the production process and have great economic value.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides an aluminium alloy driving location detection device, is in including setting up driving track and the portable setting in workshop top both sides driving body on the driving track, be provided with a plurality of align to grid's lieing in the workshop driving body below the electrolysis trough, one side of electrolysis trough is provided with the discharge gate, one side of driving body is provided with the code recognizer, driving track evenly is provided with a plurality of lieing in along its length direction the encoder subassembly under the code recognizer, be provided with the singlechip on the driving body and with the industry panel computer that the singlechip is connected, the singlechip with the code recognizer is connected.
Through the technical scheme, the encoder designed in advance is used for corresponding the position of the electrolytic cell to the travelling crane track by utilizing the corresponding relation according to the actual spacing distance of the electrolytic cell, the encoder component is fixed on the corresponding position point through the support, and the encoding recognizer is installed on the travelling crane body. When the driving body passes through the encoder assembly, the encoding recognizer automatically reads the encoding in the encoder assembly and the driving running direction, and the encoding recognizer stores the information and uploads the information to the industrial tablet personal computer through the single chip microcomputer, so that the recognition of the driving position is realized.
The code recognizer utilizes the physical characteristic of infrared ray, and the infrared ray has longer wavelength, and the interference killing feature to magnetic field is stronger, is fit for electrolysis shop high temperature, the environment of many powder, and infrared ray equipment makes, the construction is very convenient, and stability is very high again, thereby can accurate location driving concrete position, thereby judge the aluminium that the driving was taken out from which electrolysis trough, rationally keep the material balance of electrolysis trough in process of production, efficiency balance, have very big economic value.
The present invention in a preferred example may be further configured to: the encoder component comprises a mounting bracket and an encoder body detachably fixed on the mounting bracket, a coding identification area is arranged at the middle position of the encoder body, and direction identification areas are respectively arranged on the two sides of the coding identification area.
Through the technical scheme, the collection of data in the encoder can be completed by the encoding identification area, and the traveling body can be automatically identified by the direction identification area from the left side or the right side, so that the traveling direction track of the traveling body can be conveniently tracked.
The present invention in a preferred example may be further configured to: the code identification area and the direction identification area are respectively provided with two identification holes, the positions of the identification holes on the two direction identification areas are different, and the identification holes on the code identification area are distributed at the intersection positions of three rows, namely, upper row, lower row, left row and right row.
Through the technical scheme, the address positions of the identification holes in the code identification area are formed by three rows of holes in the left row and the right row in the upper row and the lower row in the code identification area through the encoder, the arrangement and the combination are realized through the difference of the positions of the holes, the number of the address positions can be calculated to be 512 according to the arrangement and combination algorithm, so that the number requirement of the conventional electrolytic cells is completely met, meanwhile, the uniqueness of the address positions is ensured due to the difference of the positions of the holes, the phenomena of error codes and repeated codes cannot occur, and the positioning accuracy is improved.
The present invention in a preferred example may be further configured to: the diameter of the identification hole is 30 mm.
Through the technical scheme, the track of the traveling crane in the electrolytic workshop cannot be guaranteed to be absolutely horizontal, and the wheels of the traveling crane track are much wider than the traveling crane track, so that the traveling crane can move up and down and left and right in the actual operation process. In order to avoid the influence of external factors on the encoder, the diameter of the opening of the identification area is 30mm, interference factors caused by shaking of the upper position, the lower position, the left position and the right position of the traveling crane cart are completely avoided, and the traveling crane cart is shaken within 5mm under normal conditions.
The present invention in a preferred example may be further configured to: the code recognizer comprises an infrared transmitting device and an infrared receiving device, a plurality of infrared transmitting terminals are arranged on the infrared transmitting device, a plurality of infrared receiving terminals are arranged on the infrared receiving device, and the infrared transmitting device and the infrared receiving device are respectively arranged on two sides of the encoder assembly.
Through above-mentioned technical scheme, the transmission infrared ray that infrared emission terminal does not stop, the encoder body gets into the code recognizer region in, this meeting of encoder blocks a part infrared ray, so the infrared receiving end just can not receive this part signal, and the specific shape of encoder body is judged to which regional trompil of automatic judgement to the serial number of discerning the encoder body, the direction that the driving was gone is also discerned simultaneously.
The present invention in a preferred example may be further configured to: the circuit system of the code recognizer comprises a power supply circuit, a communication interface circuit and a CPU, wherein the power supply circuit is used for supplying power to the whole machine, and the communication interface circuit is connected with the CPU and is used for outputting information required to be sent by the CPU;
the CPU is connected with a 100KHZ modulator, the 100KHZ modulator is connected with a driving circuit, the driving circuit is arranged in the infrared transmitting device and used for driving infrared transmission, and the infrared receiving device is connected with the CPU through a buffer circuit.
Through the technical scheme, the CPU generates a 100KHZ signal with 50% duty ratio by using the PWM functional module, and the signal is transmitted to the 100KHZ modulator, buffered and then transmitted to the driving circuit to drive infrared emission and emit an infrared beam of 100KHZ on-off keying. When the infrared light source is in a default state, only the synchronous infrared light beam driving circuit works, and the driving circuit for actual coding is started after a synchronous signal is detected. The infrared beam is sensed by infrared receiving, an electric signal is output to the buffer circuit to be amplified and shaped so as to obtain a real waveform signal, the signal is sent to the CPU, and 100KHZ signal demodulation is carried out through the software 00K, so that the infrared beam detection is realized.
The present invention in a preferred example may be further configured to: the circuit system of the code identifier adopts a 00K function in circuit design to modulate light emission, and simultaneously demodulates signals by using the 00K function in the function of receiving light signals.
Through the technical scheme, the interference of infrared rays in normal sunlight to a system is avoided, and the working stability of the whole positioning detection device is improved.
The present invention in a preferred example may be further configured to: the automatic oiling mechanism is arranged on the travelling crane body and comprises an oil storage tank, a gear pump, an oil inlet pipe and an oil outlet pipe;
the batch oil tank is fixed on the driving body, the gear pump sets up the inside of driving the vehicle body, advance oil pipe connection the batch oil tank with the gear pump, it installs to go out oil pipe be used for the oil spout extremely on the gear pump on the driving guide rail, the gear pump pass through the motor with the singlechip is connected.
Through the technical scheme, when the phenomenon that the traveling crane body is inaccurately positioned occurs, the phenomenon that the surface of the traveling crane guide rail rusts can be probably caused. At the moment, the motor is controlled to work through the single chip microcomputer, the motor-driven gear pump conveys lubricating oil in the oil storage tank to the oil outlet pipe, and the lubricating oil is sprayed to the travelling crane guide rail through the oil outlet pipe, so that the friction force between the travelling crane guide rail and the travelling crane body is reduced, the positioning precision of the running of the travelling crane body is improved, and the production efficiency is improved.
In summary, the invention includes at least one of the following beneficial technical effects:
1. the encoder designed in advance is used for corresponding the position of the electrolytic cell to a travelling crane track by utilizing the corresponding relation according to the actual spacing distance of the electrolytic cell, the encoder component is fixed on the corresponding position point through the bracket, and the encoding recognizer is arranged on the travelling crane body. When the driving body passes through the encoder assembly, the encoding recognizer automatically reads the encoding in the encoder assembly and the driving running direction, and the encoding recognizer stores the information and uploads the information to the industrial tablet personal computer through the single chip microcomputer, so that the recognition of the driving position is realized.
2. The address positions of the identification holes in the coding identification area are formed by three rows of holes in the upper row, the lower row and the left row and the right row in the coding identification area, the arrangement and the combination are realized through the difference of the positions of the holes, the number of the address positions can be calculated to be 512 according to the arrangement and combination algorithm, so that the number requirement of the conventional electrolytic tanks is completely met, meanwhile, the uniqueness of the address positions is ensured due to the difference of the positions of the holes, the phenomena of error codes and repeated codes cannot occur, and the positioning accuracy is improved.
3. The transmission infrared ray that infrared emission terminal does not stop, the encoder body gets into the code recognizer region in, this meeting of encoder blocks a part infrared ray, and this part signal just can not be received to the infrared receiving terminal so, and the specific shape of encoder body is judged to which regional trompil of automatic judgement to the serial number of discerning the encoder body, the direction that the driving was gone is also discerned simultaneously.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic diagram showing the structure of the encoder assembly according to the present invention.
Fig. 3 is a schematic diagram showing the operation of the code recognizer according to the present invention.
FIG. 4 is a schematic block diagram of the circuit showing the code identifier of the present invention.
Reference numerals: 1. a running track; 2. a traveling crane body; 3. an electrolytic cell; 4. a discharge port; 5. a code identifier; 51. an infrared emitting device; 511. an infrared ray emitting terminal; 52. an infrared ray receiving device; 521. an infrared receiving terminal; 6. an encoder assembly; 61. mounting a bracket; 62. an encoder body; 63. a code identification area; 64. a direction identification area; 65. identifying a hole; 7. a single chip microcomputer; 8. an industrial tablet computer; 9. a power supply circuit; 10. a communication interface circuit; 11. a CPU; 12. a 100KHZ modulator; 13. a drive circuit; 14. a buffer circuit; 15. an oil storage tank; 16. an oil outlet pipe.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, the aluminum profile travelling crane positioning detection device disclosed by the invention comprises travelling crane rails 1 arranged on two sides above a workshop and a travelling crane body 2 movably arranged on the travelling crane rails 1, wherein a plurality of electrolytic tanks 3 which are uniformly arranged and positioned below the travelling crane body 2 are arranged in the workshop, a discharge hole 4 is formed in one side of each electrolytic tank 3, a code recognizer 5 is arranged on one side of the travelling crane body 2, a plurality of encoder assemblies 6 which are positioned right below the code recognizer 5 are uniformly arranged on the travelling crane rails 1 along the length direction of the travelling crane rails, a single chip microcomputer 7 and an industrial tablet personal computer 8 connected with the single chip microcomputer 7 are arranged on the travelling crane body 2, and the single chip microcomputer 7 is connected with the code recognizer.
Referring to fig. 1, the traveling crane body 2 is provided with an automatic oiling mechanism, and the automatic oiling mechanism comprises an oil storage tank 15, a gear pump, an oil inlet pipe and an oil outlet pipe 16. The batch oil tank 15 is fixed on driving body 2, and the gear pump setting is in driving body 2's inside, advances oil pipe and connects batch oil tank 15 and gear pump, goes out oil pipe 16 and installs on the gear pump and be used for oil spout to the driving guide rail, and the gear pump passes through the motor and is connected with singlechip 7.
When inaccurate positioning of the travelling crane body 2 occurs, it may be due to rusting of the surface of the travelling crane guide rail. At the moment, the single chip microcomputer 7 controls the motor to work, the motor-driven gear pump conveys lubricating oil in the oil storage tank 15 to the oil outlet pipe 16, and the lubricating oil is sprayed to the travelling crane guide rail through the oil outlet pipe 16, so that the friction force between the travelling crane guide rail and the travelling crane body 2 is reduced, the positioning precision of the running of the travelling crane body 2 is improved, and the production efficiency is improved.
Referring to fig. 2, the encoder assembly 6 includes a mounting bracket 61 and an encoder body 62 detachably fixed on the mounting bracket 61, a code recognition area 63 is provided at a middle position of the encoder body 62, and direction recognition areas 64 are respectively provided at both sides of the code recognition area 63. The coding identification area 63 can complete data collection in the coder, and the direction identification area 64 can automatically identify whether the traveling crane body 2 comes from the left side or the right side, so that the traveling direction track of the traveling crane body 2 can be conveniently tracked.
Furthermore, two recognition holes 65 are respectively formed in the code recognition area 63 and the direction recognition area 64, the recognition holes 65 in the two direction recognition areas 64 are different in position, and the recognition holes 65 in the code recognition area 63 are distributed at the intersection line positions of three rows, namely, the upper row, the lower row, the left row and the right row.
The address positions of the identification holes 65 in the coding identification area 63 are formed by three rows of holes in the upper row, the lower row and the left row and the right row in the coder identification area, the arrangement and the combination are realized through the difference of the positions of the holes, the number of the address positions can be calculated to be 512 according to the arrangement and combination algorithm, so that the number requirement of the electrolytic cells 3 at present is completely met, meanwhile, the uniqueness of the address positions is ensured due to the difference of the positions of the holes, the phenomena of error codes and repeated codes cannot occur, and the positioning accuracy is improved.
Referring to fig. 2, the diameter of the recognition hole 65 is 30mm, since the track of the traveling crane in the electrolytic cell cannot be guaranteed to be absolutely horizontal, and the wheels of the traveling crane track 1 are much wider than the traveling crane track 1, the traveling crane can move up and down, and left and right during the actual operation process. In order to avoid the influence of external factors on the encoder, the diameter of the opening of the identification area is 30mm, interference factors caused by shaking of the upper position, the lower position, the left position and the right position of the traveling crane cart are completely avoided, and the traveling crane cart is shaken within 5mm under normal conditions.
Referring to fig. 3, the code recognizer 5 includes an infrared emitting device 51 and an infrared receiving device 52, the infrared emitting device 51 is provided with a plurality of infrared emitting terminals 511, the infrared receiving device 52 is provided with a plurality of infrared receiving terminals 521, and the infrared emitting device 51 and the infrared receiving device 52 are respectively provided on both sides of the encoder block 6.
The incessant infrared ray of launching of infrared emission terminal 511, encoder body 62 get into code recognizer 5 regional in, and encoder body 62 can block a part infrared ray, and the infrared receiving terminal just can not receive this part signal so, and the specific shape of encoder body 62 is judged to which regional trompil of automatic judgement to the serial number of identifying encoder body 62, also the direction of driving simultaneously.
Referring to fig. 4, the circuit system of the encoding identifier 5 includes a power supply circuit 9, a communication interface circuit 10 and a CPU11, the power supply circuit 9 is used for supplying power to the whole device, and the communication interface circuit is connected to the CPU11 and is responsible for outputting information that needs to be sent by the CPU 11. The 100KHZ modulator 12 is connected to the CPU11, the drive circuit 13 is connected to the 100KHZ modulator 12, the drive circuit 13 is provided in the infrared ray emitting device 51 for driving infrared ray emission, and the infrared ray receiving device 52 is connected to the CPU11 through the buffer circuit 14.
The CPU11 uses its PWM function to generate a 100KHZ signal with a 50% duty cycle, which is sent to the 100KHZ modulator 12, buffered and sent to the driver circuit 13 to drive the infrared emission, emitting a 100KHZ on-off keyed infrared beam. In the default state, only the synchronous infrared beam driving circuit 13 works, and the driving circuit 13 for actual coding is started after the synchronous signal is detected, so that the design has the function of light interference resistance in the non-detection state. The infrared beam is sensed by the infrared receiving, an electric signal is output to the buffer circuit 14 to be amplified and shaped so as to obtain a real waveform signal, the signal is sent to the CPU11, and 100KHZ signal demodulation is carried out through the software 00K, so that the infrared beam detection is realized.
The circuitry of the code identifier 5 employs a 00K function in the circuit design to modulate the optical transmission, while also using 00K to demodulate the signal in the function of receiving the optical signal. The interference of infrared rays in normal sunlight to the system is avoided, and the working stability of the whole positioning detection device is improved.
The implementation principle of the embodiment is as follows: the position of the electrolytic bath 3 is corresponding to the running track 1 by utilizing the corresponding relation according to the actual spacing distance of the electrolytic bath 3 through the encoder designed in advance, the encoder component 6 is fixed on the corresponding position point through the bracket, and the encoding recognizer 5 is arranged on the running body 2. When the travelling crane body 2 passes through the encoder assembly 6, the code identifier 5 automatically reads out the code in the encoder assembly 6 and the travelling crane running direction, and the code identifier 5 stores the information and uploads the information to the industrial tablet personal computer 8 through the single chip microcomputer 7, so that the travelling crane position is identified.
Code recognizer 5 utilizes the physical characteristic of infrared ray, the infrared ray has longer wavelength, and the interference killing feature to magnetic field is stronger, be fit for electrolysis shop high temperature, the environment of many powders, and infrared ray equipment makes, the construction is very convenient, stability is very high again, thereby can accurate location driving concrete position, thereby judge the aluminium that the driving was taken out from which electrolysis trough 3, rationally keep the material balance of electrolysis trough 3 in process of production, efficiency balance, there is very big economic value.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (8)

1. The utility model provides an aluminium alloy driving location detection device, is in including setting up driving track (1) and the portable setting in workshop top both sides driving body (2) on driving track (1), be provided with being located of a plurality of align to grid in the workshop driving body (2) below electrolysis trough (3), one side of electrolysis trough (3) is provided with discharge gate (4), its characterized in that: one side of driving a vehicle body (2) is provided with code recognizer (5), driving a vehicle track (1) evenly is provided with a plurality of being located along its length direction encoder subassembly (6) under code recognizer (5), be provided with on driving a vehicle body (2) singlechip (7) and with industry panel computer (8) that singlechip (7) are connected, singlechip (7) with code recognizer (5) are connected.
2. An aluminium alloy driving location detection device of claim 1, its characterized in that: encoder subassembly (6) include installing support (61) and can dismantle to be fixed encoder body (62) on installing support (61), the intermediate position of encoder body (62) is provided with code identification area (63), the both sides of code identification area (63) are provided with direction identification area (64) respectively.
3. An aluminium alloy driving location detection device of claim 2, its characterized in that: the code identification area (63) and the direction identification area (64) are respectively provided with two identification holes (65), the positions of the identification holes (65) on the two direction identification areas (64) are different, and the identification holes (65) on the code identification area (63) are distributed at the intersection positions of three rows, namely, an upper row, a lower row, a left row and a right row.
4. An aluminium alloy driving location detection device of claim 3, its characterized in that: the diameter of the identification hole (65) is 30 mm.
5. An aluminium alloy driving location detection device of claim 1, its characterized in that: the code recognizer (5) comprises an infrared emitting device (51) and an infrared receiving device (52), a plurality of infrared emitting terminals (511) are arranged on the infrared emitting device (51), a plurality of infrared receiving terminals (521) are arranged on the infrared receiving device (52), and the infrared emitting device (51) and the infrared receiving device (52) are respectively arranged on two sides of the encoder assembly (6).
6. An aluminium alloy driving location detection device of claim 5, its characterized in that: the circuit system of the code recognizer (5) comprises a power supply circuit (9), a communication interface circuit (10) and a CPU (11), wherein the power supply circuit (9) is used for supplying power to the whole machine, and the communication interface circuit is connected with the CPU (11) and is used for outputting information required to be sent by the CPU (11);
CPU (11) is connected with 100KHZ modulator (12), 100KHZ modulator (12) is connected with drive circuit (13), drive circuit (13) set up be used for driving the infrared emission in infrared emitter (51), infrared receiving arrangement (52) pass through buffer circuit (14) with CPU (11) are connected.
7. An aluminium alloy driving location detection device of claim 6, its characterized in that: the circuit system of the code identifier (5) adopts a 00K function in circuit design to modulate light emission, and simultaneously demodulates signals by using the 00K function in the function of receiving light signals.
8. An aluminium alloy driving location detection device of claim 1, its characterized in that: the travelling crane is characterized in that an automatic oiling mechanism is arranged on the travelling crane body (2), and comprises an oil storage tank (15), a gear pump, an oil inlet pipe and an oil outlet pipe (16);
oil storage tank (15) are fixed on driving vehicle body (2), the gear pump sets up the inside of driving vehicle body (2), advance oil pipe and connect oil storage tank (15) with the gear pump, it installs to go out oil pipe (16) be used for the oil spout extremely on the gear pump on the driving guide rail, the gear pump pass through the motor with singlechip (7) are connected.
CN202110307826.2A 2021-03-23 2021-03-23 Aluminum profile traveling crane positioning detection device Pending CN113074716A (en)

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CN202110307826.2A CN113074716A (en) 2021-03-23 2021-03-23 Aluminum profile traveling crane positioning detection device

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CN202110307826.2A CN113074716A (en) 2021-03-23 2021-03-23 Aluminum profile traveling crane positioning detection device

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