CN113073400A - Carding machine with collecting device - Google Patents

Carding machine with collecting device Download PDF

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Publication number
CN113073400A
CN113073400A CN202110312814.9A CN202110312814A CN113073400A CN 113073400 A CN113073400 A CN 113073400A CN 202110312814 A CN202110312814 A CN 202110312814A CN 113073400 A CN113073400 A CN 113073400A
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CN
China
Prior art keywords
gear
cotton
carding machine
collecting device
movable
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Withdrawn
Application number
CN202110312814.9A
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Chinese (zh)
Inventor
刘大华
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Taizhou Hongcai Technology Co ltd
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Taizhou Hongcai Technology Co ltd
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Priority to CN202110312814.9A priority Critical patent/CN113073400A/en
Publication of CN113073400A publication Critical patent/CN113073400A/en
Withdrawn legal-status Critical Current

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/18Workers; Strippers; Doffers
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/14Constructional features of carding elements, e.g. for facilitating attachment of card clothing
    • D01G15/20Feed rollers; Takers-in
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/26Arrangements or disposition of carding elements

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to a carding machine with a collecting device, which comprises a carding machine and the collecting device, wherein the carding machine is provided with a blanking system, a separating system, a crushing system and a carding system, the blanking system, the separating system, the crushing system and the carding system are sequentially connected, the collecting device comprises a cart body, a movable thorn roller, a movable rod, a movable shaft, a third chain, a seventh gear, a universal wheel and a hand push rod, the gear is connected above the cart body, the chain is sleeved on the gear and is connected with the movable shaft above the gear, the movable shaft is also connected with one end of the movable rod, the other end of the movable rod is connected with the movable thorn roller, the universal wheel is arranged below the cart body, the hand push rod is arranged behind the cart body, the invention has the advantages that through the optimized design of the carding machine and the addition of the collecting device, the problems that impurity separation is not thorough, the material is damaged at a low speed and a collecting device is not available are solved.

Description

Carding machine with collecting device
Technical Field
The invention relates to the field of textile production, and particularly provides a carding machine with a collecting device.
Background
Cotton is one of the most important crops in the world, and has large yield, low production cost and lower price of cotton products. The cotton fiber can be made into fabrics with various specifications from light transparent voile to thick canvas and thick velveteen, and is suitable for making various clothes, furniture cloth and industrial cloth. Cotton fabric is fast and wear resistant, can be washed and ironed at high temperature, and cotton fabric is comfortable to wear due to rapid moisture absorption and removal. If good heat retention is required, the surface of the fabric can be napped through napping finishing. Through other finishing procedures, the cotton fabric can be prevented from fouling, water and mildew; the crease resistance of the fabric is improved, so that the cotton fabric is less ironed and even does not need to be ironed; the shrinkage of the fabric during washing is reduced, so that the shrinkage rate is not more than 1%. The cotton can be made into fabrics of various specifications. Cotton fabrics are fast, abrasion resistant, washable and ironed at high temperatures. The cotton cloth absorbs moisture and removes moisture quickly to make the wearing comfortable. The main and auxiliary products of cotton have higher utilization value, just as the former says that the whole body of cotton is treasure. It is not only the most important fiber crop, but also the important oil crop, and the grain crop containing high protein, and also the textile, fine chemical material and important strategic material. Therefore, the cotton needs to be increased in yield, comprehensively utilized and increased in yield, so as to increase the income of cotton farmers and meet the various needs of national economic development. Another personal use is a cosmetic product for skin care and anti-wrinkle.
The cotton is widely applied in life, so that the demand for the cotton is high, the duration of the cotton industry is determined by obtaining pure cotton, cotton carding plays a vital role in the production process of the cotton, and a large space is provided for optimizing and improving the cotton carding process.
Disclosure of Invention
The invention aims to provide a carding machine with a collecting device, which can solve the problems of incomplete impurity separation, low speed, damaged material and no collecting device.
In order to achieve the purpose, the invention provides the following technical scheme:
a carding machine with a collecting device comprises a carding machine and the collecting device, wherein the carding machine comprises a blanking system, a separating system, a crushing system and a carding system, and the blanking system, the separating system, the crushing system and the carding system are sequentially connected;
the collecting device comprises a cart body, a movable thorn roller, a movable rod, a movable shaft, a third chain, a seventh gear, universal wheels and a hand push rod, wherein the seventh gear is connected above the cart body, the third chain is sleeved on the seventh gear and is connected with the upper part of the seventh gear, the movable shaft is further connected with one end of the movable rod, the other end of the movable rod is connected with the movable thorn roller, the universal wheels are arranged below the cart body, and the hand push rod is arranged at the rear part of the cart body.
The blanking system comprises a cotton feeding hopper, a cotton feeding pipe and a motor, the cotton feeding hopper is of an inverted cone structure and is connected with the cotton feeding pipe, the cotton feeding pipe is of an L-shaped structure, the motor is arranged at the corner of a pipe body of the cotton feeding pipe, fan blades are arranged on a shaft of the motor, and the motor rotates at a high speed to drive the fan blades to rotate to blow cotton to the separation system.
In the carding machine with the collecting device, the separating system consists of six licker-in rollers, namely, an upper licker-in roller and a lower licker-in roller, the licker-in rollers further comprise licker-in roller bodies, cotton stripping spines and a transmission system, and the cotton stripping spines are formed by uniformly arranging a plurality of metals on the surfaces of the licker-in roller bodies in a conical shape;
the transmission system also comprises a first gear, a first chain, a first gear shaft, a second gear, a third gear, a first driving shaft, a fourth gear, a second chain, a fifth gear, a sixth gear, a second driving gear and a second driving shaft, wherein the first gear shaft is arranged in the middle of the first gear, the second gear and the third gear are respectively arranged on the three licker-in rollers at the upper part, the first chain is sleeved on the first gear, the second gear, the third gear and the first driving gear to be in transmission connection, the first driving shaft is arranged in the middle of the first driving gear, the fourth gear, the fifth gear and the sixth gear are respectively arranged on the three licker-in rollers at the lower part, the second chain is sleeved on the fourth gear, the fifth gear, the sixth gear and the second driving gear to be in transmission connection, the second driving shaft is arranged in the middle of the second driving gear;
first drive shaft and second drive shaft all are equipped with the motor, and the three licker-in above drives under the clockwise rotation of motor first drive shaft, first drive shaft drives first drive gear, first drive gear drives first chain clockwise, first chain drives from right to left third gear, second gear and first gear revolve, and below three licker-in drives under motor anticlockwise rotation the second drive shaft, the second drive shaft drives second drive gear, second drive gear drives second chain anticlockwise, the second chain drives from right to left the sixth gear, the fifth gear and the fourth gear revolve, realize the preliminary separation of cotton and impurity through upper and lower licker-in mutual extrusion.
The aforesaid carding machine that possesses collection device, the system of pulverizing includes spiral riser, hob and base, spiral riser connection sets up in its below the hob, the base set up in the below of hob, spiral riser still includes vertical worm, calliper, horizontal worm, driving motor and grinds the pressure head, vertical worm with horizontal worm is horizontal vertical crossing structure, by crossing the department calliper is fixed horizontal worm's right side is provided with driving motor vertical worm's below is passed through the hob is connected grind the pressure head, driving motor is equipped with the relay and has added positive and negative circuit, driving motor will drive after starting horizontal worm rotates, horizontal worm still is provided with the screw thread, the screw thread rotation can drive calliper inside turbine rotates, the turbine still includes turbine hole and turbine tooth, the screw thread drives the turbine through the turbine tooth and rotates, and the turbine can be given transverse rotation's power conduction vertical worm that sets up in the turbine hole, vertical worm can drive hob and connection the pressure head carries out oscilaltion motion, and sponge and impurity through the base top are rolled by the situation of the same direction, and impurity is smashed and is carried out the secondary separation.
The aforesaid carding machine that possesses collection device, carding system includes removable cover, doctor mao, doffer's cover plate, little doffer, movable wheel and the roller of shelling the cotton, removable cover is located doctor mao's top, its with there is three between the doctor the movable wheel equidistance distributes, little doffer is located doctor of telling left side, and its below is provided with and encircles little doffer and doctor's cover plate half of doctor mao, it constitutes and is located doctor of telling by two cylinders of the area thorn that tightly leans on to shell the cotton roller.
The above-mentioned carding machine that possesses collection device, the upper left side of carding machine organism still is provided with the alarm, the alarm is audible-visual annunciator.
In the carding machine with the collecting device, the control cabinet is further arranged at the lower right corner of the carding machine body and comprises a power module, a CPU module, an alarm module and a communication module, and the power module, the alarm module and the communication module are all connected with the CPU module;
the power supply module supplies power to the carding machine, and comprises a circuit control protection part which is composed of a plurality of relays, leads, fuses and wiring terminal rows;
the CPU module is a core component of the control cabinet and comprises an arithmetic logic component, a register component and a control component;
the arithmetic logic unit may perform fixed-point or floating-point arithmetic operations, shift operations, and logic operations;
the register unit comprises a general register, a special register and a control register;
the general register can be divided into fixed point number and floating point number;
the control component has two structures: one is a microprogram control mode taking micro storage as a core, and the other is a control mode taking a logic hard-wired structure as a main part;
the alarm module is also connected with the alarm, receives a fault through the power supply module and transmits the fault to the CPU module, the CPU module sends a fault signal to the alarm module in an electric signal mode, and the alarm starts the alarm to give an alarm;
the communication module is provided with a signal receiving part and a signal sending part.
The cotton carding machine with the collecting device is characterized in that the movable barbed rollers are of a detachable structure, and the radius of cotton collected by the cotton on the movable barbed rollers reaches the length of the movable rods, so that the movable barbed rollers need to be detached and replaced.
In the above carding machine with the collecting device, the movable bar, the gear and the chain are provided with two sets.
In the carding machine with the collecting device, the universal wheels are respectively composed of the front universal wheel and the rear universal wheel, and the front two universal wheels adopt lockable structures.
Compared with the prior art, the cotton carding machine is optimally designed in the way that the licker-in is adopted, the licker-in at the upper part rotates clockwise, the licker-in at the lower part rotates anticlockwise, cotton is well rolled into the licker-in to be separated, the cotton is prevented from blocking a cotton inlet pipe or blocking fan blades on a motor shaft due to excessive accumulation, the design of two motors and two chains is adopted for each licker-in, the cost can be saved, the licker-in at the upper part or the lower part can be uniformly maintained at the same speed, the cotton is prevented from being clamped between the licker-in and the licker-in due to different stability of the motors, the design that the licker-in is uniformly arranged and the licker-in is shared by the upper licker-in and the lower licker-in, the optimal state of separation of.
Still adopt spiral elevator to carry out shredding to the impurity of cotton, spiral elevator fine solution the speed problem that rolls, it is higher than traditional hydraulic system rolls efficiency, traditional hydraulic system is because of hydraulic oil flow takes time, so very slow during the lift, but it can provide very big pressure, and spiral elevator is just opposite then, fast, pressure is also not big, on the one hand, the cotton is soft material, the separation of impurity does not need too big pressure, on the other hand, the effective component of cotton can effectively be protected to pressure is moderate, can not destroy its material.
Still add collection device in addition, adopt the activity thorn cylinder to come the winding of cotton, realize the effect of collecting, the going on of the subsequent handling of being convenient for, collection device adds in addition and establishes the universal wheel and can promote collection device wantonly and remove, and cotton can push away to the assigned position and unload just fine solution after the collection.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic view of a carding machine with a collecting device;
FIG. 2 is a detailed view of a licker-in of a carding machine structure with a collecting device;
FIG. 3 is a detailed view of a spiral elevator of a carding machine structure with a collecting device;
FIG. 4 is a detailed view of a spiral elevator turbine of a carding machine structure with a collecting device;
FIG. 5 is a schematic front view of a collecting device of a carding machine with a collecting device;
FIG. 6 is a side view of a collecting device of a carding machine with a collecting device;
FIG. 7 is a schematic view of a carding machine control cabinet with a collecting device;
FIG. 8 is a schematic diagram of a partial overvoltage protection circuit of a power module of a carding machine control cabinet with a collecting device.
Description of reference numerals:
the cotton picker comprises a machine body 1, a cotton throwing hopper 2, a cotton inlet pipe 3, a motor 4, a control cabinet 5, a licker-in 6, a spiral lifter 7, a spiral rod 8, a base 9, a movable cover plate 10, a doffer 11, a doffer cover plate 12, a doffer 13, a movable wheel 14, a cotton stripping roller 15, an alarm 16, a trolley body 30, a movable barbed drum 31, a movable rod 32, a movable shaft 33, a third chain 34, a seventh gear 35, a universal wheel 36, a hand push rod 37, a licker drum body 601, a cotton stripping thorn 602, a first gear 603, a first chain 604, a first gear shaft 605, a second gear 606, a third gear 607, a first driving shaft 608, a first driving gear 609, a fourth gear 610, a second chain 611, a fifth gear 612, a sixth gear 613, a second driving gear 614, a second driving shaft 615, a cover 701, a vertical worm 702, a caliper 703, a horizontal 704, a driving motor 705, a rolling head 706, a turbine hole 801, a turbine hole 706 and a rolling head, Turbine 802, turbine teeth 803, threads 804;
Detailed Description
In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, and it is to be understood that the described embodiments are only a part of the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
The embodiment provides a carding machine with a collecting device, which comprises a carding machine and the collecting device, wherein the carding machine comprises a blanking system, a separating system, a crushing system and a carding system, and the blanking system, the separating system, the crushing system and the carding system are sequentially connected;
collection device includes shallow automobile body 30, activity thorn cylinder 31, movable rod 32, loose axle 33, chain 34, gear 35, universal wheel 36 and handspike 37, the top of shallow automobile body 30 is connected gear 35, chain 34 overlaps just connect its top on the gear 35 the loose axle 33, loose axle 33 still connects the one end of movable rod 32, the activity thorn cylinder 31 of telling is connected to the other end of movable rod 32, universal wheel 36 set up in the below of shallow automobile body 30, handspike 37 set up in the rear of shallow automobile body 30.
The unloading system is including throwing cotton fill 2, advancing cotton pipe 3 and motor 4, throw cotton fill 2 and be the back taper structure, its connection advance cotton pipe 3, it is "L" type structure to advance cotton pipe 3, be provided with at its body corner motor 4, the epaxial fan blade that is provided with of motor 4, through motor 4 high-speed rotation drive fan blade rotate blow the cotton extremely separation system to cotton fibre has effectively been prevented from throwing the phenomenon that cotton fill 2 flew out.
The separation system consists of six licker-in rollers 6 which are respectively arranged at the upper part and the lower part, the licker-in rollers 6 also comprise licker-in roller cylinders 601, cotton stripping spines 602 and a transmission system, and the cotton stripping spines 602 are uniformly arranged on the surfaces of the licker-in roller cylinders 601 in a conical shape by a plurality of metals;
the transmission system further comprises a first gear 603, a first chain 604, a first gear shaft 605, a second gear 606, a third gear 607, a first driving gear 609, a first driving shaft 608, a fourth gear 610, a second chain 611, a fifth gear 612, a sixth gear 613, a second driving gear 614 and a second driving shaft 615, wherein the first gear shaft 605 is arranged in the middle of the first gear 603, the second gear 606 and the third gear 607 are respectively arranged on the three licker-in rollers 6 at the upper part, the first chain 604 is sleeved on the first gear 603, the second gear 606, the third gear 607 and the first driving gear 609 for transmission connection, the first driving gear 609 is provided with the first driving shaft 608 in the middle, the fourth gear 610, the fifth gear 612 and the sixth gear 613 are respectively arranged on the three licker-in the lower part, and the second chain 611 is sleeved on the fourth gear 610, the fifth gear 612 and the sixth gear 613 are respectively arranged on the three licker, The fifth gear 612, the sixth gear 613 and a second driving gear 614 are in transmission connection, and the second driving shaft 615 is arranged in the middle of the second driving gear 614;
the first driving shaft 608 and the second driving shaft 615 are provided with motors, the upper three spike rollers 6 drive the first driving shaft 608 by clockwise rotation of the motors, the first driving shaft drives the first driving gear 609, the first driving gear 609 drives the first chain 604 to move clockwise, the first chain 604 drives the third gear 607, the second gear 606 and the first gear 603 from right to left, while the lower three spike rollers 6 drive the second driving shaft 615 by counterclockwise rotation of the motors, the second driving shaft 615 drives the second driving gear 614, the second driving gear 614 drives the second chain 611 to move counterclockwise, the second chain 611 drives the sixth gear 613, the fifth gear 612 and the fourth gear 610 from right to left, and the upper spike roller 6 rotates clockwise, the licker-in of below counter-clockwise turning, this is drawn into the cotton and separates into very much, prevented that cotton blocking from advancing cotton pipe 3 or blocking the epaxial fan blade of motor 4 because of piling up too much, 6 licker-in 6 adopt the design of two motors and two chains, can practice thrift the cost more, and can make top or licker-in 6 of below can be even keep at same speed, can not be different because of the stability of motor, lead to the card cotton between licker-in 6 and licker-in 6, licker-in 6 has a plurality of align to grid and the design of 6 licker-in 6 altogether from top to bottom can reach the optimum at the separation of cotton impurity, through the preliminary separation of upper and lower licker-in 6 mutual extrusions realization cotton and impurity.
The grinding system comprises a spiral lifter 7, a spiral rod 8 and a base 9, wherein the spiral lifter 7 is connected with the spiral rod 8 arranged below the spiral lifter 7, the base 9 is arranged below the spiral rod 8, the spiral lifter 7 further comprises a vertical worm 702, a caliper 703, a horizontal worm 704, a driving motor 705 and a grinding head 706, the vertical worm 702 and the horizontal worm 704 are in a horizontal-vertical intersection structure, the caliper 703 is used for fixing the intersection position, the driving motor 705 is arranged on the right side of the horizontal worm 704, the grinding head 706 is connected below the vertical worm 702 through the spiral rod 8, the driving motor 705 is provided with a relay and is added with a forward and reverse circuit, the driving motor 705 drives the horizontal worm 704 to rotate after being started, the horizontal worm 704 is further provided with a thread 804, and the thread 804 rotates to drive a turbine 802 inside the caliper 703 to rotate, the worm wheel 802 further comprises a worm wheel hole 801 and worm wheel teeth 803, the worm wheel 802 is driven by the threads 802 to rotate through the worm wheel teeth 803, the worm wheel 802 can transmit a transverse rotating force to the vertical worm 702 arranged in the worm wheel hole 801, the vertical worm 702 can drive the screw rod 8 and the connected rolling head 706 to move up and down, sponge and impurities above the base 9 are rolled along the same trend, and the impurities are crushed to be separated for the second time; the spiral lifter 7 well solves the problem of rolling speed, and is higher in rolling efficiency than a traditional hydraulic system, the traditional hydraulic system needs time for hydraulic oil to flow, so that the traditional hydraulic system is very slow in the lifting period, but can provide large pressure, the spiral lifter 7 is just opposite, the speed is high, the pressure is not large, on one hand, cotton is soft, the separation of impurities does not need too large pressure, on the other hand, the pressure is moderate, so that the effective components of the cotton can be effectively protected, the material of the cotton cannot be damaged, and the selection of the spiral lifter 7 for rolling is a good optimization design;
the spiral lifter 7 further comprises a cover body 701, wherein the cover body 701 is used for protecting the spiral lifter 7, and the phenomenon that the driving motor 705 cannot rotate due to the fact that cotton wool of cotton blocks the joint of the caliper 703 is avoided.
Carding system includes removable cover 10, doctor 11, doffer cover plate 12, doffer 13, movable wheel 14 and strips cotton roller 15, removable cover 10 is located doctor's top, its with there is three between the doctor 11 movable wheel 14 equidistance distributes, doffer 13 is located doctor 11's left side of telling, and its below is provided with encircles doffer 13 and doctor cover plate 12 of doctor 11 2, strip cotton roller 15 by two cylinders of taking the thorn that tightly lean on constitute and be located doctor 13's top of telling.
An alarm 16 is further arranged on the upper left side of the carding machine body 1, and the alarm 16 is an audible and visual alarm.
A control cabinet 5 is further arranged at the lower right corner of the carding machine body 1, the control cabinet 5 comprises a power supply module, a CPU module, an alarm module and a communication module, and the power supply module, the alarm module and the communication module are all connected with the CPU module;
the power supply module supplies power to the carding machine, and comprises a circuit control protection part which is composed of a plurality of relays, leads, fuses and wiring terminal rows;
the CPU module is the core part in the master control room, also called as a central processing unit, and the CPU is an ultra-large scale integrated circuit. The CPU mainly comprises an arithmetic logic unit, a register unit and a control unit. The arithmetic logic unit can execute fixed-point or floating-point arithmetic operation, shift operation and logic operation, and can also execute address operation and conversion, and is an execution unit of CPU, and is a core component of all central processing units, and is an arithmetic logic unit formed from AND gate and OR gate, and its main function is to make binary arithmetic operation, such as addition-subtraction multiplication. The register unit includes general purpose registers, special purpose registers, and control registers. The general register can be divided into fixed point number and floating point number, which are used to store register operand temporarily stored in the instruction execution process and intermediate operation result. A register is a very important type of memory cell in an integrated circuit, and is usually composed of flip-flops. The control unit of the CPU is mainly responsible for decoding the instructions and issuing control signals for the various operations to be performed to complete each instruction. The control part has two structures: one is a microprogram control mode with micro memory as core; one is a control scheme based on a logical hardwired structure. The micro-storage holds microcode, each microcode corresponds to a most basic micro-operation, also called micro-instruction; each instruction is composed of a different sequence of microcode that makes up the microprogram. After the CPU decodes the instruction, it sends out a control signal with a certain time sequence, and executes several micro-operations determined by these micro-codes according to the sequence of the given sequence and with the micro-period as the beat, thus completing the execution of a certain instruction. Simple instructions consist of 3 to 5 micro-operations, while complex instructions consist of tens or even hundreds of micro-operations.
The alarm module is also connected with the alarm, receives a fault through the power supply module and transmits the fault to the CPU module, the CPU module sends a fault signal to the alarm module in an electric signal mode, and the alarm starts the alarm to give an alarm;
the communication module is provided with a signal receiving part and a signal sending part.
The movable pricker roller 31 is detachable, and the radius of the cotton collected on the movable pricker roller 31 reaches the length of the movable rod 32, so that the movable pricker roller 31 needs to be detached and replaced with a new one.
There are two sets of the movable rod 32, the gear 35 and the chain 34.
The universal wheels 36 are respectively composed of a front wheel and a rear wheel, and the front two wheels adopt lockable structures; more preferably, a power system, namely front wheel drive or rear wheel drive, can be added to the universal wheel.
The embodiment also provides a working process of the carding machine with the collecting device, which comprises the following steps:
when cotton is fed into the cotton feeding hopper 2 and passes through the cotton feeding pipe 3, the cotton is blown to the licker-in 6 by a high-speed fan driven by a motor 4, impurities of the cotton can be primarily separated by the rotation of the licker-in 6, the cotton and the impurities enter the upper part of the base 9 along the trend, then the spiral lifter 7 drives the spiral rod 8 to move up and down, the impurities of the cotton can be crushed, the cotton enters the doffer 11 along the trend and enters the doffer cover plate 12 to the doffer 13, the movable cover plate 10 above the doffer 11 prevents the cotton from falling off, the rotation of the doffer 11 can drive the movable wheel 14 to rotate together, the rotation of the doffer 13 is further carded by the cotton stripping hoop 15, finally the cotton is discharged from the left side of the machine body 1, at the moment, the collecting device only needs to be placed at the outlet, the movable licker roller 31 rotates slowly with the cotton, the cotton is wound on the movable licker roller 31 until the stacking radius of the cotton reaches the length of the, the chain 34 is driven to move by the forward rotation of the gear 35, the movable shaft 33 rotates to drive the movable rod 32 to lift upwards, the front wheel locking state of the universal wheel 36 is released, the trolley body 30 is pushed to a goods unloading area through the hand push rod 37, the chain 34 is driven to move by the reverse rotation of the gear 35, the movable shaft 33 rotates to drive the movable rod 32 to put down downwards, then the cotton and the movable thorn roller 31 are unloaded together, a new movable thorn roller 31 is replaced, and the collecting device can be put into operation again.
The embodiment also provides a partial overvoltage protection circuit of a control cabinet power module of the carding machine with the collecting device, which comprises an input voltage IN-VCC; outputting a voltage OUT-VCC; voltage-stabilizing tubes D1, D2; fuses F1, F2; resistors R1, R2, R3, R4 and R5; capacitances C1, C2; a transistor Q2; a MOS transistor Q1; a ground terminal GND; a light emitting diode D3; the transistor is characterized IN that the transistor is connected with a negative electrode of a D2, a negative electrode of an F1, a first end of a C2, a first end of an R3 and an emitter of a Q2 by an IN-VCC, a positive electrode of the D2 is connected with a first end of an F2, a second end of the F2 is connected with a first end of the R2, a collector of the Q2 is connected with a negative electrode of the D2, the negative electrode of the D2 is connected with a first end of the R2, a second end of the R2 is connected with a source of the Q2, GND, a first end of the C2 and a second end of the R2, a collector of the Q2 is connected with a positive electrode of the D2, a negative electrode of the D2 is connected with a source of the Q2, a GND, a first end of the C2 and a first end of the R2 by a grid of the Q2, when an IN-VCC input voltage is less than an OUT-VCC voltage stabilizing value of the D2 and the Q2 is added with a MOS transistor, and a Q, the light emitting diode D3 did not emit light; when the output voltage of the OUT-VCC is less than or equal to the input voltage and does not exceed the output voltage plus the voltage stabilization value of the voltage stabilization of the D2 voltage-stabilizing tube, the triode Q1 is IN a conducting state, the input voltage IN-VCC passes through the fuse F1, the resistor R1 and the triode Q1 to the ground end GND, the current voltage passes through the fuse F1, so that the fuse F1 is damaged, the voltage-stabilizing tube D2 is IN a conducting state due to the damage of the fuse F1, the input voltage IN-VCC passes through the voltage-stabilizing tube D2 and the fuse F2 to the output voltage OUT-VCC, the voltage-stabilizing tube D2 plays a role IN voltage reduction, the working voltage of the rear-stage load of the output voltage OUT-VCC is not exceeded, and the effect of primary protection; meanwhile, the voltage at the two ends of the fuse F1 is the voltage-stabilizing value of a voltage-stabilizing tube D2, the resistors R3 and R4 have the voltage-dividing function, so that the triode Q2 is in a conducting state, the light-emitting diode D3 is conducted to emit light in a same manner, and a signal is sent to the CPU module, and the CPU module prompts a fault alarm through the alarm 16 connected with the alarm module; when the input voltage IN-VCC is greater than the output voltage OUT-VCC plus the voltage stabilizing value of the voltage stabilizing tube D2, the MOS tube Q1 is IN a conducting state, the input voltage IN-VCC passes through the voltage stabilizing tube D2, the fuse F2, the resistor R1 and the MOS tube Q1 to the ground terminal GND, the current IN the current voltage range passes through the fuse F2 to fuse the fuse F2, the input voltage IN-VCC is disconnected, the secondary overvoltage protection effect is realized, the light emitting diode D3 is conducted to emit light again, then the signal is sent to the CPU module, and the CPU module prompts a fault alarm through the alarm 16 connected with the alarm module.
Although several embodiments and examples of the present invention have been described for those skilled in the art, these embodiments and examples are presented as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in other various ways, and various omissions, substitutions, and changes can be made without departing from the spirit of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalent scope thereof.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. A carding machine with a collecting device is characterized in that: the cotton carding machine comprises a cotton carding machine and a collecting device, wherein the cotton carding machine comprises a blanking system, a separating system, a crushing system and a carding system, and the blanking system, the separating system, the crushing system and the carding system are sequentially connected;
the collecting device comprises a cart body, a movable thorn roller, a movable rod, a movable shaft, a third chain, a seventh gear, universal wheels and a hand push rod, wherein the seventh gear is connected above the cart body, the third chain is sleeved on the seventh gear and is connected with the upper part of the seventh gear, the movable shaft is further connected with one end of the movable rod, the other end of the movable rod is connected with the movable thorn roller, the universal wheels are arranged below the cart body, and the hand push rod is arranged at the rear part of the cart body.
2. The carding machine with a collecting device according to claim 1, wherein: the cotton feeding system comprises a cotton feeding hopper, a cotton feeding pipe and a motor, wherein the cotton feeding hopper is of an inverted cone structure and is connected with the cotton feeding pipe, the cotton feeding pipe is of an L-shaped structure, the motor is arranged at the corner of a pipe body of the cotton feeding pipe, fan blades are arranged on a shaft of the motor, and the fan blades are driven to rotate by the high-speed rotation of the motor to blow cotton to the separation system.
3. The carding machine with a collecting device according to claim 1, wherein: the separation system consists of six licker-in rollers, namely an upper licker-in roller and a lower licker-in roller, the licker-in rollers further comprise licker-in roller bodies, cotton stripping spines and a transmission system, and the cotton stripping spines are formed by uniformly arranging a plurality of metals on the surfaces of the licker-in roller bodies in a conical shape;
the transmission system also comprises a first gear, a first chain, a first gear shaft, a second gear, a third gear, a first driving shaft, a fourth gear, a second chain, a fifth gear, a sixth gear, a second driving gear and a second driving shaft, wherein the first gear shaft is arranged in the middle of the first gear, the second gear and the third gear are respectively arranged on the three licker-in rollers at the upper part, the first chain is sleeved on the first gear, the second gear, the third gear and the first driving gear to be in transmission connection, the first driving shaft is arranged in the middle of the first driving gear, the fourth gear, the fifth gear and the sixth gear are respectively arranged on the three licker-in rollers at the lower part, the second chain is sleeved on the fourth gear, the fifth gear, the sixth gear and the second driving gear to be in transmission connection, the second driving shaft is arranged in the middle of the second driving gear;
first drive shaft and second drive shaft all are equipped with the motor, and the three licker-in above drives under the clockwise rotation of motor first drive shaft, first drive shaft drives first drive gear, first drive gear drives first chain clockwise, first chain drives from right to left third gear, second gear and first gear revolve, and below three licker-in drives under motor anticlockwise rotation the second drive shaft, the second drive shaft drives second drive gear, second drive gear drives second chain anticlockwise, the second chain drives from right to left the sixth gear, the fifth gear and the fourth gear revolve, realize the preliminary separation of cotton and impurity through upper and lower licker-in mutual extrusion.
4. The carding machine with a collecting device according to claim 1, wherein: the grinding system comprises a spiral lifter, a spiral rod and a base, wherein the spiral lifter is connected with the spiral rod arranged below the spiral lifter, the base is arranged below the spiral rod, the spiral lifter further comprises a vertical worm, a caliper, a horizontal worm, a driving motor and a grinding head, the vertical worm and the horizontal worm are in a horizontal-vertical intersection structure, the caliper is fixed at the intersection, the right side of the horizontal worm is provided with the driving motor, the lower part of the vertical worm is connected with the grinding head through the spiral rod, the driving motor is provided with a relay and adds a positive and negative rotation circuit, the driving motor drives the horizontal worm to rotate after being started, the horizontal worm is further provided with threads, the threads can drive the turbine inside the caliper to rotate, and the turbine further comprises a turbine hole and turbine teeth, the screw thread drives the turbine through the turbine tooth and rotates, and the turbine can be given horizontal pivoted power conduction the downthehole vertical worm that sets up of turbine, vertical worm can drive hob and connection the pressure head carries out oscilaltion and moves, and sponge and impurity through the base top are rolled by the situation, and impurity is smashed and is carried out the secondary separation.
5. The carding machine with a collecting device according to claim 1, wherein: carding system includes removable cover, doctor-mao, doffer's cover plate, little doffer, movable wheel and strips cotton roller, removable cover is located doctor-mao's top, its with there is three between the doctor-mao the movable wheel equidistance distributes, little doffer is located doctor-mao's left side of telling, and its below is provided with encircles little doffer and doctor-mao's cover plate half, it constitutes and is located doctor-mao's top by two cylinders of the area thorn that tightly leans on to strip cotton roller.
6. The carding machine with a collecting device according to claim 1, wherein: an alarm is further arranged on the upper left side of the carding machine body and is an audible and visual alarm.
7. The carding machine with a collecting device according to claim 1, wherein: the lower right corner of the carding machine body is also provided with a control cabinet, the control cabinet comprises a power supply module, a CPU module, an alarm module and a communication module, and the power supply module, the alarm module and the communication module are all connected with the CPU module;
the power supply module supplies power to the carding machine, and comprises a circuit control protection part which is composed of a plurality of relays, leads, fuses and wiring terminal rows;
the CPU module is a core component of the control cabinet and comprises an arithmetic logic component, a register component and a control component;
the arithmetic logic unit may perform fixed-point or floating-point arithmetic operations, shift operations, and logic operations;
the register unit comprises a general register, a special register and a control register;
the general register can be divided into fixed point number and floating point number;
the control component has two structures: one is a microprogram control mode taking micro storage as a core, and the other is a control mode taking a logic hard-wired structure as a main part;
the alarm module is also connected with the alarm, receives a fault through the power supply module and transmits the fault to the CPU module, the CPU module sends a fault signal to the alarm module in an electric signal mode, and the alarm starts the alarm to give an alarm;
the communication module is provided with a signal receiving part and a signal sending part.
8. The carding machine with a collecting device according to claim 1, wherein: the movable pricker drum is of a detachable structure, and the radius of cotton collected by the cotton on the movable pricker drum reaches the length of the movable rod, so that the movable pricker drum needs to be detached and replaced.
9. The carding machine with a collecting device according to claim 1, wherein: the movable rod, the gear and the chain are provided with two groups.
10. The carding machine with a collecting device according to claim 1, wherein: the universal wheel is respectively two front and back constitutions, and two front wheels adopt lockable structure.
CN202110312814.9A 2021-03-24 2021-03-24 Carding machine with collecting device Withdrawn CN113073400A (en)

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CN202110312814.9A CN113073400A (en) 2021-03-24 2021-03-24 Carding machine with collecting device

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CN202110312814.9A CN113073400A (en) 2021-03-24 2021-03-24 Carding machine with collecting device

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR8701160A (en) * 1986-03-14 1988-01-12 Truetzschler Gmbh & Co Kg DEVICE IN A CARD OR SIMILAR FOR THE UNIFORMIZATION OF THE FIBER BELT OR VEU
CN201787023U (en) * 2010-09-25 2011-04-06 罗时源 Helical riser
CN205084278U (en) * 2015-11-07 2016-03-16 任海亮 Cart based fire hose collector
CN206750906U (en) * 2017-04-13 2017-12-15 浙江恒石纤维基业有限公司 A kind of Pneumatic lever type for compound needled mat machine pushes away winding apparatus
CN207889728U (en) * 2018-01-19 2018-09-21 王保申 A kind of winding cart
CN208517598U (en) * 2018-05-11 2019-02-19 安徽天羽纺织品有限公司 A kind of environment-friendly type textile apparatus
CN210420280U (en) * 2019-03-18 2020-04-28 吴江市先达纺织有限公司 Comb guide device for carding machine
CN111177063A (en) * 2019-12-30 2020-05-19 重庆特斯联智慧科技股份有限公司 Medical internet of things big data computing terminal

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BR8701160A (en) * 1986-03-14 1988-01-12 Truetzschler Gmbh & Co Kg DEVICE IN A CARD OR SIMILAR FOR THE UNIFORMIZATION OF THE FIBER BELT OR VEU
CN201787023U (en) * 2010-09-25 2011-04-06 罗时源 Helical riser
CN205084278U (en) * 2015-11-07 2016-03-16 任海亮 Cart based fire hose collector
CN206750906U (en) * 2017-04-13 2017-12-15 浙江恒石纤维基业有限公司 A kind of Pneumatic lever type for compound needled mat machine pushes away winding apparatus
CN207889728U (en) * 2018-01-19 2018-09-21 王保申 A kind of winding cart
CN208517598U (en) * 2018-05-11 2019-02-19 安徽天羽纺织品有限公司 A kind of environment-friendly type textile apparatus
CN210420280U (en) * 2019-03-18 2020-04-28 吴江市先达纺织有限公司 Comb guide device for carding machine
CN111177063A (en) * 2019-12-30 2020-05-19 重庆特斯联智慧科技股份有限公司 Medical internet of things big data computing terminal

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Application publication date: 20210706