CN113071002A - Automatic concrete production process - Google Patents

Automatic concrete production process Download PDF

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Publication number
CN113071002A
CN113071002A CN202110376702.XA CN202110376702A CN113071002A CN 113071002 A CN113071002 A CN 113071002A CN 202110376702 A CN202110376702 A CN 202110376702A CN 113071002 A CN113071002 A CN 113071002A
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CN
China
Prior art keywords
fixedly connected
stirring
production process
plate
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110376702.XA
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Chinese (zh)
Inventor
潘超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bijie Yuanda Novel Environmental Protection Building Material Group Co ltd
Original Assignee
Bijie Yuanda Novel Environmental Protection Building Material Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bijie Yuanda Novel Environmental Protection Building Material Group Co ltd filed Critical Bijie Yuanda Novel Environmental Protection Building Material Group Co ltd
Priority to CN202110376702.XA priority Critical patent/CN113071002A/en
Publication of CN113071002A publication Critical patent/CN113071002A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • B28C5/006Methods for mixing involving mechanical aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0887Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing provided with sieves or filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/16Discharge means, e.g. with intermediate storage of fresh concrete

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention discloses an automatic production process of concrete, which relates to the technical field of concrete production, and provides the following scheme aiming at the problem that the quality of a finished product cannot be well ensured at present, wherein the automatic production process comprises the following steps: s1: the device has the advantages of simple structure and convenient use, realizes the work of automatic feeding and discharging, reduces manual intervention, realizes the rapid production of concrete, and ensures the quality of finished products.

Description

Automatic concrete production process
Technical Field
The invention relates to the technical field of concrete production, in particular to an automatic production process of concrete.
Background
The concrete is artificial stone which is prepared by taking cement as a main cementing material, mixing the cement, water, sand, stones and chemical additives and mineral admixtures as necessary, uniformly stirring, densely forming, maintaining and hardening according to a proper proportion, generally weighing by manpower during production, then transporting to a stirrer, manually stirring and stopping according to experience, and then discharging finished products.
Disclosure of Invention
The automatic production process of the concrete provided by the invention solves the problem that the quality of a finished product cannot be well ensured.
In order to achieve the purpose, the invention adopts the following technical scheme:
the automatic production process of the concrete comprises the following steps:
s1: conveying raw materials, namely placing the gravels on a conveyor, stably and continuously moving the gravels into a screening machine for screening, conveying qualified products to a specified position by a belt conveyor for storage, and simultaneously preparing adaptive cement raw materials;
s2: and (5) conveying the raw materials screened in the step (S1) to a stirring device through a conveyor, and stirring according to the specified stirring speed, temperature, moisture and time to obtain a qualified finished product.
S1: and (5) discharging the finished product produced in the step S2 into a specified mold or a stirring vehicle for molding or transportation.
Preferably, in the step S2, the stirring speed is 30-300 r/min, the temperature is 20-25 ℃, and the time is 30-180 min.
Preferably, the molding die in step S3 is a designated model die.
Preferably, the agitating unit who uses in step S2 includes the base, the work box has been placed to the base upside, a plurality of boards of placing of top fixedly connected with of work box, the upside fixedly connected with weighing machine of placing the board, the case of keeping in has been placed to the upside of weighing machine, the bottom of the case of keeping in has the inlet pipe with work box fixed connection through the hose connection, be connected with agitating unit on the work box, the both sides of stirring all are provided with a plurality of connecting pipes, one side of connecting pipe is connected with the house steward, the bottom fixedly connected with of work box is located the base internal discharge pipe, one side fixed connection circulation board of work box, one side of circulation board be connected with base fixed connection circulating device, the bottom of base is provided with the mobile device.
Preferably, agitating unit includes the motor with work box fixed connection, the output of motor passes through shaft coupling fixedly connected with and is located the (mixing) shaft of work box, a plurality of stirring boards of outer wall fixedly connected with of (mixing) shaft, the slope of stirring board sets up, be provided with a plurality of heater strips in the stirring board.
Preferably, circulating device includes the circulating pump with base fixed connection, the input fixedly connected with and the circulation board fixed connection of circulating pump absorb the pipe, the output fixedly connected with and the work box fixed connection's of circulating pump discharging pipe.
Preferably, the mobile device includes the stabilising plate with base sliding connection, the upside fixedly connected with of stabilising plate and base fixed connection's first pneumatic cylinder, the centre fixedly connected with second pneumatic cylinder of stabilising plate, the output fixedly connected with backup pad of second pneumatic cylinder, the both sides of second pneumatic cylinder all are provided with the universal wheel with stabilising plate fixed connection.
Preferably, the inlet pipe is connected with a flow control valve and an electromagnetic valve, the inside of the working box is fixedly connected with an observation device, and the top of the temporary storage box is connected with a material conveying hose.
Preferably, the observation device comprises an observation plate fixedly connected with the inner wall of the working box, the observation plate is fixedly connected with a plurality of cameras, and the observation plate is connected with a control device.
The invention has the beneficial effects that:
1: through the cooperation of several steps, can realize the work of automatic feeding and ejection of compact, reduce artificial intervention, realize the quick production of concrete, guarantee the quality of finished product.
2: carry out automatic stirring production through specific agitating unit, can realize the mixture of raw materials, simultaneously through the cooperation of circulation board with other devices, can realize the circulation business turn over of raw materials when the stirring, increase stirring efficiency, guarantee going on of production.
Drawings
FIG. 1 is a schematic sectional view of a front view of an automated concrete production process according to the present invention;
FIG. 2 is a schematic left-side sectional view of an automated concrete production process according to the present invention;
fig. 3 is a schematic front sectional view of a mobile device of the automatic concrete production process according to the present invention.
Reference numbers in the figures: 1. a work box; 2. heating wires; 3. placing the plate; 4. a weighing device; 5. a motor; 6. a stirring shaft; 7. a temporary storage box; 8. a delivery hose; 9. a flow control valve; 10. a feed pipe; 11. a circulation plate; 12. a header pipe; 13. a connecting pipe; 14. a circulation pipe; 15. a mobile device; 17. a discharge pipe; 18. a base; 19. a stirring plate; 20. an extraction tube; 21. a circulation pump; 22. a first hydraulic cylinder; 23. a second hydraulic cylinder; 24. a support plate; 25. a universal wheel; 26. and a stabilizing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an automated concrete production process includes the steps of:
s1: the raw materials transportation is placed the grit on the conveyer, and stable continuous removes in the sieve separator, screens, and qualified product after the screening transports the assigned position through belt conveyer and saves, prepares the cement raw materials of adaptation simultaneously, through the screening, guarantees the stability of device follow-up work in the raw materials, guarantees off-the-shelf quality.
S2: the raw materials screened in the step S1 are conveyed to a stirring device through a conveyor, stirring is carried out according to specified stirring speed, temperature, moisture and time, a qualified finished product is obtained, and through independent control of proper temperature, moisture and time, the efficiency is improved, the manual investment is reduced, and the production intensity is reduced while the complete stirring is ensured.
S1: and (5) discharging the finished product produced in the step (S2) into a specified mold or a stirring vehicle for molding or transportation, and ensuring the diversified work through the work of other devices.
In step S2, the stirring speed is 30-300 r/min, the temperature is 20-25 ℃, and the time is 30-180 min.
The molding die in step S3 is a die of a designated model.
The stirring device used in step S2 includes a base 18, a work box 1 is placed on the upper side of the base 18, a plurality of placing plates 3 are fixedly connected to the top of the work box 1, a weighing device 4 is fixedly connected to the upper side of the placing plates 3, a temporary storage box 7 is placed on the upper side of the weighing device 4, a feeding pipe 10 fixedly connected to the work box 1 is connected to the bottom of the temporary storage box 7 through a hose, a stirring device is connected to the work box 1, a plurality of connecting pipes 13 are arranged on both sides of the stirring, a main pipe 12 is connected to one side of the connecting pipes 13, a discharging pipe 17 positioned in the base 18 is fixedly connected to the bottom of the work box 1, a circulation plate 11 is fixedly connected to one side of the work box 1, a circulation device fixedly connected to the base 18 is connected to one side of the circulation plate 11, a moving device is arranged at the bottom of the base 18, and the temporary storage box 7 is, real-time weighing is carried out through weighing machine 4 this moment, calculate the supply volume of raw materials, then carry out the feeding through inlet pipe 10, guarantee the stability of the ratio between each raw materials, the feeding in-process, house steward 12 lets in the clear water, agitating unit work carries out the work stirring simultaneously, circulating device can be in the course of the work simultaneously, carry out the circulation of certain compounding through circulating device, increase the efficiency of mixing, simultaneously after mixing the completion, promote or remove through the mobile device, make things convenient for going on of work.
Agitating unit includes motor 5 with 1 fixed connection of work box, the output of motor 5 passes through shaft coupling fixedly connected with and is located the (mixing) shaft 6 of work box 1, a plurality of stirring boards 19 of outer wall fixedly connected with of (mixing) shaft 6, the slope of stirring board 19 sets up, be provided with a plurality of heater strips 2 in the stirring board 19, at the during operation, through the work of motor 5, drive the work of (mixing) shaft 6, can drive the rotation of stirring board 19 individual, carry out one step and produce the mixed flow, stir, then simultaneously through heater strip 2, guarantee the temperature, and then guarantee the condition of mixing, guarantee off-the-shelf quality.
Circulating device includes circulating pump 21 with base 18 fixed connection, circulating pump 21's input fixedly connected with and circulation board 11 fixed connection suction pipe 20, circulating pump 21's output end fixedly connected with and work box 1 fixed connection's discharging pipe 14, at the in-process of stirring, through stirring and the promotion of stirring board 19, make mixed raw materials's entering into circulation board 11, then through circulating pump 21's work, in entering into work box 1 again through suction pipe 20 and discharging pipe 14, circulate, reduce and mix inhomogeneous emergence.
The mobile device includes stabilizer plate 26 with base 18 sliding connection, the upside fixedly connected with of stabilizer plate 26 and base 18 fixed connection's first pneumatic cylinder 22, stabilizer plate 26's middle fixedly connected with second pneumatic cylinder 23, the output fixedly connected with backup pad 24 of second pneumatic cylinder 23, the both sides of second pneumatic cylinder 23 all are provided with the universal wheel 25 with stabilizer plate 26 fixed connection, when carrying out the ejection of compact, through the extension of second pneumatic cylinder 23 and first pneumatic cylinder 22, make stabilizer plate 26 contact ground, then promote the device, guarantee the ejection of compact of discharging pipe 17, or freely first pneumatic cylinder 23 work, make universal wheel 25 contact ground, make things convenient for the removal of device.
Be connected with flow control valve and solenoid valve on the inlet pipe 10, fixedly connected with viewing device in the work box 1, the top of temporary storage case 7 is connected with defeated material hose 8, viewing device include with 1 inner wall fixedly connected with observation board of work box, a plurality of cameras of fixedly connected with on the observation board, connection control device on the observation board, work through solenoid valve and flow control valve 9, carry out the control of velocity of flow and the break-make of device, viewing device carries out the device internal installation and observes, carry out supplementary work.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. The automatic production process of the concrete is characterized by comprising the following steps of:
s1: conveying raw materials, namely placing the gravels on a conveyor, stably and continuously moving the gravels into a screening machine for screening, conveying qualified products to a specified position by a belt conveyor for storage, and simultaneously preparing adaptive cement raw materials;
s2: and (5) conveying the raw materials screened in the step (S1) to a stirring device through a conveyor, and stirring according to the specified stirring speed, temperature, moisture and time to obtain a qualified finished product.
S1: and (5) discharging the finished product produced in the step S2 into a specified mold or a stirring vehicle for molding or transportation.
2. The automatic production process of concrete according to claim 1, wherein in step S2, the stirring speed is 30-300 r/min, the temperature is 20-25 ℃, and the time is 30-180 min.
3. The automated concrete production process according to claim 1, wherein the forming mold in the step S3 is a mold of a designated type.
4. The automatic concrete production process according to claim 1, wherein the stirring device used in the step S2 comprises a base (18), a work box (1) is placed on the upper side of the base (18), a plurality of placing plates (3) are fixedly connected to the top of the work box (1), a weighing device (4) is fixedly connected to the upper side of each placing plate (3), a temporary storage box (7) is placed on the upper side of each weighing device (4), the bottom of each temporary storage box (7) is connected with a feeding pipe (10) fixedly connected with the work box (1) through a hose, the work box (1) is connected with a stirring device, a plurality of connecting pipes (13) are arranged on two sides of the stirring, a main pipe (12) is connected to one side of each connecting pipe (13), a discharging pipe (17) positioned in the base (18) is fixedly connected to the bottom of the work box (1), one side fixed connection circulating plate (11) of work box (1), one side of circulating plate (11) is connected with and base (18) fixed connection circulating device, the bottom of base (18) is provided with mobile device (15).
5. The automatic production process of concrete according to claim 4, wherein the stirring device comprises a motor (5) fixedly connected with the working box (1), the output end of the motor (5) is fixedly connected with a stirring shaft (6) positioned in the working box (1) through a coupler, the outer wall of the stirring shaft (6) is fixedly connected with a plurality of stirring plates (19), the stirring plates (19) are obliquely arranged, and a plurality of heating wires (2) are arranged in the stirring plates (19).
6. The automatic production process of concrete according to claim 4, characterized in that the circulating device comprises a circulating pump (21) fixedly connected with the base (18), the input end of the circulating pump (21) is fixedly connected with a suction pipe (20) fixedly connected with the circulating plate (11), and the output end of the circulating pump (21) is fixedly connected with a circulating pipe (14) fixedly connected with the working tank (1).
7. The automatic concrete production process according to claim 4, wherein the moving device (15) comprises a stabilizing plate (26) which is slidably connected with the base (18), a first hydraulic cylinder (22) which is fixedly connected with the base (18) is fixedly connected to the upper side of the stabilizing plate (26), a second hydraulic cylinder (23) is fixedly connected to the middle of the stabilizing plate (26), a supporting plate (24) is fixedly connected to the output end of the second hydraulic cylinder (23), and universal wheels (25) which are fixedly connected with the stabilizing plate (26) are arranged on two sides of the second hydraulic cylinder (23).
8. The automatic concrete production process according to claim 4, wherein a flow control valve (9) and an electromagnetic valve are connected to the feeding pipe (10), an observation device is fixedly connected to the inside of the working box (1), and a delivery hose (8) is connected to the top of the temporary storage box (7).
9. The automatic production process of concrete according to claim 4, wherein the observation device comprises an observation plate fixedly connected with the inner wall of the working box (1), a plurality of cameras are fixedly connected on the observation plate, and the observation plate is connected with a control device.
CN202110376702.XA 2021-04-08 2021-04-08 Automatic concrete production process Pending CN113071002A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110376702.XA CN113071002A (en) 2021-04-08 2021-04-08 Automatic concrete production process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110376702.XA CN113071002A (en) 2021-04-08 2021-04-08 Automatic concrete production process

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CN113071002A true CN113071002A (en) 2021-07-06

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Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205058306U (en) * 2015-10-30 2016-03-02 杭州富阳高博信息技术服务有限公司 Automatic concrete mixer of feeding
CN107381994A (en) * 2017-09-18 2017-11-24 新中天环保股份有限公司 A kind of electroplating sludge cement solidification mixing apparatus
CN207509480U (en) * 2017-11-14 2018-06-19 国网新疆电力有限公司喀什供电公司 A kind of building concrete agitating device
CN108247836A (en) * 2017-12-22 2018-07-06 共同科技开发有限公司 A kind of self-circulation type concrete central mix plant
CN209440512U (en) * 2018-08-14 2019-09-27 顺裕(龙岩)混凝土有限公司 A kind of regeneration concrete raw materials for production proportioning stirrer
CN209832150U (en) * 2018-08-31 2019-12-24 云南建丰建筑工程有限公司 Automatic water-cooled concrete mixing device
CN110919857A (en) * 2019-11-21 2020-03-27 中国十七冶集团有限公司 Mixing arrangement is used in production of building light weight wallboard
CN211104770U (en) * 2019-10-14 2020-07-28 河南鑫格尔建材有限公司 Grouting agent pulping machine
CN111516143A (en) * 2020-06-04 2020-08-11 姑苏区大浦商务信息咨询服务部 Mechanized construction equipment for ground leveling mortar
CN111761724A (en) * 2020-07-01 2020-10-13 刘灿明 Concrete mixing device for construction
CN111805735A (en) * 2020-07-03 2020-10-23 牛祥 Concrete mixing device for building
CN111975993A (en) * 2020-08-09 2020-11-24 王翠 Stirring method of concrete stirrer for laboratory detection
CN112571621A (en) * 2020-12-12 2021-03-30 袁利华 Concrete preparation method
CN113211639A (en) * 2021-05-11 2021-08-06 贵州凯得利砼业建材有限公司 Preparation method of high-strength concrete

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205058306U (en) * 2015-10-30 2016-03-02 杭州富阳高博信息技术服务有限公司 Automatic concrete mixer of feeding
CN107381994A (en) * 2017-09-18 2017-11-24 新中天环保股份有限公司 A kind of electroplating sludge cement solidification mixing apparatus
CN207509480U (en) * 2017-11-14 2018-06-19 国网新疆电力有限公司喀什供电公司 A kind of building concrete agitating device
CN108247836A (en) * 2017-12-22 2018-07-06 共同科技开发有限公司 A kind of self-circulation type concrete central mix plant
CN209440512U (en) * 2018-08-14 2019-09-27 顺裕(龙岩)混凝土有限公司 A kind of regeneration concrete raw materials for production proportioning stirrer
CN209832150U (en) * 2018-08-31 2019-12-24 云南建丰建筑工程有限公司 Automatic water-cooled concrete mixing device
CN211104770U (en) * 2019-10-14 2020-07-28 河南鑫格尔建材有限公司 Grouting agent pulping machine
CN110919857A (en) * 2019-11-21 2020-03-27 中国十七冶集团有限公司 Mixing arrangement is used in production of building light weight wallboard
CN111516143A (en) * 2020-06-04 2020-08-11 姑苏区大浦商务信息咨询服务部 Mechanized construction equipment for ground leveling mortar
CN111761724A (en) * 2020-07-01 2020-10-13 刘灿明 Concrete mixing device for construction
CN111805735A (en) * 2020-07-03 2020-10-23 牛祥 Concrete mixing device for building
CN111975993A (en) * 2020-08-09 2020-11-24 王翠 Stirring method of concrete stirrer for laboratory detection
CN112571621A (en) * 2020-12-12 2021-03-30 袁利华 Concrete preparation method
CN113211639A (en) * 2021-05-11 2021-08-06 贵州凯得利砼业建材有限公司 Preparation method of high-strength concrete

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