CN113070825A - Brazing method for orderly arranging single-layer and multi-layer diamond grinding wheels - Google Patents

Brazing method for orderly arranging single-layer and multi-layer diamond grinding wheels Download PDF

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Publication number
CN113070825A
CN113070825A CN202110317664.0A CN202110317664A CN113070825A CN 113070825 A CN113070825 A CN 113070825A CN 202110317664 A CN202110317664 A CN 202110317664A CN 113070825 A CN113070825 A CN 113070825A
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China
Prior art keywords
alloy
grinding wheel
alloy sheet
abrasive particles
sheet
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CN202110317664.0A
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Chinese (zh)
Inventor
张贝
陈昌文
甘永江
凌善锋
喻彩丽
王晓静
刘计良
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Shanwei Polytechnic
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Shanwei Polytechnic
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Priority to CN202110317664.0A priority Critical patent/CN113070825A/en
Publication of CN113070825A publication Critical patent/CN113070825A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0054Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by impressing abrasive powder in a matrix
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0072Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing

Abstract

The invention discloses a brazing method for orderly arranging single-layer diamond grinding wheels, which comprises the following steps: (1) manufacturing an alloy sheet; (2) paving abrasive particles; (3) gluing a grinding wheel substrate; (4) bonding the alloy sheet; (5) and (6) welding. The invention also discloses a brazing method for orderly arranging the multilayer diamond grinding wheels, which comprises the following steps: (1) manufacturing an alloy sheet; (2) paving abrasive particles; (3) paving alloy powder and filler; (4) gluing a grinding wheel substrate; (5) bonding the alloy composite sheet; (6) welding; the brazing method for orderly arranging the single-layer and multi-layer diamond grinding wheels can quickly arrange the abrasive particles, the arranged abrasive particles have good exposure consistency, and the brazing method is simple in structure, so that the processing procedures are simple, the processing efficiency is improved during processing, and large-scale batch production is facilitated.

Description

Brazing method for orderly arranging single-layer and multi-layer diamond grinding wheels
Technical Field
The invention relates to the field of grinding wheel production, in particular to a brazing method for orderly arranging single-layer and multi-layer diamond grinding wheels.
Background
The brazing diamond grinding wheel is an irreplaceable grinding tool in the field of efficient precision machining, the grinding efficiency is high, the manufacturing of the brazing diamond grinding wheel is not easy, and the brazing diamond grinding wheel is generally selected from ordered arrangement of abrasive particles in order to prevent brazing filler metal from accumulating, reduce the exposure height of the abrasive particles and further influence the grinding performance of the brazing diamond grinding wheel. There are many methods for orderly arranging the abrasive particles, and the common method is to arrange a cloth groove on the grinding wheel base body, and then add the abrasive particles and weld and fix the abrasive particles, so the processing and arrangement speed is slow and the consistency of the exposed abrasive particles is poor; in addition, as disclosed in chinese patent application No. CN201610930777, a diamond grinding wheel and a method for manufacturing the same are disclosed, wherein a positioning hole is formed in an annular metal plate for placing positioning abrasive particles, and two layers of metal plates are used for clamping the abrasive particles for welding and fixing, although the abrasive particles are better exposed in consistency by the arrangement manner, the structure of the two layers of metal plates is complex, the arrangement speed is slow, and the processing efficiency is low.
In the method for preparing an ordered diamond brazing grinding wheel with a porous structure disclosed in chinese patent No. CN202010916452, and the diamond grinding wheel and the method for producing the same disclosed in chinese patent No. CN201610930777, the adopted structure is the same as that of other prior arts, and basically grooves or holes are provided on the grinding wheel substrate, or a metal substrate is added on the grinding wheel substrate, and then the grooves or holes are provided, and diamond abrasive particles are placed through the grooves or holes. When the groove or the hole site is arranged on the outer circle surface of the grinding wheel matrix, the abrasive particles are not convenient to be placed in the groove or the hole site at one time due to the relation of the arc surface on the outer circle surface of the grinding wheel matrix, and the abrasive particles are generally placed and welded at the same time; while the chinese patent document CN201610930777 can complete the arrangement and re-welding of the abrasive particles at one time, which can improve the efficiency, the hole position is set at the end surface, and it cannot be applied to the outer circular surface of the grinding wheel base, which limits the application range.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a brazing method for orderly arranging single-layer and multi-layer diamond grinding wheels, which can quickly arrange diamond abrasive particles.
The invention provides a brazing method for orderly arranging single-layer diamond grinding wheels, which comprises the following steps: (1) manufacturing an alloy sheet: manufacturing an alloy sheet by adopting an alloy material, and processing a plurality of pits which are uniformly distributed and sunken towards the bottom surface of the alloy sheet on the alloy sheet; (2) paving abrasive particles: spreading diamond abrasive particles on the top surface of the alloy sheet, and scraping the abrasive particles on the top surface to leave the abrasive particles in the pits; (3) gluing a grinding wheel substrate: coating a glue solution on the outer circle surface of the grinding wheel matrix; (4) bonding alloy sheets: bonding the top surface of the alloy sheet with the abrasive particles laid in the step (2) to the outer circular surface of the grinding wheel matrix; (5) welding: and (4) brazing the pits of the alloy sheets bonded in the step (4) point by point, so that the alloy sheet materials in the pits are sintered and accumulated around the abrasive particles, and the abrasive particles and the grinding wheel base body are fixed after cooling. Through the alloy piece of preparation area pit, be convenient for spread and scrape the grit of top surface after scattering diamond grit and leave the grit in the pit, realize arranging the grit fast, and adopt the pit to come the holding grit, can let the grit after arranging have good exposure uniformity, structure and process are also fairly simple in addition, are convenient for large-scale batch production.
Further improved, the alloy sheet in the step (1) is an Ag-Cu-Ti alloy sheet, and the thickness of the alloy sheet is 0.8-1.2 mm. The Ag-Cu-Ti alloy sheet has good flexibility and welding performance, and is convenient to be bent and adhered to the grinding wheel matrix subsequently and welded.
Further improved, before the abrasive particles are spread in the step (2), the top surface of the alloy sheet is coated with diluted glue solution, the alloy sheet can flow into the concave pit after being coated with the glue solution, the concave pit is also coated with the glue solution, the abrasive particles are adhered to the concave pit, and the abrasive particles are conveniently bent and adhered to the grinding wheel base body in the follow-up operation without easily shaking off the abrasive particles in the midway.
According to a further improvement, electron beam welding is adopted in the step (5), and argon is blown to the welding position for protection during welding. The electron beam welding has the characteristic of high-energy penetration, so that the abrasive particle welding is firmer, the argon blowing protection can prevent welding oxidation, and the abrasive particle under-welding or over-welding is avoided.
In a further improvement, in the step (5), the feeding is performed by controlling the movement of the grinding wheel base body during welding, and when the feeding is performed from one pit to the next pit, the feeding speed of the grinding wheel base body is increased. The feeding is accelerated, so that the melting phenomenon of the non-brazing part of the alloy sheet can be reduced, the volume of a brazing molten pool is reduced, the random movement in the abrasive particle brazing process is reduced, and the reliability of abrasive particle arrangement is improved.
The brazing method for orderly arranging the multilayer diamond grinding wheels comprises the following steps of: (1) manufacturing an alloy sheet: manufacturing an alloy sheet by adopting an alloy material, and processing a plurality of pits which are uniformly distributed and sunken towards the bottom surface of the alloy sheet on the alloy sheet; (2) paving abrasive particles: coating diluted glue solution on the top surface of the alloy sheet, spreading diamond abrasive particles, and scraping the abrasive particles on the top surface to leave the abrasive particles in the pits; (3) alloy powder and filler paving: laying a layer of alloy powder which is not less than the height of the pit and contains glue solution and is mixed with filler on the bottom surface of the alloy sheet to form an alloy composite sheet; (4) gluing a grinding wheel substrate: coating a glue solution on the outer circle surface of the grinding wheel matrix; (5) bonding the alloy composite sheet: bonding the top surface of one alloy composite sheet formed in the step (4) on the outer circular surface of the grinding wheel base body, and bonding the top surface of at least one alloy composite sheet on the outer circular surface of the alloy composite sheet on the grinding wheel base body layer by layer; (6) welding: and (5) brazing the pits of the alloy composite sheets bonded in the step (5) point by point, so that the alloy sheet materials and the alloy powder at the brazed positions are sintered, fused and accumulated, and after cooling, the abrasive particles and the grinding wheel matrix are fixed. By manufacturing the alloy sheet with the pits, the abrasive grains on the top surface can be conveniently scraped after the diamond abrasive grains are spread, the abrasive grains in the pits are left, the abrasive grains are quickly arranged, and the pits are used for accommodating the abrasive grains, so that the arranged abrasive grains have good exposure consistency; alloy powder and filler are paved to form an alloy composite sheet, and a plurality of layers of alloy composite sheets can be bonded layer by layer to form a multi-layer structure; in addition, the multilayer alloy composite sheets are bonded layer by layer, so that the whole structure and the working procedure are simpler, and the large-scale batch production is facilitated.
Further improved, the alloy sheet in the step (1) is an Ag-Cu-Ti alloy sheet, and the thickness of the alloy sheet is 0.8-1.2 mm. The Ag-Cu-Ti alloy sheet has good flexibility and welding performance, and is convenient to be bent and adhered to the grinding wheel matrix subsequently and welded.
In a further improvement, the alloy powder in the step (3) has the same composition as the alloy sheet, and the filler has the same particle size as the alloy powder. The alloy powder with the same components is adopted, so that the alloy powder and the alloy sheet are fused in the subsequent welding process, the filler with the same granularity as the alloy powder is beneficial to the uniform mixing of the filler and the alloy sheet, and the consistent performance after mixing is ensured.
In a further improvement, the filler is alumina ceramic particles. The alumina ceramic particles have high hardness and melting point, are not melted during welding, and play a role in supporting abrasive particles.
In a further improvement, in the step (6), the feeding is performed by controlling the movement of the grinding wheel base body during welding, and when the feeding is performed from one pit to the next pit, the feeding speed of the grinding wheel base body is increased. The feeding is accelerated, so that the melting phenomenon of the non-brazing part of the alloy sheet can be reduced, the volume of a brazing molten pool is reduced, the random movement in the abrasive particle brazing process is reduced, and the reliability of abrasive particle arrangement is improved.
The brazing method for orderly arranging the single-layer diamond grinding wheel and the multi-layer diamond grinding wheel can quickly arrange the abrasive particles, the arranged abrasive particles have good exposure consistency, and the structure is simple, so that the processing procedures are simple, the processing efficiency is improved during processing, and the large-scale batch production is facilitated.
Drawings
FIG. 1 is a schematic view of a process for applying abrasive grains to an alloy sheet according to the present invention;
FIG. 2 is a schematic view of a single layer diamond wheel bond of the present invention;
FIG. 3 is a schematic view of the process of the present invention for laying abrasive grains, alloy powder and filler on an alloy sheet;
FIG. 4 is a schematic view of the multi-layered diamond wheel bond of the present invention.
Detailed Description
The present invention will be described in further detail below with reference to specific embodiments and the attached drawings.
In a first embodiment, referring to fig. 1 and 2, a brazing method for orderly arranging a single-layer diamond grinding wheel includes the following steps: (1) manufacturing an alloy sheet 10: manufacturing an alloy sheet 10 by using an alloy material, and processing a plurality of pits 101 which are uniformly distributed and are sunken towards the bottom surface of the alloy sheet 10 on the alloy sheet 10; (2) laying abrasive particles 30: spreading diamond abrasive grains on the top surface of the alloy sheet 10, and scraping off the abrasive grains 30 on the top surface to leave the abrasive grains 30 in the pits 101; (3) gluing the grinding wheel matrix 40: coating a glue solution 20 on the outer circular surface of the grinding wheel matrix 40; (4) bonding the alloy sheet 10: bonding the top surface of the alloy sheet 10 with the abrasive grains 30 laid in the step (2) to the outer circular surface of the grinding wheel matrix 40; (5) welding: the alloy pieces 10 bonded in step (4) are brazed at the pockets 101 one by one, and the alloy pieces 10 in the pockets 101 are sintered and deposited around the abrasive grains 30 and cooled to fix the abrasive grains 30 to the grinding wheel base 40. In this embodiment, after the abrasive grains 30 are spread on the alloy sheet 10, the alloy sheet is placed on a plane with the top surface facing upward, the outer circumferential surface of the coated grinding wheel base 40 is in contact with the top surface of the alloy sheet 10, the grinding wheel base 40 is pushed to roll, the alloy sheet 10 is wound and adhered to the outer circumferential surface of the grinding wheel base 40, and the operation of adhering the alloy sheet 10 is completed. In order to further facilitate the work of bonding the alloy sheet 10, a modified example thereof: before the abrasive grains 30 are paved in the step (2), the top surface of the alloy sheet 10 is coated with the diluted glue solution 20, the diluted glue solution 20 is adopted, the viscosity is not too strong, the diamond abrasive grains are paved, the redundant abrasive grains 30 on the top surface of the alloy sheet 10 can be scraped by a scraping blade, the rest abrasive grains 30 are adhered in the concave pits 101 and cannot fall off, when the alloy sheet 10 is adhered, the alloy sheet 10 can be directly wound, and the alloy sheet can be adhered to the outer circular surface of the grinding wheel base body 40, so that the operation is more convenient and rapid. In this embodiment, by manufacturing the alloy sheet 10 with the pits 101, the abrasive grains 30 on the top surface are scraped after the diamond abrasive grains are spread, and the abrasive grains 30 in the pits 101 are left, so that the abrasive grains 30 are rapidly arranged and bonded to the outer circular surface of the grinding wheel base 40, the operation is convenient, and large-scale batch production is facilitated.
In a further improvement of the above embodiment, the alloy sheet 10 in step (1) is made of a material capable of being brazed, preferably an Ag-Cu-Ti alloy sheet, and the thickness of the alloy sheet 10 is 0.8-1.2 mm. The Ag-Cu-Ti alloy sheet 10 has good flexibility and welding performance, and is convenient to be bent and adhered to the grinding wheel matrix 40 subsequently and welded; the thickness of the alloy sheet 10 is preferably 0.8-1.2mm, so that bending and bonding are facilitated. And (5) adopting electron beam welding, and blowing argon gas to protect the welding position during welding. The electron beam welding has the characteristic of high-energy penetration, so that the abrasive particles 30 are welded more firmly, the argon blowing protection can prevent welding oxidation, and the insufficient welding or the over welding of the abrasive particles 30 is avoided. In the step (5), the feed speed of the grinding wheel base 40 is increased when the movement of the grinding wheel base 40 is controlled during the welding and the feed from one pocket 101 to the next pocket 101 is performed. The feeding is accelerated to reduce the melting phenomenon of the non-brazing part of the alloy sheet 10, so that the volume of a brazing molten pool is reduced, the random movement of the abrasive particles 30 in the brazing process is further reduced, and the arrangement reliability of the abrasive particles 30 is improved; the feeding speed of the grinding wheel base body 40 comprises a circumferential feeding speed and an axial feeding speed, and the feeding speed is increased at a position without a grinding wheel on the alloy sheet 10 by combining the circumferential feeding speed and the axial feeding speed, so that the reliability is improved, the welding speed is increased, and the welding efficiency is improved.
Second embodiment, referring to fig. 3 and 4, a brazing method for orderly arranging a plurality of layers of diamond grinding wheels comprises the following steps: (1) manufacturing an alloy sheet 10: manufacturing an alloy sheet 10 by using an alloy material, and processing a plurality of pits 101 which are uniformly distributed and are sunken towards the bottom surface of the alloy sheet 10 on the alloy sheet 10; (2) laying abrasive particles 30: coating diluted glue solution 20 on the top surface of the alloy sheet 10, then spreading diamond abrasive particles, and scraping the abrasive particles 30 on the top surface to leave the abrasive particles 30 in the pits 101; (3) alloy powder and filler 50: laying a layer of alloy powder which is not less than the height of the pit 101 and contains the glue solution 20 and is mixed with the filler 50 on the top surface of the alloy sheet 10 to form an alloy composite sheet; (4) gluing the grinding wheel matrix 40: coating a glue solution 20 on the outer circular surface of the grinding wheel matrix 40; (5) bonding the alloy composite sheet: bonding the top surface of one alloy composite sheet formed in the step (4) on the outer circular surface of the grinding wheel base body 40, and bonding the top surface of at least one alloy composite sheet on the outer circular surface of the alloy composite sheet on the grinding wheel base body 40 layer by layer; (6) welding: and (4) brazing the pits 101 of the alloy composite sheets bonded in the step (5) point by point, sintering and accumulating the alloy sheet 10 material and the alloy powder at the brazed positions, and cooling to fix the abrasive particles 30 and the grinding wheel base body 40. In the embodiment, the arrangement mode of the two pairs of abrasive particles 30 is the same as that in the first embodiment, the alloy sheet 10 with the concave 101 is manufactured, so that the abrasive particles 30 on the top surface are scraped after the diamond abrasive particles are spread, the abrasive particles 30 in the concave 101 are left, and the abrasive particles 30 are rapidly arranged. In order to realize the structure of the multi-layer abrasive particles 30, alloy powder and filler 50 are laid on the bottom surface of the alloy sheet 10 to form an alloy composite sheet, and then the alloy composite sheets are bonded layer by layer to form a multi-layer structure. In addition, when the plurality of alloy composite sheets are bonded layer by layer, diamond abrasive particles on each layer of alloy composite sheet form a staggered structure, as shown in fig. 4, so that the welded abrasive particles 30, particularly the abrasive particles 30 on the outer layer, are firmer.
In a further improvement of the second embodiment, the alloy sheet 10 used in the step (1) is an Ag-Cu-Ti alloy sheet 10, which is the same as the first embodiment, and the thickness of the alloy sheet 10 is 0.8-1.2mm, and the Ag-Cu-Ti alloy sheet 10 is used to facilitate subsequent bending and welding. Further, the composition of the alloy powder in the step (3) is the same as that of the alloy sheet 10, and the particle size of the filler is the same as that of the alloy powder. The alloy powder with the same component as the alloy sheet 10 is adopted, so that the alloy powder and the alloy sheet 10 are fused in the subsequent welding process, the uniform mixing of the alloy powder and the filler is facilitated due to the fact that the granularity of the filler is the same as that of the alloy powder, and the consistent performance after mixing is guaranteed. In addition, the filler is alumina ceramic particles. The alumina ceramic particles have high hardness and melting point, and do not melt during welding, so as to support the abrasive particles 30, but other metal or nonmetal particles with high melting point can also be used, so as to support the abrasive particles without being melted during use. In a further improvement, in the same way as in the first embodiment, in order to improve the reliability of the abrasive grains 30 after welding and improve the welding efficiency, in the step (6), the feeding is performed by controlling the movement of the grinding wheel base 40 during welding, and the feeding speed of the grinding wheel base 40 is increased when the grinding wheel base is fed from one pit 101 to the next pit 101. The self-sharpening performance of the grinding wheel is increased by increasing the feed rate of the grinding wheel matrix 40 to reduce the volume of the weld pool and thus reduce weld collapse and form a loose porous abrasive layer.
In the first embodiment and the second embodiment, the electron beam brazing is adopted, and welding can be performed aiming at certain point positions, so that the consolidation strength of the diamond is ensured, the large-area heating of the grinding wheel is avoided, and the processing purposes of small energy input and high processing efficiency are realized. The alloy sheet 10 adopts a mould pressing mode, is simple and easy to implement, has high processing efficiency, saves cost and is suitable for large-scale production. After welding, the alloy sheet material in the pit 101 is melted and accumulated around the abrasive grain 30, and wraps under the abrasive grain 30 to form a hill-like structure to fix the abrasive grain 10, and the pit 101 not only functions to position the abrasive grain 30, but also functions as a brazing filler metal to melt and cool and fix the abrasive grain 30. In both the first embodiment and the second embodiment, the alloy sheets 10 with the pits are adopted, and the traditional mode of directly arranging the alloy sheets on the outer circular surface of the grinding wheel base body is changed into the planar arrangement mode of the alloy sheets 10, so that the arrangement difficulty is greatly reduced, and the arrangement efficiency is improved; in addition, because the alloy sheet 10 with the pits is adopted, the alloy sheet is used for brazing besides being used for arranging the abrasive particles 30, other brazing filler metals are not needed to be added to the single-layer diamond grinding wheel, the production process is simplified, and meanwhile, the alloy sheet 10 can be formed at one time by adopting stamping or forging, so that the processing efficiency is improved; for the multilayer diamond grinding wheel, the added alloy powder and the filler 50 are also used as brazing filler metal together with the alloy sheet 10, other brazing filler metals do not need to be added specially, the production process is simple, and the multilayer diamond grinding wheel is suitable for large-scale mass production.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "arranged," and the like are to be construed broadly and may, for example, be connected in an arrangement, detachably connected, or integrated; they may be mechanically coupled, directly coupled, or indirectly coupled through intervening agents, both internally and/or in any other manner known to those skilled in the art. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the spirit and scope of the appended claims.

Claims (10)

1. The brazing method for orderly arranging the single-layer diamond grinding wheels is characterized by comprising the following steps of:
(1) manufacturing an alloy sheet: manufacturing an alloy sheet by adopting an alloy material, and processing a plurality of pits which are uniformly distributed and sunken towards the bottom surface of the alloy sheet on the alloy sheet;
(2) paving abrasive particles: spreading diamond abrasive particles on the top surface of the alloy sheet, and scraping the abrasive particles on the top surface to leave the abrasive particles in the pits;
gluing a grinding wheel substrate: coating a glue solution on the outer circle surface of the grinding wheel matrix;
(3) bonding alloy sheets: bonding the top surface of the alloy sheet with the abrasive particles laid in the step (2) to the outer circular surface of the grinding wheel matrix;
(4) welding: and (4) brazing the pits of the alloy sheets bonded in the step (4) point by point, so that the alloy sheet materials in the pits are sintered and accumulated around the abrasive particles, and the abrasive particles and the grinding wheel base body are fixed after cooling.
2. The brazing method for orderly arranging the single-layer diamond grinding wheel according to claim 1, wherein: the alloy sheet in the step (1) is an Ag-Cu-Ti alloy sheet, and the thickness of the alloy sheet is 0.8-1.2 mm.
3. The brazing method for orderly arranging the single-layer diamond grinding wheel according to claim 1, wherein: and (2) before the abrasive particles are spread, coating diluted glue solution on the top surface of the alloy sheet.
4. The brazing method for orderly arranging the single-layer diamond grinding wheel according to claim 1, wherein: and (5) adopting electron beam welding, and blowing argon gas to protect the welding position during welding.
5. The brazing method for orderly arranging the single-layer diamond grinding wheel according to claim 1, wherein: in the step (5), the grinding wheel base body is fed by controlling the movement of the grinding wheel base body during welding, and the feeding speed of the grinding wheel base body is increased when the grinding wheel base body is fed from one pit to the next pit.
6. The brazing method for orderly arranging the multilayer diamond grinding wheels is characterized by comprising the following steps of:
(1) manufacturing an alloy sheet: manufacturing an alloy sheet by adopting an alloy material, and processing a plurality of pits which are uniformly distributed and sunken towards the bottom surface of the alloy sheet on the alloy sheet;
(2) paving abrasive particles: coating diluted glue solution on the top surface of the alloy sheet, spreading diamond abrasive particles, and scraping the abrasive particles on the top surface to leave the abrasive particles in the pits;
(3) alloy powder and filler paving: laying a layer of alloy powder which is not less than the height of the pit and contains glue solution and is mixed with filler on the bottom surface of the alloy sheet to form an alloy composite sheet;
(4) gluing a grinding wheel substrate: coating a glue solution on the outer circle surface of the grinding wheel matrix;
(5) bonding the alloy composite sheet: bonding the top surface of one alloy composite sheet formed in the step (4) on the outer circular surface of the grinding wheel base body, and bonding the top surface of at least one alloy composite sheet on the outer circular surface of the alloy composite sheet on the grinding wheel base body layer by layer;
(6) welding: and (5) brazing the pits of the alloy composite sheets bonded in the step (5) point by point, so that the alloy sheet materials and the alloy powder at the brazed positions are sintered, fused and accumulated, and after cooling, the abrasive particles and the grinding wheel matrix are fixed.
7. The brazing method for orderly arranging the multilayer diamond grinding wheels according to claim 6, wherein: the alloy sheet in the step (1) is an Ag-Cu-Ti alloy sheet, and the thickness of the alloy sheet is 0.8-1.2 mm.
8. The brazing method for orderly arranging the multilayer diamond grinding wheels according to claim 6, wherein: the components of the alloy powder in the step (3) are the same as those of the alloy sheet, and the granularity of the filler is the same as that of the alloy powder.
9. The method for brazing the orderly arranged multilayer diamond grinding wheels according to claim 8, wherein: the filler is alumina ceramic particles.
10. The brazing method for orderly arranging the multilayer diamond grinding wheels according to claim 6, wherein: in the step (6), the feeding is performed by controlling the movement of the grinding wheel base body during welding, and the feeding speed of the grinding wheel base body is increased when the grinding wheel base body is fed from one pit to the next pit.
CN202110317664.0A 2021-03-25 2021-03-25 Brazing method for orderly arranging single-layer and multi-layer diamond grinding wheels Withdrawn CN113070825A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115592581A (en) * 2022-12-13 2023-01-13 太原理工大学(Cn) Laser brazing manufacturing device for grinding wheel with orderly arranged abrasive particles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115592581A (en) * 2022-12-13 2023-01-13 太原理工大学(Cn) Laser brazing manufacturing device for grinding wheel with orderly arranged abrasive particles
CN115592581B (en) * 2022-12-13 2023-03-10 太原理工大学 Laser brazing preparation device for grinding wheel with orderly arranged abrasive particles

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