CN113070795A - Metal alloy wire manufacturing and processing system - Google Patents
Metal alloy wire manufacturing and processing system Download PDFInfo
- Publication number
- CN113070795A CN113070795A CN202110363135.4A CN202110363135A CN113070795A CN 113070795 A CN113070795 A CN 113070795A CN 202110363135 A CN202110363135 A CN 202110363135A CN 113070795 A CN113070795 A CN 113070795A
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- mounting
- dust
- polishing
- plate
- rotating roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to a metal alloy wire manufacturing and processing system which comprises a base plate, two mounting plates, a polishing device and a dustproof device, wherein the two mounting plates are symmetrically mounted at the upper end of the base plate from left to right, the number of each mounting plate is two, the two mounting plates in the same group are oppositely arranged from front to back, the polishing device and the dustproof device are mounted between the two mounting plates which are oppositely arranged from front to back, and the dustproof device comprises a dustproof cylinder, a connecting rod, a dust collection box, an air supply pipe, a threaded ring, a cleaning head, a linkage rod and a lifting cylinder. The polishing device is used for polishing the surfaces of a plurality of wires at one time, the position of the polishing ring can be adjusted adaptively according to the thickness of the wires, the dust-proof device can prevent generated dust and debris from diffusing outwards in the polishing process, the wires are tightly pressed on the polishing device, and meanwhile, the dust and the debris attached to the polishing device can be cleaned in time, so that the dust and the debris can not bring adverse effects on the polishing effect.
Description
Technical Field
The invention relates to the field of metal processing, in particular to a metal alloy wire manufacturing and processing system.
Background
Hot rolled round steel with a diameter of 4-5mm and deformed steel with a diameter of less than 10mm, and materials such as copper, aluminum, and wires supplied in the same manner are collectively called wire rods. Wire is usually supplied as a coil by a coil winder and is also known as a coil rod or wire rod. At present, in the manufacturing and processing process of metal alloy wires, the surface of the wires needs to be polished to remove an oxide layer generated on the surface of the wires, and some problems still exist in the polishing process and need to be solved:
(1) wire rod size diverse for the job requirement of the wire rod of adaptation multiple size, need adjust the position of burnishing tool, and the operation of current polishing equipment when adjusting burnishing tool is comparatively loaded down with trivial details, is difficult to with the position control suitable fast, and because the metal has certain toughness, consequently the wire rod is difficult to closely laminate with the burnishing tool at the polishing in-process, will influence polishing effect.
(2) In the polishing process, a large amount of dust and debris are generated, the dust pollutes the surrounding working environment and adversely affects the health of workers operating equipment, the dust and the debris are also attached to the polishing tool, the debris with high hardness leaves scratches on the surface of the wire when the polishing tool is in contact with the surface of the wire, the gap between the polishing tool and the surface of the wire is increased, and the polishing force is reduced.
In order to solve the above problems, the present invention provides a metal alloy wire manufacturing and processing system.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides a system of processing is made to metal alloy wire rod, includes base plate, mounting panel, burnishing device and dust keeper, two sets of mounting panels are installed to base plate upper end bilateral symmetry, and every group mounting panel quantity is two, and relative arrangement installs burnishing device and dust keeper around with two mounting panels of group between two mounting panels of relative arrangement around, wherein:
the polishing device comprises a driving motor, a rotating roller, a fixed mounting ring, a movable mounting ring, a polishing semi-ring, a baffle plate, a connecting plate, a movable plate and a movable screw rod, wherein the driving motor is mounted on a mounting plate positioned on the rear side of a substrate through a motor base;
a plurality of groups of moving chutes are uniformly formed in the side wall of the rotating roller from left to right, moving mounting rings are slidably mounted in the moving chutes, fixed mounting rings are arranged on the rear sides of the moving mounting rings, the fixed mounting rings are mounted on the side wall of the rotating roller, polishing half rings are vertically and symmetrically mounted on the moving mounting rings and the side wall of the fixed mounting rings, a baffle is mounted at the part, located in the rotating roller, of the moving mounting rings, the upper end of the baffle is attached to the inner wall of the rotating roller, the baffle is located below the moving chutes to prevent debris generated in the polishing process from entering the rotating roller through the moving chutes, the moving mounting rings are connected through connecting plates, the connecting plate located most in front is connected with a moving plate, the front end of the moving plate is rotatably connected with the rear end of a moving screw, and; the wire rod to be processed bypasses the rotating roller, the left position and the right position of the movable mounting ring are adjusted by rotating the movable screw rod, so that the left side wall and the right side wall of the wire rod are respectively attached to the polishing semi-ring on the movable mounting ring and the polishing semi-ring on the fixed mounting ring, the rotating roller is driven to rotate by the driving motor, and the surfaces of the wire rod can be polished by the polishing semi-ring and the polishing barrel on the rotating roller in the process so as to remove an oxide layer on the surface of the wire rod.
The dustproof device comprises a dustproof cylinder, a connecting rod, a dust collecting box, an air feed pipe, a threaded ring, a cleaning head, a linkage rod and a lifting cylinder, wherein the dustproof cylinder is arranged outside a rotating roller and is arranged between two mounting plates which are symmetrically arranged front and back, a plurality of conveying ports are uniformly formed in the upper end and the lower end of the dustproof cylinder from front to back, the outer side of each conveying port is communicated with the dust collecting box which is arranged on the dustproof cylinder through the connecting rod, one side of the dust collecting box which is not communicated with the conveying ports is provided with an external port and a discharge port, the external port is used for external vacuum equipment, debris, dust and the like collected in the dust collecting box can be discharged outwards after the discharge port is opened, a filter screen is arranged in each external port to prevent the dust from entering the external vacuum equipment, the inner side of each conveying port is communicated with one end of the air feed pipe, the other, the other end of the cleaning head is tightly attached to the side wall of the rotating roller, the air supply pipes are of an up-and-down telescopic structure, the left and right adjacent air supply pipes are connected through a linkage rod, and a lifting cylinder is arranged between the linkage rod and the inner wall of the dust prevention cylinder; after the dust collection box is externally connected with the vacuum equipment, the external vacuum equipment can suck the scraps, dust and the like on the polishing device into the dust collection box through the cleaning head, so as to prevent the debris and the dust from polluting the surrounding working environment, avoid the influence on the body health caused by the suction of the debris and the dust by workers, under the connecting action of the linkage rod, the whole length of the air supply pipe can be adjusted through the telescopic motion of the lifting cylinder, so as to change the height of the cleaning head, prevent the cleaning head from obstructing the placement of the wire, the height of the cleaning head is adjusted to the position that the lower end of the cleaning head is tightly attached to the upper end of the wire rod in the polishing process, so that the cleaning head can generate certain pressure to the wire while cleaning the scraps and dust generated in the polishing process, the tightness of the attachment of the wire rod and the polishing device in the polishing process is ensured, and the purpose of ensuring the polishing effect is further achieved.
Preferably, the fixed mounting ring and the movable mounting ring are provided with mounting grooves in up-down symmetry on one side close to the cleaning head, one side of the mounting groove far away from the side wall of the rotating roller is provided with a positioning hole communicated with the side wall of the rotating roller, the height of the side wall of the mounting groove is an inclined plane structure with the height gradually reduced from outside to inside, a positioning rod is slidably mounted in the positioning hole, one end of the positioning rod on the inner side of the positioning hole is an inclined plane structure with the same inclination angle as one side of the mounting groove far away from the side wall of the rotating roller, one end of the positioning rod on the outer side of the positioning hole is connected with one end of the lifting frame, the other end of the lifting frame;
the polishing semi-ring is provided with the installation lug with the unsmooth complex of mounting groove shape with one side that fixed mounting ring or removal collar contacted, the mating holes has been seted up to one side that installation lug kept away from the live-rollers lateral wall, when the one end that fixed mounting ring or removal collar were kept away from to installation lug was hugged closely mutually with the mounting groove inner wall, the mating holes position is corresponding with the locating lever position, when the spring of connecting crane and sliding tray was in the natural extension state, the locating lever stretched into the mating holes, the polishing semi-ring just is fixed in the mounting groove this moment, when needs will polish the semi-ring and take off, only need manually with the crane to the direction promotion of keeping away from the live-rollers lateral wall, until the locating lever be located the mating holes outside completely can.
Preferably, the rotating roller comprises a main body part, an end cover and a polishing barrel, the rear end of the main body part is rotatably mounted on the side wall of a mounting plate positioned on the rear side of the substrate, the end cover is mounted at the front end of the main body part through a bolt, the side wall of the end cover is rotatably connected with the inner wall of a supporting hole formed in the mounting plate positioned on the front side of the substrate, the mounting plate is of an up-and-down telescopic structure and is in sliding connection with the substrate, an annular groove with an opening at the front end is formed in the outer side of the main body part, the polishing barrel is sleeved outside the annular groove, the front end of the polishing barrel is clu; when the polishing barrel needs to be installed or replaced, the bolt for connecting the main body part and the end cover is firstly screwed off, then the end cover is communicated with the mounting plate connected with the end cover and synchronously pulled forwards, and finally the mounting plate drives the end cover to move downwards until the end cover does not obstruct the installation and the removal of the polishing barrel, and at the moment, the polishing barrel can be installed and removed.
Preferably, the movable screw comprises an outer screw, an inner screw and a rotating rod, the outer screw is in threaded connection with the end cover, a circular through hole is formed in the middle of the outer screw, the inner screw is installed in the circular through hole in a threaded manner, the rear end of the inner screw is in threaded connection with the inner wall of a connecting screw hole formed in the front end of the rotating rod, the rear end of the rotating rod is rotatably installed on the side wall of the movable plate, and the front half part of the inner screw is not provided with threads, so that too much time is not consumed in; when the polishing barrel needs to be installed or replaced, the inner screw rod is firstly detached from the position between the outer screw rod and the inner screw rod, then the outer screw rod is detached from the end cover so as to avoid influencing the normal operation of the disassembling and assembling work, and after the disassembling and assembling work is finished, the outer screw rod and the inner screw rod are installed to the original positions.
Preferably, the dustproof barrel comprises an upper barrel and a lower barrel, the rear end of the upper barrel is tightly attached to the inner wall of a placing groove formed in the upper end of a mounting plate located on the rear side of the substrate, the front end of the upper barrel is tightly attached to the side wall of the rotating roller, the lower end of the upper barrel is provided with the lower barrel, the rear end of the lower barrel is mounted on the side wall of the mounting plate located on the rear side of the substrate, the front end of the lower barrel is tightly attached to the side wall of the rotating roller, the upper barrel and the lower barrel are connected through a connecting slide bar, the connecting slide bar is connected with the upper barrel in a sliding mode and fixedly connected with the lower barrel, a spring is sleeved outside the connecting slide bar, the upper end and the lower end of the spring are respectively connected with the upper barrel and the lower barrel, two groups of wire placing grooves are symmetrically formed in the front and back mode at the lower end of the upper; when the wire rod needs to bypass the rotating roller, the upper cylinder needs to be moved upwards for a certain distance so as to leave enough operating space for workers, and the upper cylinder is restored to the original position after the operation is finished.
Preferably, the cleaning head comprises an installation cylinder body, fixed bristles, sliding bristles, a sliding plate, a vertical plate and a rotating plate, the installation cylinder body is of a hollow cylinder structure with an opening at the upper end, the bottom end, the left side wall and the right side wall of the installation cylinder body are respectively provided with a plurality of dust suction holes, the bottom end and the right side wall of the installation cylinder body are respectively provided with a plurality of fixed bristles which are arranged alternately with the dust suction holes, the left side wall of the installation cylinder body is provided with a plurality of sliding holes, the sliding bristles are slidably installed in the sliding holes, the part of the sliding bristles, which are positioned in the installation cylinder body, is connected with the side wall of the sliding plate, the upper end of the sliding plate is provided with the vertical plate through a bolt, the upper end of the vertical plate is connected with one end of the rotating plate through a hinge, the other end of, a spring is connected between the sliding plate and the inner wall of the mounting cylinder.
The top surface of one end, away from the side wall of the rotating roller, of the polishing semi-ring arranged on the movable mounting ring is of an inclined surface structure with the height gradually reduced from left to right, and the top surface is closely attached to the bottom surface of one end, located outside the mounting cylinder, of the rotating plate; when the left and right positions of the polishing half ring are changed, the distance between the polishing half ring and the rotating plate is increased, the rotating plate gradually moves towards the direction close to the polishing half ring under the action of the elastic force of the spring connecting the sliding plate and the installation cylinder body until the rotating plate is attached to the polishing half ring, the position of the sliding bristles installed on the rotating plate is changed, and the function of automatically adjusting the length of the part of the sliding bristles exposed out of the installation cylinder body according to actual working requirements is realized.
Preferably, the bottom end of the dust collecting box above the dust-proof cylinder at the position in the dust collecting box has a gradually decreasing trend from left to right, so that dust and debris can automatically slide rightwards after being sucked into the dust collecting box, and cannot be accumulated outside the conveying port, and the situation that the dust and debris flow backwards is avoided.
Preferably, the side of the polishing half ring not contacted with the movable mounting ring or the fixed mounting ring and the outer surface of the polishing barrel are both frosted textures.
The invention has the beneficial effects that:
1. the polishing device is used for polishing the surfaces of a plurality of wires at one time, the position of the polishing ring can be adjusted adaptively according to the thickness of the wires, the dust-proof device can prevent generated dust and debris from diffusing outwards in the polishing process, the wires are tightly pressed on the polishing device, and meanwhile, the dust and the debris attached to the polishing device can be cleaned in time, so that the dust and the debris can not bring adverse effects on the polishing effect.
2. According to the polishing device provided by the invention, the position of the positioning block is adjusted according to the actual size of the bed board, so that the positioning strip can be positioned right above a gap between two wood boards arranged on the bed board, the position of the positioning block is locked through the positioning bolt, the front position and the rear position of the positioning strip are adjusted, the positioning strip can be attached to the wood boards, the positioning strip is always attached to the wood boards under the matching of the locking branched chain, the stability of the installation position of the polishing device is ensured, the polishing device is suitable for bed boards with various sizes, and the application range is wide.
3. The dust-proof device can suck the scraps, dust and the like on the polishing device into the dust collection box to prevent the scraps and dust from polluting the surrounding working environment, and prevent workers from sucking the scraps and dust to influence the body health.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a right side elevation sectional view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a perspective view of the present invention between the movable mounting ring and the polishing half ring;
FIG. 4 is a perspective view of the cleaning head of the present invention;
FIG. 5 is a perspective view of the dirt cup of the present invention;
FIG. 6 is an enlarged view of the invention taken from the line A of FIG. 1;
fig. 7 is a partial enlarged view of the invention in the direction B of fig. 1.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a system of processing is made to metal alloy wire rod, including base plate 1, mounting panel 2, burnishing device 3 and dust keeper 4, two sets of mounting panels 2 are installed to base plate 1 upper end bilateral symmetry, and every group mounting panel 2 quantity is two, and two mounting panels 2 of the same group are relative arrangement around, install burnishing device 3 and dust keeper 4 between two mounting panels 2 of relative arrangement around, and two burnishing devices 3 polish the upper surface and the lower surface of wire rod respectively, wherein:
the polishing device 3 comprises a driving motor 31, a rotating roller 32, a fixed mounting ring 33, a movable mounting ring 34, a polishing half ring 35, a baffle 36, a connecting plate 37, a movable plate 38 and a movable screw 39, wherein the driving motor 31 is mounted on the mounting plate 2 positioned on the rear side of the substrate 1 through a motor base, an output shaft of the driving motor 31 is connected with one end of the rotating roller 32 through a coupling, the other end of the rotating roller 32 is rotatably connected with the mounting plate 2 positioned on the front side of the substrate 1, and the rotating roller 32 is of a hollow cylinder structure;
a plurality of groups of moving chutes are uniformly arranged on the side wall of the rotating roller 32 from left to right, moving mounting rings 34 are arranged in the moving chutes in a sliding manner, fixed mounting rings 33 are arranged on the rear sides of the moving mounting rings 34, the fixed mounting rings 33 are arranged on the side wall of the rotating roller 32, polishing half rings 35 are symmetrically arranged on the side walls of the moving mounting rings 34 and the fixed mounting rings 33 from top to bottom, a baffle 36 is arranged on the part of the moving mounting rings 34 positioned in the rotating roller 32, the upper end of the baffle 36 is clung to the inner wall of the rotating roller 32, and the baffle 36 is positioned below the moving chutes, so as to prevent the scraps generated in the polishing process from entering the interior of the rotating roller 32 through the moving chute, the moving mounting rings 34 are connected through the connecting plates 37, the connecting plate 37 positioned at the most front is connected with the moving plate 38, the front end of the moving plate 38 is rotatably connected with the rear end of the moving screw 39, and the front end of the moving screw 39 is rotatably connected with the front end of the rotating roller 32; the wire to be processed bypasses the rotating roller 32, the left and right positions of the movable mounting ring 34 are adjusted by rotating the movable screw 39, so that the left and right side walls of the wire are respectively attached to the polishing half ring 35 on the movable mounting ring 34 and the polishing half ring 35 on the fixed mounting ring 33, the rotating roller 32 is driven to rotate by the driving motor 31, and the polishing half ring 35 and the polishing barrel 323 on the rotating roller 32 can polish the surface of the wire in the process so as to remove an oxide layer on the surface of the wire.
The fixed mounting ring 33 and the movable mounting ring 34 are provided with mounting grooves in up-down symmetry on one sides close to the cleaning head 46, one side of the mounting groove, which is far away from the side wall of the rotating roller 32, is provided with a positioning hole communicated with the side wall of the mounting groove, the height of the side wall of the mounting groove is an inclined plane structure with the height gradually reduced from outside to inside, a positioning rod 3a is arranged in the positioning hole in a sliding way, one end, which is positioned on the inner side of the positioning hole, of the positioning rod 3a is an inclined plane structure with the same inclination angle as one side, which is far away from the side wall of the rotating roller 32, of the mounting groove, one end, which is positioned on the outer side of the positioning hole, of the positioning rod 3a is connected with one;
the polishing semi-ring 35 is provided with the installation lug 3c with the unsmooth complex of mounting groove shape with the one side that fixed mounting ring 33 or removal collar 34 contacted, the cooperation hole has been seted up to one side that installation lug 3c kept away from the rotating roll 32 lateral wall, when the one end that fixed mounting ring 33 or removal collar 34 were kept away from to installation lug 3c was hugged closely mutually with the mounting groove inner wall, the cooperation hole position corresponds with locating lever 3a position, when the spring that connects crane 3b and sliding tray was in the natural extension state, locating lever 3a stretches into the cooperation hole, polishing semi-ring 35 is fixed in the mounting groove this moment, when needs to take off polishing semi-ring 35, only need manually with crane 3b to the direction of keeping away from the rotating roll 32 lateral wall promote, until locating lever 3a is located the cooperation hole outside completely, can accomplish polishing semi-ring 35's dismouting work fast.
The rotating roller 32 comprises a main body part 321, an end cover 322 and a polishing barrel 323, the rear end of the main body part 321 is rotatably mounted on the side wall of a mounting plate 2 positioned at the rear side of the substrate 1, the end cover 322 is mounted at the front end of the main body part 321 through a bolt, the side wall of the end cover 322 is rotatably connected with the inner wall of a supporting hole formed in the mounting plate 2 positioned at the front side of the substrate 1, the mounting plate 2 is of an up-and-down telescopic structure and is in sliding connection with the substrate 1, an annular groove with an opening at the front end is formed in the outer side of the main body part 321, the polishing barrel 323 is sleeved outside the annular groove, the front end of the polishing barrel 323 is tightly attached to the rear end of the end cover 322, the rear end of the polishing barrel 323 is tightly attached to the rear side of; when the polishing barrel 323 needs to be installed or replaced, the bolt connecting the main body part 321 and the end cover 322 is firstly screwed off, then the end cover 322 is communicated with the mounting plate 2 connected with the end cover 322 and is synchronously pulled forwards, and finally the mounting plate 2 drives the end cover 322 to move downwards until the end cover 322 does not obstruct the installation and the removal of the polishing barrel 323, and at this time, the polishing barrel 323 can be installed and removed.
The movable screw 39 comprises an outer screw 391, an inner screw 392 and a rotating rod 393, the outer screw 391 is in threaded connection with the end cover 322, a circular through hole is formed in the middle of the outer screw 391, the inner screw 392 is installed in the circular through hole in a threaded manner, the rear end of the inner screw 392 is in threaded connection with the inner wall of a connecting screw hole formed in the front end of the rotating rod 393, the rear end of the rotating rod 393 is rotatably installed on the side wall of the movable plate 38, and the front half part of the inner screw 392 is not provided with threads, so that too much time is avoided being consumed; when the polishing barrel 323 needs to be installed or replaced, the inner screw 392 should be detached from between the outer screw 391 and the inner screw 392, the outer screw 391 should be detached from the end cap 322, so as to avoid affecting the normal operation of the detachment and installation, and after the detachment and installation, the outer screw 391 and the inner screw 392 should be installed in situ.
The dust-proof device 4 comprises a dust-proof cylinder 41, a connecting rod 42, a dust collection box 43, an air feed pipe 44, a threaded ring 45, a cleaning head 46, a linkage rod 47 and a lifting cylinder 48, wherein the dust-proof cylinder 41 is arranged on the outer side of the rotating roller 32, the dust-proof cylinder 41 is arranged between two mounting plates 2 which are symmetrically arranged in front and back, a plurality of conveying ports are uniformly formed in the upper end and the lower end of the dust-proof cylinder 41 from front to back, the outer sides of the conveying ports are communicated with the dust collection box 43 which is arranged on the dust-proof cylinder 41 through the connecting rod 42, an external port and a discharge port are formed in one side of the dust collection box 43 which is not communicated with the conveying ports, the external port is used for externally connecting vacuum equipment, debris, dust and the like collected in the dust collection box 43 can be discharged outwards after the discharge port is opened, a filter screen is arranged in the external port to prevent, the other end of the threaded ring 45 is in threaded connection with one end of a cleaning head 46, the other end of the cleaning head 46 is tightly attached to the side wall of the rotating roller 32, the air supply pipes 44 are of an up-down telescopic structure, the left air supply pipe 44 and the right air supply pipe 44 which are adjacent to each other are connected through a linkage rod 47, and a lifting cylinder 48 is arranged between the linkage rod 47 and the inner wall of the dust-proof cylinder 41; after the dust collection box 43 is externally connected with a vacuum device, the external vacuum device can suck the scraps, dust and the like on the polishing device 3 into the dust collection box 43 through the cleaning head 46 to prevent the scraps and the dust from polluting the surrounding working environment and avoid the influence on the health of workers due to the suction of the scraps and the dust, under the connection action of the linkage rod 47, the whole length of the air supply pipe 44 can be adjusted through the telescopic motion of the lifting cylinder 48 to achieve the position for changing the height of the cleaning head 46, so as to prevent the cleaning head 46 from obstructing the placement of the wire rod, the height of the cleaning head 46 is adjusted to the position at which the lower end is tightly attached to the upper end of the wire rod in the polishing process, so that the cleaning head 46 can generate certain pressure on the wire rod while cleaning the scraps and dust generated in the polishing process, and ensure the tightness of the wire rod and the polishing device 3 in the polishing process, thereby achieving the purpose of ensuring the polishing effect.
The dust-proof cylinder 41 comprises an upper cylinder 411 and a lower cylinder 412, the rear end of the upper cylinder 411 is closely attached to the inner wall of a placing groove arranged at the upper end of a mounting plate 2 positioned at the rear side of a substrate 1, the front end of the upper cylinder 411 is closely attached to the side wall of a rotating roller 32, the lower end of the upper cylinder 411 is provided with the lower cylinder 412, the rear end of the lower cylinder 412 is arranged on the side wall of the mounting plate 2 positioned at the rear side of the substrate 1, the front end of the lower cylinder 412 is closely attached to the side wall of the rotating roller 32, the upper cylinder 411 is connected with the lower cylinder 412 through a connecting slide bar, the connecting slide bar is connected with the upper, fixedly connected with the lower cylinder 412, the connecting slide rod is sleeved with a spring, the upper end and the lower end of the spring are respectively connected with the upper cylinder 411 and the lower cylinder 412, two groups of pay-off grooves are symmetrically formed in the front and back of the lower end of the upper barrel 411 and the upper end of the lower barrel 412, the pay-off grooves in the same group are uniformly arranged from front to back, and the positions of the pay-off grooves correspond to the positions of the cleaning heads 46 one by one; when the wire needs to be wound around the rotating roller 32, the upper cylinder 411 needs to be moved upward for a certain distance to leave a sufficient operating space for the worker, and the upper cylinder 411 is returned to the original position after the operation is completed.
The cleaning head 46 comprises a mounting cylinder 461, fixed bristles 462, sliding bristles 463, a sliding plate 464, a vertical plate 465 and a rotating plate 466, the mounting cylinder 461 is a hollow cylinder structure with an opening at the upper end, the bottom end and the left and right side walls of the mounting cylinder 461 are both provided with a plurality of dust suction holes, the bottom end and the right side walls of the mounting cylinder 461 are both provided with a plurality of fixed bristles 462 arranged at intervals with the dust suction holes, the left side wall of the mounting cylinder 461 is provided with a plurality of sliding holes, the sliding bristles 463 are slidably mounted in the sliding holes, the part of the sliding bristles 463 located in the mounting cylinder 461 is connected with the side wall of the sliding plate 464, the upper end of the sliding plate 464 is provided with the vertical plate 465 through bolts, the upper end 465 of the vertical plate is connected with one end of the rotating plate 466 through a hinge, the other end of the rotating plate 466 penetrates through the left side wall of the mounting cylinder 461 in a sliding, a spring is connected between the sliding plate 464 and the inner wall of the mounting cylinder 461; the fixed bristles 462 and the sliding bristles 463 clean debris and dust adhered to the rotating roller 32 and the polishing half ring 35 during polishing, and finally the debris and dust can be sucked into the dust box 43 through the mounting cylinder 461.
The top surface of the polishing half ring 35 mounted on the movable mounting ring 34, which is away from the side wall of the rotating roller 32, is a slope structure with gradually decreasing height from left to right, and the top surface is closely attached to the bottom surface of the rotating plate 466 at the outer end of the mounting cylinder 461; when the left and right positions of the half polisher ring 35 are changed, the distance between the half polisher ring 35 and the rotating plate 466 is increased, and the rotating plate 466 gradually moves toward the half polisher ring 35 until the rotating plate 466 is closely attached to the half polisher ring 35 under the elastic force of the spring connecting the sliding plate 464 and the mounting cylinder 461, and at this time, the position of the sliding brush 463 mounted on the rotating plate 466 is also changed, so that the function of automatically adjusting the length of the portion of the sliding brush 463 exposed out of the mounting cylinder 461 according to actual work needs is realized.
The bottom thickness of the dust box 43 above the dust-proof cylinder 41 in the dust box 43 gradually decreases from left to right, so that dust and debris can automatically slide to the right after being sucked into the dust box 43 without being accumulated outside the delivery port, thereby avoiding the backflow of dust and debris.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a system of processing is made to metal alloy wire rod, includes base plate (1), mounting panel (2), burnishing device (3) and dust keeper (4), its characterized in that: two sets of mounting panel (2) are installed to base plate (1) upper end bilateral symmetry, and every mounting panel of group (2) quantity is two, and relative arrangement around two mounting panel (2) of the same group installs burnishing device (3) and dust keeper (4) between two mounting panel (2) of front and back relative arrangement, wherein:
the polishing device (3) comprises a driving motor (31), a rotating roller (32), a fixed mounting ring (33), a movable mounting ring (34), a polishing half ring (35), a baffle (36), a connecting plate (37), a movable plate (38) and a movable screw (39), wherein the driving motor (31) is mounted on a mounting plate (2) positioned on the rear side of the base plate (1) through a motor base, an output shaft of the driving motor (31) is connected with one end of the rotating roller (32) through a coupler, the other end of the rotating roller (32) is rotatably connected with the mounting plate (2) positioned on the front side of the base plate (1), and the rotating roller (32) is of a hollow cylinder structure;
a plurality of groups of moving sliding grooves are uniformly formed in the side wall of the rotating roller (32) from left to right, a moving mounting ring (34) is arranged in each moving sliding groove in a sliding manner, a fixed mounting ring (33) is arranged at the rear side of each moving mounting ring (34), the fixed mounting rings (33) are mounted on the side wall of the rotating roller (32), polishing half rings (35) are symmetrically mounted on the side walls of the moving mounting rings (34) and the fixed mounting rings (33) from top to bottom, a baffle (36) is mounted at the part, located in the rotating roller (32), of each moving mounting ring (34), the upper end of each baffle (36) is tightly attached to the inner wall of the rotating roller (32), each baffle (36) is located below each moving sliding groove to prevent chips generated in the polishing process from entering the rotating roller (32) through the moving sliding grooves, the moving mounting rings (34) are connected through connecting plates (37), and the connecting plate (37, the front end of the moving plate (38) is rotationally connected with the rear end of the moving screw rod (39), and the front end of the moving screw rod (39) is rotationally connected with the front end of the rotating roller (32);
the dust-proof device (4) comprises a dust-proof cylinder (41), a connecting rod (42), a dust collection box (43), an air feed pipe (44), a threaded ring (45), a cleaning head (46), a linkage rod (47) and a lifting cylinder (48), wherein the dust-proof cylinder (41) is arranged on the outer side of the rotating roller (32), the dust-proof cylinder (41) is arranged between two mounting plates (2) which are symmetrically arranged in front and back, a plurality of conveying ports are uniformly formed in the upper end and the lower end of the dust-proof cylinder (41) from front to back, the outer side of each conveying port is communicated with the dust collection box (43) which is arranged on the dust-proof cylinder (41) through the connecting rod (42), an external port and a discharge port are formed in one side of the dust collection box (43) which is not communicated with the conveying ports, the external port is used for externally connecting vacuum equipment, debris, dust and the like collected in the dust collection box (43) can, the inner side of the conveying opening is communicated with one end of an air supply pipe (44), the other end of the air supply pipe (44) is in threaded connection with one end of a threaded ring (45), the other end of the threaded ring (45) is in threaded connection with one end of a cleaning head (46), the other end of the cleaning head (46) is tightly attached to the side wall of the rotating roller (32), the air supply pipe (44) is of an up-and-down telescopic structure, the air supply pipes (44) which are adjacent to each other from left to right are connected through a linkage rod (47), and a lifting cylinder (48) is installed between the linkage rod (47) and the inner wall of the dust.
2. The metal alloy wire manufacturing and processing system according to claim 1, wherein: the fixed mounting ring (33) and one side of the movable mounting ring (34) close to the cleaning head (46) are both provided with mounting grooves in an up-down symmetrical manner, one side of the mounting grooves far away from the side wall of the rotating roller (32) is provided with positioning holes communicated with the mounting grooves, the height of the side wall of the mounting groove is an inclined plane structure with gradually reduced height from outside to inside, a positioning rod (3a) is arranged in the positioning hole in a sliding mode, one end, located on the inner side of the positioning hole, of the positioning rod (3a) is an inclined plane structure with the same inclination angle as that of one side, far away from the side wall of the rotating roller (32), of the mounting groove, one end, located on the outer side of the positioning hole, of the positioning rod (3a) is connected with one end of a lifting frame (3b), the other end of the lifting frame (3b) is arranged in a sliding groove located on the outer side of the mounting groove in a sliding mode, a spring is connected;
one side of the polishing semi-ring (35) contacting with the fixed mounting ring (33) or the movable mounting ring (34) is provided with a mounting lug (3c) which is matched with the mounting groove in a concave-convex mode, one side of the mounting lug (3c) far away from the side wall of the rotating roller (32) is provided with a matching hole, when one end of the mounting lug (3c) far away from the fixed mounting ring (33) or the movable mounting ring (34) is tightly attached to the inner wall of the mounting groove, the position of the matching hole corresponds to that of the positioning rod (3a), and when a spring connecting the lifting frame (3b) and the sliding groove is in a natural extension state, the positioning rod (3a) extends into the matching hole.
3. The metal alloy wire manufacturing and processing system according to claim 1, wherein: the rotating roller (32) comprises a main body part (321), an end cover (322) and a polishing barrel (323), the rear end of the main body part (321) is rotatably installed on the side wall of a mounting plate (2) located on the rear side of a substrate (1), the end cover (322) is installed at the front end of the main body part (321) through a bolt, the side wall of the end cover (322) is rotatably connected with the inner wall of a supporting hole formed in the mounting plate (2) located on the front side of the substrate (1), the mounting plate (2) is of an up-down telescopic structure and is in sliding connection with the substrate (1), an annular groove with an opening at the front end is formed in the outer side of the main body part (321), the polishing barrel (323) is sleeved outside the annular groove, the front end of the polishing barrel (323) is tightly attached to the rear end of the end cover (322.
4. The metal alloy wire manufacturing and processing system according to claim 3, wherein: the movable screw rod (39) comprises an outer screw rod (391), an inner screw rod (392) and a rotating rod (393), the outer screw rod (391) is in threaded connection with the end cover (322), a circular through hole is formed in the middle of the outer screw rod (391), the inner screw rod (392) is installed in the circular through hole in a threaded mode, the rear end of the inner screw rod (392) is in threaded connection with the inner wall of a connecting screw hole formed in the front end of the rotating rod (393), the rear end of the rotating rod (393) is rotatably installed on the side wall of the movable plate (38), and the front half part of the inner screw rod (392) is not provided with threads, so that too much time is.
5. The metal alloy wire manufacturing and processing system according to claim 1, wherein: the dust-proof cylinder (41) comprises an upper cylinder body (411) and a lower cylinder body (412), the rear end of the upper cylinder body (411) is tightly attached to the upper end of a mounting plate (2) positioned at the rear side of a substrate (1) and provided with a placing groove inner wall, the front end of the upper cylinder body (411) is tightly attached to the side wall of a rotating roller (32), the lower end of the upper cylinder body (411) is provided with the lower cylinder body (412), the rear end of the lower cylinder body (412) is mounted on the side wall of the mounting plate (2) positioned at the rear side of the substrate (1), the front end of the lower cylinder body (412) is tightly attached to the side wall of the rotating roller (32), the upper cylinder body (411) is connected with the lower cylinder body (412) through a connecting slide bar, the connecting slide bar is connected with the upper cylinder body (411) in a sliding manner and fixedly connected with the lower cylinder body (412), a spring is sleeved outside the connecting slide bar, the upper end and the lower end of the spring are respectively connected with the upper cylinder body (, the same group of wire releasing grooves are uniformly arranged from front to back, and the positions of the wire releasing grooves correspond to the positions of the cleaning heads (46) one by one.
6. The metal alloy wire manufacturing and processing system according to claim 1, wherein: the cleaning head (46) comprises an installation cylinder body (461), fixed bristles (462), sliding bristles (463), a sliding plate (464), a vertical plate (465) and a rotating plate (466), the installation cylinder body (461) is of a hollow cylinder structure with an opening at the upper end, a plurality of dust suction holes are formed in the bottom end and the left and right side walls of the installation cylinder body (461), a plurality of fixed bristles (462) which are arranged alternately with the dust suction holes are arranged on the bottom end and the right side wall of the installation cylinder body (461), a plurality of sliding holes are formed in the left side wall of the installation cylinder body (461), sliding bristles (463) are slidably arranged in the sliding holes, the part of the sliding bristles (463) located in the installation cylinder body (461) is connected with the side wall of the sliding plate (464), the vertical plate (465) is arranged at the upper end of the sliding plate (464) through bolts, the upper end of the vertical plate (465) is connected with one end of the rotating plate (466) through a, the bottom surface of one end of the rotating plate (466) positioned outside the mounting cylinder (461) is of a slope structure with the height gradually reduced from left to right, and a spring is connected between the sliding plate (464) and the inner wall of the mounting cylinder (461).
7. The metal alloy wire manufacturing and processing system according to claim 6, wherein: the top surface of one end of the polishing semi-ring (35) which is arranged on the movable mounting ring (34) and is far away from the side wall of the rotating roller (32) is of a slope structure with the height gradually reduced from left to right, and the top surface is closely attached to the bottom surface of one end of the rotating plate (466) which is positioned outside the mounting cylinder (461).
8. The metal alloy wire manufacturing and processing system according to claim 1, wherein: the bottom end thickness of the dust box (43) above the dust-proof cylinder (41) in the dust box (43) is gradually reduced from left to right.
9. The metal alloy wire manufacturing and processing system according to claim 3, wherein: the side of the polishing semi-ring (35) which is not contacted with the movable mounting ring (34) or the fixed mounting ring (33) and the outer surface of the polishing barrel (323) are all frosted texture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110363135.4A CN113070795A (en) | 2021-04-02 | 2021-04-02 | Metal alloy wire manufacturing and processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110363135.4A CN113070795A (en) | 2021-04-02 | 2021-04-02 | Metal alloy wire manufacturing and processing system |
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| CN113070795A true CN113070795A (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110363135.4A Withdrawn CN113070795A (en) | 2021-04-02 | 2021-04-02 | Metal alloy wire manufacturing and processing system |
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| CN (1) | CN113070795A (en) |
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| CN114182612A (en) * | 2022-01-07 | 2022-03-15 | 张青 | Civil engineering road arc cutting equipment |
| CN115533718A (en) * | 2022-11-28 | 2022-12-30 | 四川航天川南火工技术有限公司 | Foot line polishing assembly, foot line polishing mechanism and foot line preparation device |
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| CN111347039A (en) * | 2019-12-11 | 2020-06-30 | 西安航天发动机有限公司 | Additive manufacturing method for short line segment structural features |
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| DE102005026546A1 (en) * | 2005-05-31 | 2006-12-07 | Technische Universität Dresden | Wire separation lapping method involves detecting operating parameters of feed rate, pendulum angle, wire tension and deflection angle and regulating one parameter during separation process, such that contact length of wire is kept constant |
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| Publication number | Priority date | Publication date | Assignee | Title |
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Application publication date: 20210706 |