CN113069825A - Wear-resistant steel ball grinding fluid circulating and filtering device and operation method thereof - Google Patents
Wear-resistant steel ball grinding fluid circulating and filtering device and operation method thereof Download PDFInfo
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- CN113069825A CN113069825A CN202110524242.0A CN202110524242A CN113069825A CN 113069825 A CN113069825 A CN 113069825A CN 202110524242 A CN202110524242 A CN 202110524242A CN 113069825 A CN113069825 A CN 113069825A
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- filter membrane
- rotating shaft
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- 238000000227 grinding Methods 0.000 title claims abstract description 121
- 239000012530 fluid Substances 0.000 title claims abstract description 116
- 238000001914 filtration Methods 0.000 title claims abstract description 111
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 30
- 239000010959 steel Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims description 14
- 239000007788 liquid Substances 0.000 claims abstract description 95
- 239000012528 membrane Substances 0.000 claims abstract description 92
- 239000002699 waste material Substances 0.000 claims abstract description 88
- 238000004804 winding Methods 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 36
- 238000005096 rolling process Methods 0.000 claims abstract description 19
- 239000012535 impurity Substances 0.000 claims description 43
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 13
- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 238000005299 abrasion Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 26
- 238000000926 separation method Methods 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000001802 infusion Methods 0.000 description 4
- 238000011045 prefiltration Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention discloses a wear-resistant steel ball grinding fluid circulating and filtering device, which comprises a box body, a motor, a top plate, a rotating shaft, a filtering frame, a diversion bin, a winding shaft and a filtering membrane, and is characterized in that: the top of one side of the box body is provided with a waste residue chamber, the bottom of the other side of the box body is provided with a liquid outlet pipe, the motor is arranged on the vertical plate, the top plate is arranged at the top of the vertical plate, the top end of the rotating shaft is arranged in the bearing II, the filter frame is provided with a mounting ring and filter holes, the diversion bin is arranged on the rotating shaft above the driven wheel, and two ends of the winding shaft penetrate out of the bearing I. According to the invention, the second gear on the rolling shaft is connected with the first gear on the transmission shaft, the second gear is driven by the gear on the transmission shaft to rotate, the second gear drives the rolling shaft to rotate, the rolling shaft pulls the filter membrane to move, so that the grinding fluid is filtered again by the moving filter membrane, and the waste residues staying on the surface of the filter membrane are conveyed into the waste residue chamber along with the movement of the filter membrane, so that the filtering effect of the grinding fluid is improved.
Description
Technical Field
The invention relates to the technical field of wear-resistant steel ball production, in particular to a wear-resistant steel ball grinding fluid circulating and filtering device and an operation method thereof.
Background
At present, in the process of grinding high-precision steel balls, in order to improve the grinding efficiency and enhance the grinding quality of the high-precision steel balls, grinding fluid is sprayed on the surfaces of the high-precision steel balls, the grinding fluid carries scraps generated in the grinding process of the high-precision steel balls to flow out, waste grinding fluid of the high-precision steel balls is generated, if the grinding fluid is directly discarded, resource waste is caused, and the production cost of workpieces is also improved.
Disclosure of Invention
The invention aims to solve the problems of low separation rate of chips and grinding fluid, poor grinding fluid treatment effect and more grinding fluid waste of the conventional grinding fluid and chip separation device, and provides a wear-resistant steel ball grinding fluid circulating and filtering device which is reasonable in structural design, high in separation rate of chips and grinding fluid, good in grinding fluid filtering effect and less in grinding fluid waste and an operation method thereof.
The technical scheme adopted for solving the technical problem is as follows:
the utility model provides a wear-resisting steel ball lapping liquid circulating filtration device, includes box, motor, roof, rotation axis, filter frame, water conservancy diversion storehouse, rolling axle and filter membrane, its characterized in that: the top of one side of the box body is provided with a waste residue chamber, the bottom of the other side of the box body is provided with a liquid outlet pipe, the top of the box body is provided with a vertical plate, the vertical plate is provided with a fixing plate and a through hole, the fixing plate of one vertical plate is provided with a bearing I, the fixing plate of the other vertical plate is provided with a bearing groove, the motor is arranged on the vertical plate, the motor is provided with a transmission shaft, the transmission shaft is provided with a driving wheel and a gear I, the top plate is arranged at the top of the vertical plate, the top of the top plate is provided with a feeding bin and a bearing II, the top end of the rotating shaft is arranged in the bearing II, the bottom of the rotating shaft is provided with a driven wheel, the driven wheel is connected with the driving wheel through a belt and penetrates through hole through the belt, the filter frame is provided with, two ends of the winding shaft penetrate out of the first bearing, one end of the winding shaft is provided with a second gear, the filter membrane is provided with a bearing rod, the bearing rod is placed in a bearing groove, the filter membrane penetrates through the through hole and then is connected with the winding shaft, grinding fluid to be processed is injected into the feeding bin, the grinding fluid flows into the filter cylinder for primary filtration under the action of gravity, large-particle impurities are stopped in the filter cylinder, the grinding fluid after primary filtration flows into the uppermost filter frame and flows and is filtered towards the lower filter frame in sequence, the second gear on the transmission shaft drives the second gear to rotate, the winding shaft drives the filter membrane to move, the grinding fluid is filtered again by the moving filter membrane, waste residues stopped on the surface of the filter membrane are conveyed into the waste residue chamber along with the movement of the filter membrane, the waste residues fall onto the filter plate in the waste residue chamber, and are convenient for enabling the grinding fluid mixed in the waste residues to flow to the, the bottom of the waste slag chamber is set to be of an inclined surface structure, so that the grinding fluid can flow back into the box body quickly, and the waste of the grinding fluid is reduced.
Preferably, be close to the box of drain pipe one end in be provided with vertical structure's adsorbed layer to be provided with the valve on the drain pipe, adopt the active carbon material preparation with the adsorbed layer, the lapping liquid after straining a section of thick bamboo, filter frame, filter membrane filtration enters into the box in, the lapping liquid adsorbs once more through the adsorbed layer and filters the back and discharges from the drain pipe, the fine impurity in the lapping liquid can be adsorbed to the adsorbed layer, improves the filter effect of lapping liquid, the use of the lapping liquid after the filtration of being convenient for.
Preferably, the bottom of the waste residue chamber on the filter frame is of an inclined plane structure, a filter plate of a transverse structure is arranged in the waste residue chamber, a gear on a transmission shaft drives a gear II to rotate, the gear II drives a winding shaft to rotate, the winding shaft pulls the filter membrane to move, the moving filter membrane filters the grinding fluid again, the waste residue staying on the surface of the filter membrane is conveyed into the waste residue chamber along with the movement of the filter membrane, the waste residue falls onto the filter plate in the waste residue chamber, the grinding fluid mixed in the waste residue flows to the bottom of the waste residue chamber conveniently, the bottom of the waste residue chamber is of an inclined plane structure, the grinding fluid flows back into the box body quickly, and waste of the grinding fluid is reduced.
Preferably, the roof back be provided with solid fixed ring, the activity is provided with on solid fixed ring and strains a section of thick bamboo to will strain a section of thick bamboo and feed bin intercommunication, will gu fixed ring and strain and pass through threaded connection between the section of thick bamboo, be convenient for strain installation or the change on solid fixed ring of a section of thick bamboo, the feed bin is injected into to the lapping liquid that needs to handle, gravity makes the lapping liquid flow in strain a section of thick bamboo prefilter, large granule impurity stops in straining a section of thick bamboo, can improve the filtration efficiency of lapping liquid, also can reduce the filtration degree of difficulty of lapping liquid, extension filter equipment's.
Preferably, the rotation axis bottom set up to hollow structure, be provided with the feed liquor groove on the rotation axis of water conservancy diversion storehouse top to with feed liquor groove and hollow rotation axis intercommunication, lapping liquid after the prefiltering flows along filtering the frame, impurity stops on corresponding filtering the frame, lapping liquid after filtering the frame flows into the water conservancy diversion storehouse in, in the hollow rotation axis of feed liquor groove inflow, and flow out from the rotation axis bottom, on falling the filter membrane of rotation axis below, improved the filtration efficiency and the filter effect of lapping liquid.
Preferably, the filter frame set up to bamboo hat shape structure, the guiding gutter set up to the infundibulate structure, prefilter's lapping liquid falls to the filter frame surface, the lapping liquid rolls from the filter frame surface downwards through the filter frame surface impurity that the filter hole flows the below, flow the edge of filter frame, make impurity and lapping liquid can the abundant separation, improve the filtration efficiency and the filter effect of lapping liquid, the lapping liquid after the filter frame filters enters into the guiding gutter in, the guiding gutter of infundibulate avoids the lapping liquid to splash at will, the waste of lapping liquid has been reduced.
Preferably, the number of the filter frames is 2-5, the mesh number of the filter holes on the filter frames is sequentially increased from top to bottom, the baffle is arranged at the edge of the filter frames, the filter frames can filter the grinding fluid fully, the filtering effect of the grinding fluid is further improved, impurities on the surface of the filter frames, below the flowing of the grinding fluid through the filter holes, roll downwards from the surface of the filter frames, flow to the edge of the filter frames, the baffle can block the impurities, the impurities are prevented from falling from the edge of the filter frames, and the separation effect of the impurities and the grinding fluid is further improved.
Preferably, the second gear on the winding shaft is connected with the first gear on the transmission shaft, the second gear on the transmission shaft drives the second gear to rotate, the second gear drives the winding shaft to rotate, the winding shaft pulls the filter membrane to move, the moving filter membrane filters the grinding fluid again, and the waste residues staying on the surface of the filter membrane are conveyed into the waste residue chamber along with the movement of the filter membrane, so that the filtering effect of the grinding fluid is further improved.
An operation method suitable for a wear-resistant steel ball grinding fluid circulating and filtering device is characterized by comprising the following steps: the operation method comprises the following steps:
firstly, checking whether a circuit of the abrasion-resistant steel ball grinding fluid circulating filter device is normal or not, and checking whether a motor works normally or not;
secondly, mounting a mounting ring on the filter frame on the rotating shaft, placing a bearing rod of the filter membrane in a bearing groove, connecting the filter membrane with a winding shaft after penetrating through the through hole, and mounting the filter cartridge on a fixing ring;
thirdly, the grinding fluid to be treated is injected into the feeding bin, the grinding fluid flows into the filter cylinder for preliminary filtration under the action of gravity, large-particle impurities stay in the filter cylinder, and the grinding fluid after preliminary filtration flows into the uppermost filter frame and flows and is filtered towards the lower filter frame in sequence;
fourthly, a motor is started, the motor drives a transmission shaft and a driving wheel and a gear on the transmission shaft to rotate, the driving wheel drives a driven wheel to rotate through a belt, the driven wheel drives a rotating shaft and a filter frame and a diversion bin on the rotating shaft to rotate, the grinding fluid after primary filtration flows along the filter frame, impurities stay on the corresponding filter frame, the grinding fluid after filtration by the filter frame flows into the diversion bin, flows into the hollow rotating shaft through a fluid inlet groove, flows out from the bottom end of the rotating shaft and falls onto a filter membrane below the rotating shaft;
fifthly, the gear on the transmission shaft drives the gear II to rotate, the gear II drives the rolling shaft to rotate, the rolling shaft pulls the filter membrane to move, the moving filter membrane is enabled to filter the grinding fluid again, and the waste residues staying on the surface of the filter membrane are conveyed into a waste residue chamber along with the movement of the filter membrane;
sixthly, the grinding fluid filtered by the filter membrane enters the box body, and the grinding fluid is discharged from the liquid outlet pipe after being adsorbed and filtered again by the adsorption layer;
and seventhly, after the grinding fluid is subjected to deslagging and filtering, the motor is turned off, impurities in the filter frame, the flow guide bin and the waste residue chamber are removed, and the power supply is cut off.
Has the advantages that: according to the invention, the bottom end of the rotating shaft is of a hollow structure, the rotating shaft above the flow guide bin is provided with the liquid inlet groove, the liquid inlet groove is communicated with the hollow rotating shaft, the grinding liquid after primary filtration flows along the filter frame, impurities stay on the corresponding filter frame, the grinding liquid after filtration of the filter frame flows into the flow guide bin, flows into the hollow rotating shaft through the liquid inlet groove, flows out from the bottom end of the rotating shaft and falls onto the filter membrane below the rotating shaft, and the filtration efficiency and the filtration effect of the grinding liquid are improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial structural schematic view of the invention, illustrating a connection structure of a motor and a winding shaft.
Fig. 3 is a partial structural schematic view of the present invention, illustrating a connection structure of a rotation shaft and a diversion silo.
FIG. 4 is a partial schematic structural view of the present invention, illustrating a connection structure of a filter frame and a filter hole.
Fig. 5 is a partial structural schematic view of the present invention, illustrating a connection structure of the carrier bar and the fixing plate.
Fig. 6 is a schematic diagram of another embodiment of the present invention.
In the figure: 1. the device comprises a box body, a motor, a top plate, a rotating shaft, a filtering frame, a flow guide bin, a flow winding shaft, a filter membrane, a waste residue chamber, a liquid outlet pipe, a vertical plate, a suction layer, a filter plate, a valve, a fixing plate, a through hole, a bearing I, a bearing II, a transmission shaft, a driving wheel, a gear I, a gear II, a bearing II, a fixing ring, a filter cylinder 25, a filter cylinder 26, a liquid inlet groove, a driven wheel 27, a belt 28, a mounting ring 29, a filter hole 30, a baffle 31, a baffle 32, a gear II, a bearing rod 33, an infusion pump 34, a liquid suction pipe 35 and a liquid discharge pipe 36.
Detailed Description
The invention will be described in more detail below with reference to the accompanying drawings.
The first embodiment is as follows:
as shown in figures 1-5: the utility model provides a wear-resisting steel ball lapping liquid circulating filtration device, includes box 1, motor 2, roof 3, rotation axis 4, filter frame 5, water conservancy diversion storehouse 6, rolling axle 7 and filter membrane 8, its characterized in that: the device comprises a box body 1, a waste residue chamber 9 is arranged at the top of one side of the box body 1, a liquid outlet pipe 10 is arranged at the bottom of the other side of the box body, a vertical plate 11 is arranged at the top of the box body 1, a fixing plate 15 and a through hole 16 are arranged on the vertical plate 11, a bearing first 17 is arranged on the fixing plate 15 of one vertical plate 11, a bearing groove 18 is arranged on the fixing plate 15 of the other vertical plate 11, a motor 2 is arranged on the vertical plate 11, a transmission shaft 19 is arranged on the motor 2, a driving wheel 20 and a gear first 21 are arranged on the transmission shaft 19, a top plate 3 is arranged at the top of the vertical plate 11, a feeding bin 22 and a bearing second 23 are arranged on the top plate 3, the top end of a rotating shaft 4 is arranged in the bearing second 23, a driven wheel 27 is arranged at the bottom of the rotating shaft 4, the driven wheel 27 is, A filter hole 30, a mounting ring 29 is mounted on the rotating shaft 4, the diversion bin 6 is arranged on the rotating shaft 4 above the driven wheel 27, two ends of the winding shaft 7 penetrate out of the bearing I17, a gear II 32 is arranged at one end of the winding shaft 7, a bearing rod 33 is arranged on the filter membrane 8, the bearing rod 33 is placed in the bearing groove 18, the filter membrane 8 is connected with the winding shaft 7 after passing through the through hole 16, the grinding fluid to be processed is injected into the feeding bin 22, the grinding fluid flows into the filter cartridge 25 under the action of gravity for primary filtration, large-particle impurities stay in the filter cartridge 25, the grinding fluid after primary filtration flows into the uppermost filter frame 5 and flows and filters towards the lower filter frame 5 in sequence, the gear I21 on the transmission shaft 19 drives the gear II 32 to rotate, the gear II 32 drives the winding shaft 7 to rotate, the winding shaft 7 pulls the filter membrane 8 to move, so that the moving filter membrane 8 filters the grinding fluid again, the waste residue that stops on the surface of filter membrane 8 is carried in the waste residue room 9 along with the removal of filter membrane 8, and the waste residue falls on the filter plate 13 in the waste residue room 9, is convenient for flow the lapping liquid that mixes in the waste residue to waste residue room 9 bottom, sets up waste residue room 9 bottom into the inclined plane structure, makes the lapping liquid flow back to in the box 1 fast, has reduced the waste of lapping liquid.
Preferably, be provided with the adsorbed layer 12 of vertical structure in the box 1 that is close to drain pipe 10 one end to be provided with valve 14 on drain pipe 10, adopt activated carbon material preparation with adsorbed layer 12, the lapping liquid after straining a section of thick bamboo 25, filter frame 5, filter membrane 8 filters enters into in the box 1, the lapping liquid is discharged from drain pipe 10 after 12 adsorption filtration once more of adsorbed layer, fine impurity in the lapping liquid can be adsorbed to adsorbed layer 12, improve the filter effect of lapping liquid, be convenient for the use of the lapping liquid after the filtration.
Preferably, the bottom of the waste residue chamber 9 on the filter frame 5 is set to be in an inclined plane structure, a filter plate 13 with a transverse structure is arranged in the waste residue chamber 9, a first gear 21 on the transmission shaft 19 drives a second gear 32 to rotate, the second gear 32 drives a rolling shaft 7 to rotate, the rolling shaft 7 pulls the filter membrane 8 to move, the moving filter membrane 8 carries out filtration treatment on the grinding fluid again, the waste residue staying on the surface of the filter membrane 8 is conveyed into the waste residue chamber 9 along with the movement of the filter membrane 8, the waste residue falls onto the filter plate 13 in the waste residue chamber 9, the grinding fluid mixed in the waste residue is convenient to flow to the bottom of the waste residue chamber 9, the bottom of the waste residue chamber 9 is set to be in the inclined plane structure, the grinding fluid quickly flows back into the box body 1, and waste.
Preferably, the fixing ring 24 is arranged on the back of the top plate 3, the filter cartridge 25 is movably arranged on the fixing ring 24, the filter cartridge 25 is communicated with the feeding bin 22, the fixing ring 24 is connected with the filter cartridge 25 through threads, the filter cartridge 25 is convenient to mount or replace on the fixing ring 24, grinding fluid to be treated is injected into the feeding bin 22, the grinding fluid flows into the filter cartridge 25 under the action of gravity for primary filtration, large-particle impurities stay in the filter cartridge 25, the filtering efficiency of the grinding fluid can be improved, the filtering difficulty of the grinding fluid can be reduced, and the service life of the filtering device is prolonged.
Preferably, 4 bottoms of rotation axis set up to hollow structure, be provided with feed liquor groove 26 on the rotation axis 4 of water conservancy diversion storehouse 6 top, and communicate feed liquor groove 26 with hollow rotation axis 4, the lapping liquid after the prefiltering flows along filtering frame 5, impurity stops on corresponding filtering frame 5, the lapping liquid after filtering frame 5 filters flows into water conservancy diversion storehouse 6 in, flow into hollow rotation axis 4 through feed liquor groove 26 in, and flow out from 4 bottoms of rotation axis, fall on the filter membrane 8 of rotation axis 4 below, the filtration efficiency and the filter effect of lapping liquid have been improved.
Preferably, filter frame 5 set up to bamboo hat shape structure, diversion storehouse 6 set up to the infundibulate structure, prefilter's lapping liquid falls to filter frame 5 surface, 5 surperficial impurity of filter frame of lapping liquid through the filter orifice 30 below that flows roll from filter frame 5 surface downwards, flow the edge of filtering frame 5, make impurity and lapping liquid can the abundant separation, improve the filtration efficiency and the filter effect of lapping liquid, the lapping liquid after filtering frame 5 filters enters into diversion storehouse 6 in, the diversion storehouse 6 of infundibulate avoids the lapping liquid to splash at will, the waste of lapping liquid has been reduced.
Preferably, filter frame 5, its quantity is 3, will filter the sieve mesh number on the frame 5 and increase from top to bottom in proper order, and be provided with baffle 31 at the edge of filter frame 5, a plurality of filter frames 5 can be to the abundant filtration of lapping liquid, further improve the filter effect of lapping liquid, the lapping liquid filters 5 surface impurity of frame 5 below that the hole 30 flows through filtering and rolls from filtering 5 surfaces of frame downwards, the edge of filtering frame 5 flows, can play the barrier effect to impurity through baffle 31, avoid impurity to fall from filtering 5 edges of frame, and then improve the separation effect of impurity and lapping liquid.
Preferably, the second gear 32 on the winding shaft 7 is connected with the first gear 21 on the transmission shaft 19, the first gear 21 on the transmission shaft 19 drives the second gear 32 to rotate, the second gear 32 drives the winding shaft 7 to rotate, the winding shaft 7 pulls the filter membrane 8 to move, the moving filter membrane 8 is used for filtering the grinding fluid again, and waste residues staying on the surface of the filter membrane 8 are conveyed into the waste residue chamber 9 along with the movement of the filter membrane 8, so that the filtering effect of the grinding fluid is further improved.
An operation method suitable for a wear-resistant steel ball grinding fluid circulating and filtering device is characterized by comprising the following steps: the operation method comprises the following steps:
firstly, checking whether a circuit of the abrasion-resistant steel ball grinding fluid circulating filter device is normal or not, and checking whether the motor 2 works normally or not;
secondly, mounting the mounting ring 29 on the filter frame 5 on the rotating shaft 4, placing the bearing rod 33 of the filter membrane 8 in the bearing groove 18, connecting the filter membrane 8 with the winding shaft 7 after passing through the through hole 16, and mounting the filter cartridge 25 on the fixing ring 24;
thirdly, the grinding fluid to be treated is injected into the feeding bin 22, the grinding fluid flows into the filter cylinder 25 under the action of gravity for primary filtration, large-particle impurities stay in the filter cylinder 25, the grinding fluid after primary filtration flows into the uppermost filter frame 5 and flows and is filtered towards the lower filter frame 5 in sequence;
fourthly, the motor 2 is started, the motor 2 drives the transmission shaft 19 and a driving wheel 20 and a first gear 21 on the transmission shaft 19 to rotate, the driving wheel 20 drives a driven wheel 27 to rotate through a belt 28, the driven wheel 27 drives the rotating shaft 4 and a filter frame 5 and a diversion bin 6 on the rotating shaft 4 to rotate, the grinding fluid after primary filtration flows along the filter frame 5, impurities stay on the corresponding filter frame 5, the grinding fluid after filtration through the filter frame 5 flows into the diversion bin 6, flows into the hollow rotating shaft 4 through a liquid inlet groove 26, flows out from the bottom end of the rotating shaft 4 and falls onto a filter membrane 8 below the rotating shaft 4;
fifthly, a first gear 21 on the transmission shaft 19 drives a second gear 32 to rotate, the second gear 32 drives a rolling shaft 7 to rotate, the rolling shaft 7 pulls the filter membrane 8 to move, the moving filter membrane 8 filters the grinding fluid again, and waste residues staying on the surface of the filter membrane 8 are conveyed into the waste residue chamber 9 along with the movement of the filter membrane 8;
sixthly, the grinding fluid filtered by the filter membrane 8 enters the box body 1, and is discharged from the liquid outlet pipe 10 after being adsorbed and filtered again by the adsorption layer 12;
seventhly, after the grinding fluid is subjected to deslagging and filtering, the motor 2 is closed, impurities in the filtering frame 5, the diversion bin 6 and the waste residue chamber 9 are removed, and the power supply is cut off.
Example two:
as shown in fig. 6: the utility model provides a wear-resisting steel ball lapping liquid circulating filtration device, includes box 1, motor 2, roof 3, rotation axis 4, filter frame 5, water conservancy diversion storehouse 6, rolling axle 7 and filter membrane 8, its characterized in that: the device comprises a box body 1, a waste residue chamber 9 is arranged at the top of one side of the box body 1, a liquid outlet pipe 10 is arranged at the bottom of the other side of the box body, a vertical plate 11 is arranged at the top of the box body 1, a fixing plate 15 and a through hole 16 are arranged on the vertical plate 11, a bearing first 17 is arranged on the fixing plate 15 of one vertical plate 11, a bearing groove 18 is arranged on the fixing plate 15 of the other vertical plate 11, a motor 2 is arranged on the vertical plate 11, a transmission shaft 19 is arranged on the motor 2, a driving wheel 20 and a gear first 21 are arranged on the transmission shaft 19, a top plate 3 is arranged at the top of the vertical plate 11, a feeding bin 22 and a bearing second 23 are arranged on the top plate 3, the top end of a rotating shaft 4 is arranged in the bearing second 23, a driven wheel 27 is arranged at the bottom of the rotating shaft 4, the driven wheel 27 is, A filter hole 30, a mounting ring 29 is mounted on the rotating shaft 4, the diversion bin 6 is arranged on the rotating shaft 4 above the driven wheel 27, two ends of the winding shaft 7 penetrate out of the bearing I17, a gear II 32 is arranged at one end of the winding shaft 7, a bearing rod 33 is arranged on the filter membrane 8, the bearing rod 33 is placed in the bearing groove 18, the filter membrane 8 is connected with the winding shaft 7 after passing through the through hole 16, the grinding fluid to be processed is injected into the feeding bin 22, the grinding fluid flows into the filter cartridge 25 under the action of gravity for primary filtration, large-particle impurities stay in the filter cartridge 25, the grinding fluid after primary filtration flows into the uppermost filter frame 5 and flows and filters towards the lower filter frame 5 in sequence, the gear I21 on the transmission shaft 19 drives the gear II 32 to rotate, the gear II 32 drives the winding shaft 7 to rotate, the winding shaft 7 pulls the filter membrane 8 to move, so that the moving filter membrane 8 filters the grinding fluid again, the waste residue that stops on the surface of filter membrane 8 is carried in the waste residue room 9 along with the removal of filter membrane 8, and the waste residue falls on the filter plate 13 in the waste residue room 9, is convenient for flow the lapping liquid that mixes in the waste residue to waste residue room 9 bottom, sets up waste residue room 9 bottom into the inclined plane structure, makes the lapping liquid flow back to in the box 1 fast, has reduced the waste of lapping liquid.
Preferably, be provided with the adsorbed layer 12 of vertical structure in the box 1 that is close to drain pipe 10 one end to be provided with valve 14 on drain pipe 10, adopt activated carbon material preparation with adsorbed layer 12, the lapping liquid after straining a section of thick bamboo 25, filter frame 5, filter membrane 8 filters enters into in the box 1, the lapping liquid is discharged from drain pipe 10 after 12 adsorption filtration once more of adsorbed layer, fine impurity in the lapping liquid can be adsorbed to adsorbed layer 12, improve the filter effect of lapping liquid, be convenient for the use of the lapping liquid after the filtration.
Preferably, the bottom of the waste residue chamber 9 on the filter frame 5 is set to be in an inclined plane structure, a filter plate 13 with a transverse structure is arranged in the waste residue chamber 9, a first gear 21 on the transmission shaft 19 drives a second gear 32 to rotate, the second gear 32 drives a rolling shaft 7 to rotate, the rolling shaft 7 pulls the filter membrane 8 to move, the moving filter membrane 8 carries out filtration treatment on the grinding fluid again, the waste residue staying on the surface of the filter membrane 8 is conveyed into the waste residue chamber 9 along with the movement of the filter membrane 8, the waste residue falls onto the filter plate 13 in the waste residue chamber 9, the grinding fluid mixed in the waste residue is convenient to flow to the bottom of the waste residue chamber 9, the bottom of the waste residue chamber 9 is set to be in the inclined plane structure, the grinding fluid quickly flows back into the box body 1, and waste.
Preferably, the fixing ring 24 is arranged on the back of the top plate 3, the filter cartridge 25 is movably arranged on the fixing ring 24, the filter cartridge 25 is communicated with the feeding bin 22, the fixing ring 24 is connected with the filter cartridge 25 through threads, the filter cartridge 25 is convenient to mount or replace on the fixing ring 24, grinding fluid to be treated is injected into the feeding bin 22, the grinding fluid flows into the filter cartridge 25 under the action of gravity for primary filtration, large-particle impurities stay in the filter cartridge 25, the filtering efficiency of the grinding fluid can be improved, the filtering difficulty of the grinding fluid can be reduced, and the service life of the filtering device is prolonged.
Preferably, 4 bottoms of rotation axis set up to hollow structure, be provided with feed liquor groove 26 on the rotation axis 4 of water conservancy diversion storehouse 6 top, and communicate feed liquor groove 26 with hollow rotation axis 4, the lapping liquid after the prefiltering flows along filtering frame 5, impurity stops on corresponding filtering frame 5, the lapping liquid after filtering frame 5 filters flows into water conservancy diversion storehouse 6 in, flow into hollow rotation axis 4 through feed liquor groove 26 in, and flow out from 4 bottoms of rotation axis, fall on the filter membrane 8 of rotation axis 4 below, the filtration efficiency and the filter effect of lapping liquid have been improved.
Preferably, filter frame 5 set up to bamboo hat shape structure, diversion storehouse 6 set up to the infundibulate structure, prefilter's lapping liquid falls to filter frame 5 surface, 5 surperficial impurity of filter frame of lapping liquid through the filter orifice 30 below that flows roll from filter frame 5 surface downwards, flow the edge of filtering frame 5, make impurity and lapping liquid can the abundant separation, improve the filtration efficiency and the filter effect of lapping liquid, the lapping liquid after filtering frame 5 filters enters into diversion storehouse 6 in, the diversion storehouse 6 of infundibulate avoids the lapping liquid to splash at will, the waste of lapping liquid has been reduced.
Preferably, filter frame 5, its quantity is 5, will filter the sieve mesh number on the frame 5 and increase from top to bottom in proper order, and be provided with baffle 31 at the edge of filter frame 5, a plurality of filter frames 5 can be to the abundant filtration of lapping liquid, further improve the filter effect of lapping liquid, the lapping liquid filters 5 surface impurity of frame 5 below that the hole 30 flows through filtering and rolls from filtering 5 surfaces of frame downwards, the edge of filtering frame 5 flows, can play the barrier effect to impurity through baffle 31, avoid impurity to fall from filtering 5 edges of frame, and then improve the separation effect of impurity and lapping liquid.
Preferably, the second gear 32 on the winding shaft 7 is connected with the first gear 21 on the transmission shaft 19, the first gear 21 on the transmission shaft 19 drives the second gear 32 to rotate, the second gear 32 drives the winding shaft 7 to rotate, the winding shaft 7 pulls the filter membrane 8 to move, the moving filter membrane 8 is used for filtering the grinding fluid again, and waste residues staying on the surface of the filter membrane 8 are conveyed into the waste residue chamber 9 along with the movement of the filter membrane 8, so that the filtering effect of the grinding fluid is further improved.
Preferably, the infusion pump 34 is arranged on the vertical plate 11, the liquid suction pipe 35 and the liquid discharge pipe 36 are arranged on the infusion pump 34, the liquid suction pipe 35 extends into the box body 1, the liquid discharge pipe 36 extends into the upper part of the uppermost filter frame 5 through the vertical plate 11, the infusion pump 34 can suck the grinding fluid in the box body 1 and discharge the grinding fluid to the surface of the uppermost filter frame 5 through the liquid discharge pipe 36, and the filtered grinding fluid is filtered again, so that the filtering efficiency and the filtering effect of the grinding fluid are further improved.
An operation method suitable for a wear-resistant steel ball grinding fluid circulating and filtering device is characterized by comprising the following steps: the operation method comprises the following steps:
firstly, checking whether a circuit of the abrasion-resistant steel ball grinding fluid circulating filter device is normal or not, and checking whether the motor 2 works normally or not;
secondly, mounting the mounting ring 29 on the filter frame 5 on the rotating shaft 4, placing the bearing rod 33 of the filter membrane 8 in the bearing groove 18, connecting the filter membrane 8 with the winding shaft 7 after passing through the through hole 16, and mounting the filter cartridge 25 on the fixing ring 24;
thirdly, the grinding fluid to be treated is injected into the feeding bin 22, the grinding fluid flows into the filter cylinder 25 under the action of gravity for primary filtration, large-particle impurities stay in the filter cylinder 25, the grinding fluid after primary filtration flows into the uppermost filter frame 5 and flows and is filtered towards the lower filter frame 5 in sequence;
fourthly, the motor 2 is started, the motor 2 drives the transmission shaft 19 and a driving wheel 20 and a first gear 21 on the transmission shaft 19 to rotate, the driving wheel 20 drives a driven wheel 27 to rotate through a belt 28, the driven wheel 27 drives the rotating shaft 4 and a filter frame 5 and a diversion bin 6 on the rotating shaft 4 to rotate, the grinding fluid after primary filtration flows along the filter frame 5, impurities stay on the corresponding filter frame 5, the grinding fluid after filtration through the filter frame 5 flows into the diversion bin 6, flows into the hollow rotating shaft 4 through a liquid inlet groove 26, flows out from the bottom end of the rotating shaft 4 and falls onto a filter membrane 8 below the rotating shaft 4;
fifthly, a first gear 21 on the transmission shaft 19 drives a second gear 32 to rotate, the second gear 32 drives a rolling shaft 7 to rotate, the rolling shaft 7 pulls the filter membrane 8 to move, the moving filter membrane 8 filters the grinding fluid again, and waste residues staying on the surface of the filter membrane 8 are conveyed into the waste residue chamber 9 along with the movement of the filter membrane 8;
sixthly, the grinding fluid filtered by the filter membrane 8 enters the box body 1, and is discharged from the liquid outlet pipe 10 after being adsorbed and filtered again by the adsorption layer 12;
seventhly, after the grinding fluid is subjected to deslagging and filtering, the motor 2 is closed, impurities in the filtering frame 5, the diversion bin 6 and the waste residue chamber 9 are removed, and the power supply is cut off.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The parts not involved in the present invention are the same as or can be implemented using the prior art.
Claims (9)
1. The utility model provides a wear-resisting steel ball lapping liquid circulating filtration device, includes box, motor, roof, rotation axis, filter frame, water conservancy diversion storehouse, rolling axle and filter membrane, its characterized in that: the top of one side of the box body is provided with a waste residue chamber, the bottom of the other side of the box body is provided with a liquid outlet pipe, the top of the box body is provided with a vertical plate, the vertical plate is provided with a fixing plate and a through hole, the fixing plate of one vertical plate is provided with a bearing I, the fixing plate of the other vertical plate is provided with a bearing groove, the motor is arranged on the vertical plate, the motor is provided with a transmission shaft, the transmission shaft is provided with a driving wheel and a gear I, the top plate is arranged at the top of the vertical plate, the top of the top plate is provided with a feeding bin and a bearing II, the top end of the rotating shaft is arranged in the bearing II, the bottom of the rotating shaft is provided with a driven wheel, the driven wheel is connected with the driving wheel through a belt and penetrates through hole through the belt, the filter frame is provided with, two ends of the winding shaft penetrate out of the first bearing, a second gear is arranged at one end of the winding shaft, a bearing rod is arranged on the filter membrane, the bearing rod is placed in a bearing groove, and the filter membrane penetrates through the through hole and then is connected with the winding shaft.
2. The abrasion-resistant steel ball grinding fluid circulating and filtering device as claimed in claim 1, wherein: the box in be provided with vertical structure's adsorbed layer to be provided with the valve on the drain pipe.
3. The abrasion-resistant steel ball grinding fluid circulating and filtering device as claimed in claim 1, wherein: the bottom of the waste residue chamber on the filter frame is of an inclined surface structure, and a filter plate with a transverse structure is arranged in the waste residue chamber.
4. The abrasion-resistant steel ball grinding fluid circulating and filtering device as claimed in claim 1, wherein: the back of the top plate is provided with a fixing ring, a filter cylinder is movably arranged on the fixing ring, and the filter cylinder is communicated with the feeding bin.
5. The abrasion-resistant steel ball grinding fluid circulating and filtering device as claimed in claim 1, wherein: the bottom end of the rotating shaft is of a hollow structure, a liquid inlet groove is formed in the rotating shaft above the flow guide bin, and the liquid inlet groove is communicated with the hollow rotating shaft.
6. The abrasion-resistant steel ball grinding fluid circulating and filtering device as claimed in claim 1, wherein: the filter frame is arranged to be of a bamboo hat-shaped structure, and the diversion cabin is arranged to be of a funnel-shaped structure.
7. The apparatus for circulating and filtering abrasive steel ball grinding fluid according to claim 1 or 6, wherein: the number of the filter frames is 2-5, the mesh number of the sieve pores on the filter frames is sequentially increased from top to bottom, and baffles are arranged at the edges of the filter frames.
8. The abrasion-resistant steel ball grinding fluid circulating and filtering device as claimed in claim 1, wherein: and a second gear on the winding shaft is connected with a first gear on the transmission shaft.
9. An operation method suitable for the abrasion-resistant steel ball grinding fluid circulating and filtering device according to claim 1, characterized by comprising the following steps: the operation method comprises the following steps:
firstly, checking whether a circuit of the abrasion-resistant steel ball grinding fluid circulating filter device is normal or not, and checking whether a motor works normally or not;
secondly, mounting a mounting ring on the filter frame on the rotating shaft, placing a bearing rod of the filter membrane in a bearing groove, connecting the filter membrane with a winding shaft after penetrating through the through hole, and mounting the filter cartridge on a fixing ring;
thirdly, the grinding fluid to be treated is injected into the feeding bin, the grinding fluid flows into the filter cylinder for preliminary filtration under the action of gravity, large-particle impurities stay in the filter cylinder, and the grinding fluid after preliminary filtration flows into the uppermost filter frame and flows and is filtered towards the lower filter frame in sequence;
fourthly, a motor is started, the motor drives a transmission shaft and a driving wheel and a gear on the transmission shaft to rotate, the driving wheel drives a driven wheel to rotate through a belt, the driven wheel drives a rotating shaft and a filter frame and a diversion bin on the rotating shaft to rotate, the grinding fluid after primary filtration flows along the filter frame, impurities stay on the corresponding filter frame, the grinding fluid after filtration by the filter frame flows into the diversion bin, flows into the hollow rotating shaft through a fluid inlet groove, flows out from the bottom end of the rotating shaft and falls onto a filter membrane below the rotating shaft;
fifthly, the gear on the transmission shaft drives the gear II to rotate, the gear II drives the rolling shaft to rotate, the rolling shaft pulls the filter membrane to move, the moving filter membrane is enabled to filter the grinding fluid again, and the waste residues staying on the surface of the filter membrane are conveyed into a waste residue chamber along with the movement of the filter membrane;
sixthly, the grinding fluid filtered by the filter membrane enters the box body, and the grinding fluid is discharged from the liquid outlet pipe after being adsorbed and filtered again by the adsorption layer;
and seventhly, after the grinding fluid is subjected to deslagging and filtering, the motor is turned off, impurities in the filter frame, the flow guide bin and the waste residue chamber are removed, and the power supply is cut off.
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| CN202110524242.0A CN113069825A (en) | 2021-05-13 | 2021-05-13 | Wear-resistant steel ball grinding fluid circulating and filtering device and operation method thereof |
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| CN202110524242.0A CN113069825A (en) | 2021-05-13 | 2021-05-13 | Wear-resistant steel ball grinding fluid circulating and filtering device and operation method thereof |
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Application publication date: 20210706 |