CN113063917A - Surface inspection and flaw detection device for large mechanical parts - Google Patents
Surface inspection and flaw detection device for large mechanical parts Download PDFInfo
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- CN113063917A CN113063917A CN202110270596.7A CN202110270596A CN113063917A CN 113063917 A CN113063917 A CN 113063917A CN 202110270596 A CN202110270596 A CN 202110270596A CN 113063917 A CN113063917 A CN 113063917A
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Abstract
The invention provides a surface inspection and flaw detection device for large-scale mechanical parts, which relates to the technical field of part flaw detection and solves the problems that in the practical application process of the existing flaw detection device, because the surface of a cylindrical machine cannot be cleaned when the surface of the machine is subjected to flaw detection, the normal flaw detection is influenced due to the residual metal scraps, and the damaged part of the mechanical part cannot be quickly marked because the damaged part cannot be quickly marked, and the device comprises a displacement mechanism which is arranged at the top end of a central control mechanism, wherein when a machine base needs to be moved, a single-side pneumatic push column can be started to move, when a flaw detection head detects the flaw, an electric cylinder in a marking mechanism can be started through a feedback processor, and then a push rod pushes a press ring to quickly mark the flaw part, so as to achieve the purpose of more conveniently carrying out follow-up repair.
Description
Technical Field
The invention belongs to the technical field of part flaw detection, and particularly relates to a surface inspection and flaw detection device for large-sized mechanical parts.
Background
The flaw detection of mechanical parts is to detect cracks or defects inside metal materials or parts, and the commonly used flaw detection methods include: the physical flaw detection is nondestructive flaw detection under the condition of no chemical change, and the nondestructive flaw detection is to detect whether the detected object has defects or non-uniformity by utilizing the characteristics of sound, light, magnetism, electricity and the like of the substances on the premise of not damaging or influencing the use performance of the detected object, and give information such as the size, the position, the property, the quantity and the like of the defects.
For example, application No.: CN201710955466.0, the invention relates to a mechanical part flaw detection device, which comprises a base, a flaw detector, a machine head, a filter bag frame, a mounting seat, an air bag, a pulse electromagnetic valve, a jetting tube, a box body, a dust removal filter bag, a liquid pump, a liquid tank, a jetting nozzle, a liquid tank, a liquid conveying tube, a conveying pump, a contact switch, a communication chamber, a feeler lever and a floating ball, wherein the flaw detector is arranged inside the machine head, the dust removal filter bag is arranged inside the filter bag frame, the jetting tube is connected with an outer pulse electromagnetic valve, the pulse electromagnetic valve is connected with the air bag, the design can carry out deep purification on redundant magnetic suspension, remove tiny impurities mixed after the magnetic suspension is contacted with mechanical parts in the flaw detection process, the liquid jetting nozzle is connected with the liquid tank through a connecting tube, the liquid tank is arranged on the base, the conveying pump is arranged inside the liquid tank, the contact switch is arranged on the top end face inside the communication chamber, the floating ball is provided with, and the situation that the magnetic suspension amount in the liquid tank is more and the backflow or overflow occurs is also prevented.
Based on the search of the above patent and the discovery of combining the devices in the prior art, when the above device is used, although the overflow of the magnetic suspension can be reduced, in the practical application process, because the surface of the cylindrical machine cannot be cleaned when the surface of the machine is inspected, the influence on normal inspection caused by residual metal scraps can exist, and moreover, the quick marking operation on the flaw position cannot be performed, so that the damaged position of the machine part cannot be quickly positioned.
Disclosure of Invention
In order to solve the technical problems, the invention provides a surface inspection and flaw detection device for large-sized machine parts, which aims to solve the problems that in the practical application process of the conventional flaw detection device, the surface of a cylindrical machine cannot be cleaned when the surface of the machine is subjected to flaw detection, so that the normal flaw detection is influenced due to residual metal scraps, and the damaged part of the machine part cannot be quickly positioned due to the fact that the flaw part cannot be quickly marked.
The invention relates to a surface inspection and flaw detection device for large mechanical parts, which is realized by the following specific technical means:
a surface inspection and flaw detection device for large mechanical parts comprises a displacement mechanism, a dust removal mechanism and a marking mechanism, wherein the displacement mechanism is arranged at the top end position of a central control mechanism; the dust removing mechanism is hinged to the inner side of the central control mechanism, and the inner side of the dust removing mechanism is connected with the flaw detection mechanism in a sliding mode; the marking mechanism is arranged at the right side position of the flaw detection mechanism; marking mechanism is still including driven lever and impression ring, the driven lever is equipped with two places altogether, and two places driven lever difference fixed connection both sides position about the left end face of push rod left end face fixed connection's balance plate to the impression ring is still installed in the left side of two places driven lever, the inside of impression ring contains the ink, and the left side of impression ring is installed and is pressed the sponge, and rack fixed connection is in the right-hand member face position of frame under the installation status.
Furthermore, the central control mechanism comprises a support, a processor and a rotating shaft, the support is designed to be a U-shaped structure, the processor is attached to the bottom end face of the support, the rotating shaft is provided with two positions, and the two rotating shafts are transversely arranged in an array mode and are respectively installed at the left side and the right side of the inside of the support;
furthermore, the displacement mechanism comprises a motor and moving wheels, the moving wheels are provided with four positions, each two moving wheels form one group, two groups of moving wheels are respectively arranged at the front and rear opening positions at the top end of the support, the motor is arranged at the right side positions of the two moving wheels at the front side, and the motor is screwed on the front side position of the right end face of the support through a bolt in the installation state;
furthermore, the dust removing mechanism comprises two lantern rings and two fixing plates, wherein the lantern rings are provided with two positions, arc-shaped guide grooves are formed in the front side and the rear side of the interior of each lantern ring, the fixing plates are provided with two positions, the two fixing plates are fixedly connected to the top sides of the outer peripheral surfaces of the two lantern rings respectively, the two lantern rings are connected with two rotating shafts arranged on the inner side of the support respectively, and the lantern rings are designed to be hollow in the interior;
furthermore, the dust removing mechanism also comprises dust removing heads and an air pumping machine, the dust removing heads are provided with sixteen positions, wherein every six dust removing heads form one group, two groups of dust removing heads are respectively arranged at the front side surface and the rear side surface of the two lantern rings, the two groups of dust removing heads are both in a structural design inclined inwards by 20 degrees, the air pumping machine is fixedly connected to the position of the top end surface in the U-shaped support, and the air pumping machine can be inserted into the inner side positions of the two lantern rings through a hose in the installation state to be connected with the dust removing heads;
furthermore, the marking mechanism comprises a rack, an electric cylinder and a push rod, wherein the rack is designed in a U-shaped structure, the electric cylinder is arranged in the center of the right end face of the rack, the push rod is arranged on the left side of the electric cylinder, and a balance plate is further arranged on the left side of the push rod;
further, the mechanism of detecting a flaw is including frame, the head of detecting a flaw and pneumatic fore-set, the frame is arc structural design, and the equal fixedly connected with curved guide block of the front and back both sides face of frame, the left side central point that the head of detecting a flaw was installed at curved frame puts, pneumatic fore-set is equipped with two altogether, and two pneumatic fore-sets are installed respectively at the top face and the bottom face position of frame, and the frame passes through guide block sliding connection in the inboard position of the lantern ring under the mounted state.
Compared with the prior art, the invention has the following beneficial effects:
in the invention, because the right side of the bracket is also provided with the displacement mechanism, wherein every two displacement wheels form one group, two groups of moving wheels are respectively arranged at the front and the rear openings of the top end of the bracket, the motor is arranged at the right position of the two moving wheels at the front side, therefore, when the movement detection is needed, the dust removing mechanism can be moved by starting the motor, sixteen dust removing heads in the dust removing mechanism are arranged, wherein every six dust removing heads are in one group, and two groups of dust removing heads are respectively arranged at the front side surface and the rear side surface of the two lantern rings, and the two groups of dust removing heads are both designed to be inclined inward by 20 degrees, so that the dust removing heads can be supplied with air by the air pumping machine when the motor moves, the aim of cleaning metal scraps on the surfaces of parts by wind power is fulfilled, the problem that the flaw can not be detected normally because of metal sweeps is remained on the surface of machine part can effectual solution of this design appear.
On the other hand, because of the pneumatic pushing columns altogether is equipped with two, and two pneumatic pushing columns are installed respectively in the top end face and the bottom end face position of frame, the frame passes through guide block sliding connection in the inboard position of lantern ring under the mounted state, consequently the accessible starts the pneumatic pushing columns of unilateral and moves when needs move the frame, and the accessible feeds back to the electronic jar in the treater start marking mechanism when detecting the flaw when the head of detecting a flaw, and then promotes the impression ring through the push rod and carries out quick mark to the flaw, in order to reach the purpose that more conveniently carries out follow-up restoration.
Drawings
Fig. 1 is a left side view of the present invention.
Fig. 2 is a schematic axial view of the present invention.
Fig. 3 is a right side view of the present invention.
Fig. 4 is an enlarged schematic view of the structure at a in fig. 1 according to the present invention.
Fig. 5 is an enlarged schematic view of the invention at B in fig. 2.
Fig. 6 is an enlarged view of the structure of fig. 3 at C according to the present invention.
In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:
1. a central control mechanism; 101. a support; 102. a processor; 103. a rotating shaft; 2. a displacement mechanism; 201. a motor; 202. a moving wheel; 3. a dust removal mechanism; 301. a collar; 302. a fixing plate; 303. a dust removal head; 304. pumping an air machine; 4. a marking mechanism; 401. a rack; 402. an electric cylinder; 403. a push rod; 404. a driven lever; 405. embossing a ring; 5. a flaw detection mechanism; 501. a machine base; 502. a flaw detection head; 503. and (4) pneumatically pushing the column.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
as shown in figures 1 to 6:
the invention provides a surface inspection and flaw detection device for large-sized mechanical parts, comprising: the device comprises a displacement mechanism 2, a dust removal mechanism 3 and a marking mechanism 4, wherein the displacement mechanism 2 is arranged at the top end position of a middle control mechanism 1; the dust removing mechanism 3 is hinged at the inner side of the middle control mechanism 1, and the inner side of the dust removing mechanism 3 is connected with a flaw detection mechanism 5 in a sliding manner; the marking mechanism 4 is arranged at the right side position of the flaw detection mechanism 5; the marking mechanism 4 further comprises a driven rod 404 and an impression ring 405, the driven rod 404 is provided with two positions, the two driven rods 404 are respectively and fixedly connected to the upper side and the lower side of the left end face of the balance plate fixedly connected to the left end face of the push rod 403, the impression ring 405 is further installed on the left side of the two driven rods 404, ink is contained in the impression ring 405, a pressing sponge is installed on the left side of the impression ring 405, and the rack 401 is fixedly connected to the right end face of the base 501 in the installation state.
The central control mechanism 1 includes a support 101, a processor 102 and a rotating shaft 103, the support 101 is designed to be a U-shaped structure, the processor 102 is attached to the bottom end face of the support 101, the rotating shaft 103 has two positions, and the two rotating shafts 103 are arranged in a transverse array and are respectively installed at the left side and the right side of the inside of the support 101.
Wherein, displacement mechanism 2 is including motor 201 and removal wheel 202, removes wheel 202 and is equipped with the four places altogether, and wherein every two places remove wheel 202 and be a set of, and two sets of removal wheels 202 install respectively in the top of support 101 front and back both sides opening part position, and motor 201 is installed in the right side position that is located the two removal wheels 202 of front side, and motor 201 connects through the bolt-on in the right end face front side position of support 101 under the installation state.
Wherein, the dust removing mechanism 3 comprises a lantern ring 301 and a fixing plate 302, the lantern ring 301 is provided with two positions, arc-shaped guide grooves are respectively arranged at the front side and the rear side of the inner parts of the two lantern rings 301, the fixing plate 302 is provided with two parts, and two fixing plates 302 are respectively fixedly connected at the top side positions of the outer peripheral surfaces of the two lantern rings 301, and the two lantern rings 301 are respectively connected with the two rotating shafts 103 arranged at the inner side of the bracket 101, the lantern rings 301 are designed to be hollow inside, two groups of dust removing heads 303 are respectively arranged at the front side and the rear side of the two lantern rings 301, and the two groups of dust removing heads 303 are both designed to be inclined inward by 20 degrees, so that when the motor 201 moves, the air pump 304 can supply air to the dust removing heads 303 to achieve the purpose of cleaning metal scraps on the surfaces of parts by wind power, the problem that the flaw can not be detected normally because of metal sweeps is remained on the surface of machine part can effectual solution of this design appear.
The dust removing mechanism 3 further comprises a dust removing head 303 and an air pumping machine 304, the dust removing head 303 is provided with sixteen positions, wherein every six positions of the dust removing head 303 are a group, two groups of dust removing heads 303 are respectively arranged at the front side surface and the rear side surface of the two lantern rings 301, the two groups of dust removing heads 303 are both inwards inclined by 20 degrees, the air pumping machine 304 is fixedly connected to the position of the top end surface of the inner part of the U-shaped support 101, and the air pumping machine 304 can be inserted into the inner side positions of the two lantern rings 301 through a hose in a mounting state to be connected with the dust removing heads 303.
The marking mechanism 4 comprises a rack 401, an electric cylinder 402 and a push rod 403, wherein the rack 401 is designed to be in a U-shaped structure, the electric cylinder 402 is installed at the center of the right end face of the rack 401, the push rod 403 is installed on the left side of the electric cylinder 402, and a balance plate is also installed on the left side of the push rod 403.
The flaw detection mechanism 5 comprises a base 501, a flaw detection head 502 and a pneumatic push column 503, wherein the base 501 is designed in an arc structure, the front side surface and the rear side surface of the base 501 are fixedly connected with arc-shaped guide blocks, the flaw detection head 502 is installed at the center position of the left side of the arc-shaped base 501, the pneumatic push column 503 is provided with two positions, the two pneumatic push columns 503 are respectively installed at the top end surface and the bottom end surface of the base 501, and the base 501 is connected to the inner side position of the sleeve ring 301 through the guide blocks in a sliding mode in an installation state.
When in use: firstly, two lantern rings 301 in the dust removing mechanism 3 are unfolded around two rotating shafts 103 arranged on the inner side of a support 101 in a center control mechanism 1, the two lantern rings 301 are sleeved at the outer side positions of a cylindrical mechanical part after being unfolded, then bolts penetrate through two fixing plates 302 to firmly sleeve the two lantern rings 301 at the outer sides of the mechanical part for placement, and a displacement mechanism 2 is further arranged on the right side of the support 101, wherein every two moving wheels 202 form one group, two groups of moving wheels 202 are respectively arranged at the front side and the rear side opening positions of the top end of the support 101, a motor 201 is arranged at the right side position of the two moving wheels 202 at the front side, so that the dust removing mechanism 3 can be moved by starting the motor 201 when movement detection is needed, sixteen dust removing heads 303 in the dust removing mechanism 3 are arranged, wherein every six dust removing heads 303 form one group, and the two groups of dust removing heads 303 are respectively arranged at the front side and rear side positions of the two lantern rings 301, the two groups of dust removal heads 303 are both in a structural design inclining inward by 20 degrees, so that when the motor 201 moves, the air pump 304 can supply air to the dust removal heads 303 to achieve the purpose of cleaning metal scraps on the surfaces of the parts by using wind power, and the design can effectively solve the problem that the flaw detection cannot be normally performed due to the fact that the metal scraps are remained on the surfaces of the mechanical parts;
on the other hand, the base 501 in the flaw detection mechanism 5 is designed to be an arc-shaped structure, the front side surface and the rear side surface of the base 501 are fixedly connected with arc-shaped guide blocks, the flaw detection head 502 is installed at the left center position of the arc-shaped base 501, the two pneumatic push columns 503 are provided with two positions, the two pneumatic push columns 503 are respectively installed at the top end surface and the bottom end surface of the base 501, the base 501 is connected to the inner side position of the lantern ring 301 in a sliding mode through the guide blocks in the installation state, therefore, when the base 501 needs to be moved, the single-side pneumatic push column 503 can be started, when the flaw detection head 502 detects a flaw, the processor 102 can be fed back to start the electric cylinder 402 in the marking mechanism 4, and then the stamping ring 405 is pushed through the push rod to quickly mark the flaw, so that the purpose of more convenient subsequent.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (7)
1. A surface inspection and flaw detection device for large mechanical parts is characterized in that: the device comprises a displacement mechanism (2), a dust removal mechanism (3) and a marking mechanism (4), wherein the displacement mechanism (2) is arranged at the top end position of a central control mechanism (1); the dust removing mechanism (3) is hinged to the inner side of the central control mechanism (1), and the inner side of the dust removing mechanism (3) is connected with a flaw detection mechanism (5) in a sliding mode; the marking mechanism (4) is arranged at the right side position of the flaw detection mechanism (5); marking mechanism (4) are still including driven lever (404) and impression ring (405), driven lever (404) are equipped with two places altogether, and two places driven lever (404) respectively fixed connection both sides position about the left end face of push rod (403) left end face fixed connection's balance plate to impression ring (405) are still installed to the left side of two places driven lever (404), the inside of impression ring (405) contains ink, and the left side of impression ring (405) is installed and is pressed the sponge, and rack (401) fixed connection is in the right-hand member face position of frame (501) under the installation status.
2. The surface inspection and flaw detection apparatus for large-sized machine parts according to claim 1, wherein: well central control mechanism (1) is including support (101), treater (102) and pivot (103), support (101) are the design of U-shaped structure, and the bottom face of support (101) still has laminated treater (102), pivot (103) are equipped with two altogether, and two pivot (103) are horizontal array and install respectively in the inside left and right sides position of support (101).
3. The surface inspection and flaw detection apparatus for large-sized machine parts according to claim 1, wherein: displacement mechanism (2) is including motor (201) and removal wheel (202), removal wheel (202) are equipped with the four places altogether, and wherein every two places remove wheel (202) and be a set of, and two sets of removal wheels (202) install both sides opening part position around the top of support (101) respectively, motor (201) are installed and are being located the right side position that two places of front side removed wheel (202), and motor (201) pass through the bolt-on under the installation condition and connect the right-hand member face front side position at support (101).
4. The surface inspection and flaw detection apparatus for large-sized machine parts according to claim 1, wherein: dust removal mechanism (3) are including lantern ring (301) and fixed plate (302), lantern ring (301) are equipped with two places altogether, and curved guide way has all been seted up to the inside front and back both sides of two lantern rings (301), fixed plate (302) are equipped with two places altogether, and two fixed plate (302) fixed connection respectively in the outer peripheral face top side position of two lantern rings (301) to two lantern rings (301) are connected with two pivot (103) of support (101) inboard installation respectively, lantern ring (301) are inside hollow structure design.
5. The surface inspection and flaw detection apparatus for large-sized machine parts according to claim 4, wherein: dust removal mechanism (3) are still including dust removal head (303) and pump gas machine (304), dust removal head (303) are equipped with sixteen places altogether, and wherein every six dust removal heads (303) are a set of, and just two sets of dust removal heads (303) are installed respectively in the front and back both sides face position of two lantern rings (301), and two sets of dust removal heads (303) are the inside slope 20 structural design, pump gas machine (304) fixed connection is in the inside top terminal surface position of support (101) of U-shaped, and pump gas machine (304) accessible hose under the mounted state inserts two lantern rings (301) inboard position and is connected with dust removal head (303).
6. The surface inspection and flaw detection apparatus for large-sized machine parts according to claim 1, wherein: marking mechanism (4) are including rack (401), electronic jar (402) and push rod (403), rack (401) are the design of U-shaped structure, and the right-hand member face central point of rack (401) puts and installs electronic jar (402) to push rod (403) are installed in the left side of electronic jar (402), the balance plate is still installed in the left side of push rod (403).
7. The surface inspection and flaw detection apparatus for large-sized machine parts according to claim 1, wherein: flaw detection mechanism (5) are including frame (501), flaw detection head (502) and pneumatic pushing ram (503), frame (501) are arc structural design, and the equal fixedly connected with curved guide block of the front and back both sides face of frame (501), the left side central point that installs at curved frame (501) of flaw detection head (502) puts, pneumatic pushing ram (503) are equipped with two places altogether, and two pneumatic pushing rams (503) are installed respectively in the top end face and the bottom end face position of frame (501), and frame (501) are in the inboard position of the lantern ring (301) through guide block sliding connection under the installation state.
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| CN202110270596.7A CN113063917B (en) | 2021-03-12 | 2021-03-12 | Surface inspection and flaw detection device for large mechanical parts |
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