CN113061725A - Method for recovering lithium from waste lithium ion battery by pyrogenic process - Google Patents

Method for recovering lithium from waste lithium ion battery by pyrogenic process Download PDF

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CN113061725A
CN113061725A CN202110262168.XA CN202110262168A CN113061725A CN 113061725 A CN113061725 A CN 113061725A CN 202110262168 A CN202110262168 A CN 202110262168A CN 113061725 A CN113061725 A CN 113061725A
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lithium
lithium ion
copper
slag
waste
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魏永刚
曲国瑞
王�华
李博
周世伟
霍进达
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0054Slag, slime, speiss, or dross treating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/02Obtaining nickel or cobalt by dry processes
    • C22B23/023Obtaining nickel or cobalt by dry processes with formation of ferro-nickel or ferro-cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • C22B26/12Obtaining lithium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/04Working-up slag
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a method for recovering lithium from waste lithium ion batteries by a pyrogenic process, which is characterized by comprising the following steps: uniformly mixing the pretreated waste lithium ion battery and an additive, and spraying the mixture into copper slag through a feeding device for reduction smelting; in the reduction smelting process, lithium element interacts with an additive to be converted into a volatile lithium-containing compound, the volatile lithium-containing compound is volatilized into a gas phase, and the lithium-containing flue gas is collected after being condensed; copper slag, copper, cobalt and part of iron elements in the waste lithium ion battery are reduced and smelted and then separated from the slag phase in a metal phase form to obtain copper-cobalt-iron alloy; according to the invention, the additive is added to volatilize the lithium element in the slag into gas phase in the reduction smelting process, the lithium element is recovered by rapid condensation, the high-efficiency enrichment and recovery of lithium are realized while copper, cobalt and iron are recovered, the process is simple, the operability is strong, and the large-scale production and application are easy.

Description

Method for recovering lithium from waste lithium ion battery by pyrogenic process
Technical Field
The invention belongs to the field of comprehensive utilization of resources, and particularly relates to a method for recovering lithium from waste lithium ion batteries by a pyrogenic process.
Background
Since the commercialization of lithium ion batteries in the early 90's of the last century, their use has become more widespread. Lithium ion batteries are almost ubiquitous from notebook computers, mobile phones to electric vehicles and energy storage devices. With the consequent increase in the number of used lithium ion batteries at a surprising rate. The lithium ion battery often contains a large amount of valuable metals such as cobalt, copper, lithium and the like, and the waste lithium ion battery is efficiently recycled, so that the problem of environmental pollution caused by battery discarding can be solved, the contradiction between supply and demand of lithium, cobalt and copper resources can be relieved, and sustainable development can be realized.
The pyrometallurgical reduction smelting can realize the high-efficient recovery of valuable metals in the waste lithium ion batteries, and the high-temperature reduction characteristics of the cathode carbon and the metal aluminum in the waste lithium ion batteries can replace the traditional reducing agents, so that the metallization reduction of cobalt, copper and iron oxides in the high-temperature smelting process is realized, the additional input of reducing agent resources is avoided, the recovery cost of valuable metals in the waste lithium ion batteries is undoubtedly reduced, and the large-scale treatment is easy to realize. However, in the recovery process, lithium element is usually solidified in the slag, and the lithium element in the slag needs to be recovered by adopting acid leaching and other modes, so that the risk of secondary environmental pollution exists.
The application number is 201610479966.7, coal powder is used as a reducing agent to roast waste lithium battery materials, and then roasted products are treated by CO2Preparing lithium bicarbonate aqueous solution by means of carbonization water immersion, and finally further processing the lithium bicarbonate aqueous solution to prepare the lithium bicarbonateThe process flow of the lithium carbonate is complex, and the large-scale production is not facilitated. The patent with application number 201910716016.5 discloses a method for efficiently and selectively extracting lithium from waste lithium batteries by flash reduction, which comprises the steps of adding a lithium battery anode material and a reducing gas into a flash furnace in a spraying manner, wherein the lithium battery anode material falls from the flash furnace in a suspension state and is completely reduced within 2-10 seconds; and then, selectively separating lithium by a water leaching mode, but the process can realize the recovery of nickel, cobalt and manganese by further treating leached residues.
Disclosure of Invention
In order to solve the problems of difficult lithium recovery and complex operation process in the current pyrogenic process treatment process of the waste lithium ion battery, the invention provides a method for pyrogenically recovering lithium from the waste lithium ion battery, which comprises the following specific steps:
the method comprises the following steps: pretreating the waste lithium ion battery;
step two: transferring high-temperature copper slag produced in the copper pyrometallurgical process into a dilution furnace;
step three: uniformly mixing the pretreated waste lithium ion battery and the additive, and spraying the mixture into molten slag through a feeding device for reduction smelting;
step four: in the reduction smelting process, lithium element and an additive interact and volatilize to enter a gas phase, and the lithium-containing flue gas is collected after being condensed;
step five: and after the copper, cobalt and iron elements in the slag are reduced to a metal state, standing and settling, separating a metal phase from the slag phase, wherein the upper layer is molten slag, and discharging the lower layer of metal melt from the bottom of the dilution furnace to obtain the copper-cobalt-iron alloy.
Preferably, the pretreatment process of the waste lithium ion battery material in the first step sequentially comprises the following steps: physical discharging, soaking treatment, electrolyte recovery treatment, drying, disassembly, crushing, presintering and grinding.
Preferably, in the second step, the Cu content in the copper slag is 0.5-5%, and the Fe content is 20.0-45.0%.
Preferably, the temperature in the lean furnace in the second step is controlled at 1300-1500 ℃.
Preferably, the consumption of the waste lithium ion battery in the third step is 5-30% of the total mass of the copper slag.
Preferably, the dosage of the additive in the third step is 2-20% of the total mass of the copper slag.
Preferably, in the fourth step, lithium element is volatilized into a gas phase in the form of lithium chloride.
Preferably, the reduction smelting time in the fifth step is 10-60 min.
Preferably, the Cu content in the Cu-Co-Fe alloy phase obtained in the fifth step is 10-20%, the Fe content is 60-75%, and the Co content is 10-20%.
The invention has the beneficial effects that:
(1) the method reduces Cu, Co and Fe elements in the copper slag and the waste battery into metal states in a high-temperature reduction smelting mode, and recovers the copper slag and the waste battery in a slag-gold separation mode;
(2) according to the invention, the additive is added to volatilize the lithium element in the slag into a gas phase in the reduction smelting process, and the lithium element is recovered by rapid condensation, so that the process is simple and the operation is convenient;
(3) the invention fully utilizes the heat of the thermal-state copper slag, reduces the energy consumption of pyrogenic recovery treatment of the waste battery, utilizes the depletion furnace for production, is convenient for industrial implementation, and reduces the operation cost;
(4) compared with the original copper slag, the smelting slag generated by the invention has no obvious physical property change, belongs to common industrial solid wastes, can be used as a cement additive or for preparing microcrystalline glass and the like, and realizes harmless and resource utilization of the waste slag.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the scope of the present invention is not limited to the examples.
The equipment used in the invention is a depletion furnace, copper-containing high-temperature slag generated in the copper smelting process and a waste lithium ion battery are used as raw materials, and N is used as a raw material2As carrier gas, spraying the treated waste lithium ion battery into the molten slag by adopting a material spraying devicePowders and additives.
The components of the copper slag used in the examples of the present invention are shown in table 1.
Table 1 composition of copper slag components (mass%,%)
Figure BDA0002970476040000031
The waste lithium ion battery used in the embodiment of the invention comprises the rest components after shelling and recycling of electrolyte components, including a positive electrode material, a negative electrode, an aluminum foil, a copper foil and the like (table 2).
Table 2 composition of waste lithium ion battery components (mass%)
Figure BDA0002970476040000032
Example 1
(1) Pretreating the waste lithium ion battery: physical discharging, soaking treatment after valve breaking, electrolyte recovery treatment, drying, disassembling, crushing, presintering at 300 ℃, and grinding to 40-60 meshes.
(2) Introducing high-temperature copper slag into a depletion furnace, and introducing N2Controlling the temperature rise rate, and maintaining the temperature of the copper slag at 1450 ℃.
(3) Uniformly mixing the pretreated waste lithium ion battery powder and an additive, and adding N2The carrier gas is blown into the molten slag through a material spraying device for reduction smelting, wherein the dosage of the waste lithium ion battery is 50 percent of the total mass of the copper molten slag, and the dosage of the additive is 20 percent of the total mass of the copper molten slag.
(4) In the reduction smelting process, lithium element volatilizes into a gas phase, and the volatilized flue gas is quickly condensed to recover a lithium-containing volatile matter.
(5) And settling for 50min after the blowing is finished, and discharging the molten metal from the furnace bottom to obtain the cobalt-nickel-iron alloy.
In the embodiment, the separation effect of the molten slag and the alloy melt is good, and the obtained alloy contains 63.8% of Fe, 14.8% of Co and 15.1% of Cu; the recovery rate of iron is 98.8 percent, the recovery rate of cobalt is 99.2 percent, and the recovery rate of copper is 97.2 percent. The lithium volatilization rate was 87.8%.
Example 2
(1) Pretreating the waste lithium ion battery: physical discharging, soaking treatment after valve breaking, electrolyte recovery treatment, drying, disassembling, crushing, presintering at 300 ℃, and grinding to 40-60 meshes.
(2) Introducing high-temperature copper molten slag into a dilution furnace, and introducing N2Controlling the temperature rise rate, and maintaining the temperature of the copper slag at 1450 ℃.
(3) Uniformly mixing the pretreated waste lithium ion battery powder and an additive, and adding N2The carrier gas is blown into the molten slag through a material spraying device for reduction smelting, wherein the dosage of the waste lithium ion battery is 35 percent of the total mass of the copper smelting slag, and the dosage of the additive is 15 percent of the total mass of the copper smelting slag.
(4) In the reduction smelting process, lithium element volatilizes into gas phase, and volatilized smoke dust and smoke gas are quickly condensed to recover lithium-containing volatile matters.
(5) And settling for 50min after the blowing is finished, and discharging the molten metal from the furnace bottom to obtain the cobalt-nickel-iron alloy.
In the embodiment, the separation effect of the slag and the alloy melt is good, and the obtained alloy contains 68.88% of Fe, 13.1% of Co and 13.6% of Cu; the recovery rate of iron is 65.3 percent, the recovery rate of cobalt is 97.9 percent, and the recovery rate of copper is 92.8 percent; the lithium volatilization rate was 76.3%.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (9)

1. A method for recovering lithium from waste lithium ion batteries by a pyrogenic process is characterized by comprising the following steps:
the method comprises the following steps: pretreating the waste lithium ion battery;
step two: transferring high-temperature copper slag produced in the copper pyrometallurgical process into a dilution furnace;
step three: uniformly mixing the pretreated waste lithium ion battery and the additive, and spraying the mixture into molten slag through a feeding device for reduction smelting;
step four: in the reduction smelting process, lithium element and an additive interact and volatilize to enter a gas phase, and the lithium-containing flue gas is collected after being condensed;
step five: and after the copper, cobalt and iron elements in the slag are reduced to a metal state, standing and settling, separating a metal phase from the slag phase, wherein the upper layer is molten slag, and discharging the lower layer of metal melt from the bottom of the dilution furnace to obtain the copper-cobalt-iron alloy.
2. The method for recovering lithium from waste lithium ion batteries by a pyrogenic process according to claim 1, wherein the pretreatment of the waste lithium ion battery material in the first step sequentially comprises: physical discharging, soaking treatment, electrolyte recovery treatment, drying, disassembly, crushing, presintering and grinding.
3. The method for recovering lithium from waste lithium ion batteries by a pyrogenic process according to claim 1, wherein in the second step, the copper slag contains 0.5% -5% of Cu and 20.0-45.0% of Fe.
4. The method for pyrogenically recovering lithium from spent lithium ion batteries according to claim 1, wherein the temperature in the abatement furnace in the second step is controlled at 1300-1500 ℃.
5. The method for recovering lithium from waste lithium ion batteries through a pyrogenic process according to claim 1, wherein the amount of the waste lithium ion batteries used in the third step is 5 to 30% of the total mass of the copper slag.
6. The method for recovering lithium from waste lithium ion batteries by a pyrogenic process according to claim 1, wherein the amount of the additive used in the third step is 2 to 20% of the total mass of the copper slag.
7. The method for pyrogenically recovering lithium from waste lithium ion batteries according to claim 1, wherein in the step four, lithium element is volatilized into a gas phase in the form of lithium chloride.
8. The method for recovering lithium from waste lithium ion batteries by a pyrogenic process according to claim 1, wherein the reduction smelting time in the fifth step is 10-60 min.
9. The method for recovering lithium from waste lithium ion batteries by a pyrogenic process according to claim 1, wherein the copper-containing cobalt-iron alloy phase obtained in the fifth step contains 10 to 20% of Cu, 60 to 75% of Fe, and 10 to 20% of Co.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114015873A (en) * 2021-09-18 2022-02-08 昆明理工大学 Method for preparing manganese-silicon alloy from lithium ore and enriching lithium
CN114350957A (en) * 2022-01-07 2022-04-15 江西理工大学 Method for comprehensively recovering valuable elements from waste lithium batteries

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107964593A (en) * 2017-11-28 2018-04-27 北京科技大学 A kind of method that lithium in lithium cell slag is scrapped by chloridising roasting evaporation recycling
CN112176190A (en) * 2020-09-17 2021-01-05 昆明理工大学 Method for recovering cobalt, copper and iron from waste cobalt-containing lithium ion battery

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107964593A (en) * 2017-11-28 2018-04-27 北京科技大学 A kind of method that lithium in lithium cell slag is scrapped by chloridising roasting evaporation recycling
CN112176190A (en) * 2020-09-17 2021-01-05 昆明理工大学 Method for recovering cobalt, copper and iron from waste cobalt-containing lithium ion battery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114015873A (en) * 2021-09-18 2022-02-08 昆明理工大学 Method for preparing manganese-silicon alloy from lithium ore and enriching lithium
CN114350957A (en) * 2022-01-07 2022-04-15 江西理工大学 Method for comprehensively recovering valuable elements from waste lithium batteries

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