CN113061675A - Slag flushing ditch flap valve - Google Patents
Slag flushing ditch flap valve Download PDFInfo
- Publication number
- CN113061675A CN113061675A CN202110372075.2A CN202110372075A CN113061675A CN 113061675 A CN113061675 A CN 113061675A CN 202110372075 A CN202110372075 A CN 202110372075A CN 113061675 A CN113061675 A CN 113061675A
- Authority
- CN
- China
- Prior art keywords
- valve plate
- valve
- groove
- bottom plate
- oil cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002893 slag Substances 0.000 title claims abstract description 54
- 238000011010 flushing procedure Methods 0.000 title claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 31
- 230000009471 action Effects 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 4
- 229910000640 Fe alloy Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000005299 abrasion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/08—Cooling slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/14—Discharging devices, e.g. for slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
- C21B2400/024—Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Details Of Valves (AREA)
Abstract
The invention relates to a slag runner flap valve which is arranged on a slag runner to perform the brake-off and opening actions on a groove of the slag runner and comprises an oil cylinder, an oil cylinder seat, a connecting rod, a bearing seat, a valve plate, a bottom plate and a valve plate shaft, the oil cylinder seat and the bearing seat are both fixed on the top of the groove, the oil cylinder is fixedly arranged on the oil cylinder seat, the two axial ends of the valve plate shaft are respectively supported on two bearing seats at the two sides of the width of the slag chute, the oil cylinder is in driving connection with the valve plate shaft through a connecting rod, the valve plate is fixedly arranged on the valve plate shaft, so that the oil cylinder can drive the valve plate to rotate along with the rotation of the valve plate shaft, the bottom plate is implanted in the groove of the slag flushing ditch, and the bottom plate is provided with a sealing surface extending out of the groove, and the sealing surface of the bottom plate can be tightly attached to the sealing surface of the valve plate to realize the brake of the groove, so that the problem that the sealing surface of the existing slag runner valve is easy to corrode and wear is solved.
Description
Technical Field
The invention relates to the technical field of iron-making blast furnace slag treatment, in particular to a slag flushing ditch flap valve.
Background
The red slag generated in the production process of the iron-making blast furnace generally enters a slag treatment system, such as a sedimentation tank, a bottom filter and the like, through a slag flushing channel after being quenched and cooled by slag flushing water. The sluiceway is equipped with a plurality of fork mouths mostly, and every fork mouth all is equipped with the valve, and the slag notch of every fork mouth corresponds 1 sedimentation tank or end filtering pond, switches through sluiceway valve in the production, makes the grain slag selectivity get into in the corresponding pond.
The normal work of the slag runner valve plays an important role in ensuring the timely treatment of blast furnace slag and the ordered production of a blast furnace, but the slag runner valve has frequent action and severe working environment, is easy to suffer from the scouring and abrasion of water slag and the corrosion of water slag steam, and often has higher failure rate; and the overflow phenomenon of steam and slag flushing water (both slag flushing water and steam are corrosive) often appears at the valve, thus easily causing environmental pollution. Therefore, it is necessary to design a slag flushing runner valve which has simple structure, convenient maintenance and repair and is closed and environment-friendly.
Disclosure of Invention
The invention aims to provide a slag flushing ditch flap valve to solve the problem that the sealing surface of the existing slag flushing ditch valve is easy to corrode and wear.
The specific scheme is as follows:
a slag runner flap valve is installed on a slag runner to perform breaking and opening actions on a groove of the slag runner and comprises an oil cylinder, an oil cylinder seat, a connecting rod, bearing seats, a valve plate, a bottom plate and a valve plate shaft, wherein the oil cylinder seat and the bearing seats are fixed on the top of the groove, the oil cylinder is fixedly installed on the oil cylinder seat, two axial ends of the valve plate shaft are respectively supported on the two bearing seats on two sides of the width of the slag runner, the oil cylinder is in driving connection with the valve plate shaft through the connecting rod, the valve plate is fixedly installed on the valve plate shaft so that the oil cylinder can drive the valve plate to rotate along with the rotation of the valve plate shaft, the bottom plate is implanted at the bottom of the groove of the slag runner and is provided with a sealing surface extending out of the groove, and the sealing surface of the bottom plate can be tightly attached to the sealing surface of the valve plate to realize breaking of the groove.
Furthermore, the slag flushing ditch comprises a concrete foundation formed by pouring concrete and a groove defined by the concrete foundation, and the concrete foundation is further provided with a wear-resistant pouring layer covering the wall surface of the groove.
Furthermore, the upper surface and the lower surface of the bottom plate in the thickness direction are respectively provided with an anchor hook, and the anchor hooks are respectively implanted into the wear-resistant pouring layer and the concrete foundation, so that the bottom plate is fixedly implanted between the wear-resistant pouring layer and the concrete foundation.
Further, the groove has a slope with a step, the bottom plate is located at an upper portion of the slope, and the sealing surface of the bottom plate protrudes from the slope.
Further, the valve plate and the bottom plate are plate bodies made of iron or iron alloy.
Further, still include the trench cover board, the trench cover board covers slot top opening, valve plate axle and valve plate all are located the below at the trench cover board, hydro-cylinder seat, connecting rod and bearing frame are located the outside of trench cover board coverage area.
Furthermore, the two ends of the valve plate shaft extend out of the groove wall through a U-shaped hole of the groove wall of the groove, and waterproof cotton is filled in a gap between the U-shaped hole and the valve plate shaft.
Compared with the prior art, the slag sluiceway flap valve provided by the invention has the following advantages: according to the slag flushing ditch flap valve provided by the invention, the bottom plate is implanted into the ditch bottom, the sealing surface of the bottom plate ensures certain flatness, and after the valve plate is closed in place, the valve plate is pressed against the sealing surface of the bottom plate by the thrust of the hydraulic cylinder all the time, so that the valve plate is not loosened even being impacted by slag flow, the sealing property of the valve in closing can be effectively ensured, no water and slag flow and scouring are generated on the sealing surface, and the abrasion of the sealing surface is further avoided.
Drawings
Fig. 1 shows a front view of the sluiceway flap valve in the open state.
Fig. 2 shows a side view of the sluiceway flap valve in the closed state.
Fig. 3 shows a top view of the sluiceway flap valve in the closed state.
Fig. 4 shows a front view of the sluiceway flap valve in the closed state.
Fig. 5 shows an enlarged cross-sectional view at a-a in fig. 2.
Detailed Description
To further illustrate the various embodiments, the invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. Those skilled in the art will appreciate still other possible embodiments and advantages of the present invention with reference to these figures. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
The invention will now be further described with reference to the accompanying drawings and detailed description.
As shown in fig. 1 to 5, the present embodiment provides a sluicing runner flap valve, which is installed on a sluicing runner to perform a closing and opening operation on the sluicing runner, wherein the sluicing runner includes a concrete foundation 10 formed by pouring concrete and a groove 11 defined by the concrete foundation 10, and the concrete foundation 10 further has a wear-resistant pouring layer 12 covering the wall of the groove 11 to improve the wear resistance of the groove 11 and reduce the damage of water slag on the groove 11.
The slag runner flap valve comprises an oil cylinder 21, an oil cylinder seat 22, a connecting rod 23, a bearing seat 24, a runner cover plate 25, a valve plate 26, a bottom plate 27 and a valve plate shaft 28, wherein the oil cylinder seat 22 and the bearing seat 24 are fixed on the concrete foundation 10 at the top of the groove 11 through embedded bolts, the oil cylinder 21 is fixedly installed on the oil cylinder seat 22, two axial ends of the valve plate shaft 28 are respectively supported on the two bearing seats 24 at two sides of the width of the groove 11, the oil cylinder 21 is in driving connection with the valve plate shaft 28 through the connecting rod 23, the valve plate 26 is fixedly installed on the valve plate shaft 28 so that the valve plate 26 can rotate along with the rotation of the valve plate shaft 28, the bottom plate 27 is embedded between the wear-resistant pouring layer 12 and the concrete foundation 10, the upper and lower surfaces of the bottom plate 27 in the thickness direction are respectively provided with anchor hooks 270, the anchor hooks 270 are respectively embedded in the wear-resistant pouring layer 12 and the concrete foundation 10 so as to fix the bottom plate 27, and the slag runner concrete structure, the installation of the bottom plate is ensured to be firm and reliable; the wear-resistant pouring layer is implanted through the anchor hooks on the bottom plate, so that the wear-resistant pouring layer is stably combined with the metal surface of the bottom plate and is not easy to peel off. And the bottom plate 27 is provided with a sealing surface extending out of the wear-resistant pouring layer 12, and the sealing surface of the bottom plate 27 can be tightly attached to the sealing surface of the valve plate 26 so as to achieve the purpose of cutting off the slag flow.
In the open state of the groove 11, the oil cylinder 21 drives the valve plate shaft 28 to rotate so as to rotate the valve plate 26 to a roughly horizontal state, and in the closed state, the oil cylinder 21 drives the valve plate shaft 28 to rotate so as to rotate the valve plate 26 to a roughly vertical state, so that the valve plate presses the sealing surface of the bottom plate to achieve the purpose of cutting off the slag flow.
According to the slag flushing ditch flap valve provided by the invention, the bottom plate is implanted into the ditch bottom, the sealing surface of the bottom plate ensures certain flatness, and after the valve plate is closed in place, the valve plate is pressed against the sealing surface of the bottom plate by the thrust of the hydraulic cylinder all the time, so that the valve plate is not loosened even being impacted by slag flow, the sealing property of the valve in closing can be effectively ensured, no water and slag flow and scouring are generated on the sealing surface, and the abrasion of the sealing surface is further avoided.
In the present embodiment, the groove 11 has a slope with a step, the bottom plate 27 is located at the upper portion of the slope, and the sealing surface of the bottom plate 27 protrudes from the slope, so that the valve plate 26 can better press the sealing surface of the bottom plate 27 to shut off the slag flow.
In the present embodiment, the valve plate 26 and the bottom plate 27 are both made of iron or iron alloy, which have hardness and toughness, and are less prone to wear or fracture due to the compressive stress of sealing, compared to the prior art in which metal and nonmetal are in sealing contact, and have long service life.
In the present embodiment, the cover plate 25 covers the top of the slag runner groove 11 to cover the top opening of the groove 11, and the valve plate shaft 28 and the valve plate 26 are both located below the cover plate 25 to ensure that the slag runner is in a closed state, so as to avoid the problem that steam and slag water overflow frequently occurs at the valve.
In this embodiment, the two ends of the valve plate shaft 28 extend out of the groove wall through the U-shaped holes of the groove wall of the groove 11, and the water-stop cotton 29 is filled in the gap between the U-shaped hole and the valve plate shaft 28 to avoid the problem that water leakage can overflow steam. And make driving, rotating parts such as bearing frame, hydro-cylinder seat and hydro-cylinder all outside the slag washing ditch, not only overhaul and maintain conveniently, can effectively avoid washing sediment steam to corrode moreover, equipment is reliable, long-lived. And the valve is removed by opening the cover plate at the position of the valve groove, removing the waterproof cotton in the U-shaped groove and loosening the oil cylinder seat and the foundation bolt of the bearing seat, so that the valve can be integrally moved, and the maintenance is very convenient. The valve mechanism is arranged below the ditch cover plate or at two sides of the slag sluiceway, the occupied space is small, the top of the slag sluiceway is flat, and the passing is not influenced.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides a sluiceway flap valve which installs on the sluiceway to carry out the floodgate to the slot that dashes the sluiceway and break and open the action, its characterized in that: the oil cylinder seat and the bearing seats are fixed on the top of the groove, the oil cylinder is fixedly installed on the oil cylinder seat, the two axial ends of the valve plate shaft are respectively supported on the two bearing seats on the two sides of the width of the slag flushing ditch, the oil cylinder is connected with the valve plate shaft through the connecting rod in a driving mode, the valve plate is fixedly installed on the valve plate shaft, the oil cylinder can drive the valve plate to rotate along with the rotation of the valve plate shaft, the bottom plate is implanted into the bottom of the groove of the slag flushing ditch, the bottom plate is provided with a sealing surface extending out of the groove, and the sealing surface of the bottom plate can be tightly attached to the sealing surface of the valve plate to achieve brake breaking of the groove.
2. The sluiceway flap valve of claim 1, characterized in that: the slag sluiceway comprises a concrete foundation formed by pouring concrete and a groove defined by the concrete foundation, and the concrete foundation is further provided with a wear-resistant pouring layer covering the wall surface of the groove.
3. The sluiceway flap valve of claim 2, characterized in that: the upper surface and the lower surface of the bottom plate in the thickness direction are respectively provided with an anchor hook, and the anchor hooks are respectively implanted into the wear-resistant pouring layer and the concrete foundation, so that the bottom plate is fixedly implanted between the wear-resistant pouring layer and the concrete foundation.
4. The sluiceway flap valve of claim 2, characterized in that: the groove has a slope with a drop height, the bottom plate is positioned at the upper part of the slope, and the sealing surface of the bottom plate protrudes out of the slope.
5. The sluiceway flap valve of claim 1, characterized in that: the valve plate and the bottom plate are plate bodies made of iron or iron alloy.
6. The sluiceway flap valve of claim 1, characterized in that: still include the trench cover board, the trench cover board covers slot top opening, valve plate axle and valve plate all are located the below at the trench cover board, hydro-cylinder seat, connecting rod and bearing frame are located the outside that the trench cover board covered the region.
7. The sluiceway flap valve of claim 6, characterized in that: the two ends of the valve plate shaft extend out of the groove wall through the U-shaped hole of the groove wall, and waterproof cotton is filled in a gap between the U-shaped hole and the valve plate shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110372075.2A CN113061675A (en) | 2021-04-07 | 2021-04-07 | Slag flushing ditch flap valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110372075.2A CN113061675A (en) | 2021-04-07 | 2021-04-07 | Slag flushing ditch flap valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113061675A true CN113061675A (en) | 2021-07-02 |
Family
ID=76566031
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110372075.2A Pending CN113061675A (en) | 2021-04-07 | 2021-04-07 | Slag flushing ditch flap valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113061675A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114752714A (en) * | 2022-05-18 | 2022-07-15 | 宝武集团鄂城钢铁有限公司 | Blast furnace slag treatment system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201588950U (en) * | 2009-12-16 | 2010-09-22 | 中冶京诚工程技术有限公司 | Water slag ditch valve device |
| CN107035872A (en) * | 2017-06-13 | 2017-08-11 | 石家庄三环阀门股份有限公司 | The bar-link drive of improved butterfly valve plate |
| CN210193910U (en) * | 2019-05-07 | 2020-03-27 | 德龙钢铁有限公司 | Slag runner structure of blast furnace slag iron processing system |
| CN210449473U (en) * | 2019-08-03 | 2020-05-05 | 唐山冀东启新水泥有限责任公司 | A arrange sediment device for cement manufacture |
| CN210645551U (en) * | 2019-08-15 | 2020-06-02 | 湖南益天环保科技有限公司 | Bag collector with bypass protection device |
| CN211525561U (en) * | 2020-01-15 | 2020-09-18 | 烟台盛鑫金属表面技术有限公司 | Abrasion-resistant ceramic stop valve for slag flushing channel |
| CN214937583U (en) * | 2021-04-07 | 2021-11-30 | 中冶南方工程技术有限公司 | Slag flushing ditch flap valve |
-
2021
- 2021-04-07 CN CN202110372075.2A patent/CN113061675A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201588950U (en) * | 2009-12-16 | 2010-09-22 | 中冶京诚工程技术有限公司 | Water slag ditch valve device |
| CN107035872A (en) * | 2017-06-13 | 2017-08-11 | 石家庄三环阀门股份有限公司 | The bar-link drive of improved butterfly valve plate |
| CN210193910U (en) * | 2019-05-07 | 2020-03-27 | 德龙钢铁有限公司 | Slag runner structure of blast furnace slag iron processing system |
| CN210449473U (en) * | 2019-08-03 | 2020-05-05 | 唐山冀东启新水泥有限责任公司 | A arrange sediment device for cement manufacture |
| CN210645551U (en) * | 2019-08-15 | 2020-06-02 | 湖南益天环保科技有限公司 | Bag collector with bypass protection device |
| CN211525561U (en) * | 2020-01-15 | 2020-09-18 | 烟台盛鑫金属表面技术有限公司 | Abrasion-resistant ceramic stop valve for slag flushing channel |
| CN214937583U (en) * | 2021-04-07 | 2021-11-30 | 中冶南方工程技术有限公司 | Slag flushing ditch flap valve |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114752714A (en) * | 2022-05-18 | 2022-07-15 | 宝武集团鄂城钢铁有限公司 | Blast furnace slag treatment system |
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