CN113060478A - Composite board circulation production line - Google Patents
Composite board circulation production line Download PDFInfo
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- CN113060478A CN113060478A CN202110279305.0A CN202110279305A CN113060478A CN 113060478 A CN113060478 A CN 113060478A CN 202110279305 A CN202110279305 A CN 202110279305A CN 113060478 A CN113060478 A CN 113060478A
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- 230000006872 improvement Effects 0.000 abstract description 6
- 238000010073 coating (rubber) Methods 0.000 abstract description 5
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/40—Chains acting as load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/12—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/001—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
- B65G41/003—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base mounted for linear movement only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/64—Switching conveyors
- B65G47/641—Switching conveyors by a linear displacement of the switching conveyor
- B65G47/642—Switching conveyors by a linear displacement of the switching conveyor in a horizontal plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Furnace Charging Or Discharging (AREA)
Abstract
A composite board circulating production line comprises an annular production line, wherein a gluing part, a roasting part and a separating part are sequentially arranged on the annular production line along the running direction, a branch line is arranged behind the separating part, and a turnover processing part is arranged on the branch line; the separating part is communicated with the gluing part, so that the die obtained by the separating part can be operated to the gluing part. This application adopts an annular production line to the rubber coating portion that the utilization was taken over to set up, calcination portion and separation portion make and to carry out the continuity of production, thereby great improvement composite sheet's production efficiency.
Description
Technical Field
The application relates to a composite board circulation production line.
Background
In order to facilitate the assembly type building, the ceramic tiles or other materials are used as base materials, then materials such as heat preservation and sound insulation are attached, and the base materials are integrally arranged under the supporting effect of the metal framework. Because the materials used by the metal framework are more, various combination modes are needed, the metal framework and base materials such as ceramic tiles need to be bonded, and operations such as heating, pressurizing, roasting and the like may need to be carried out after bonding, so that the operation mode of intermittent production is generally adopted at present, but the intermittent operation greatly reduces the processing efficiency and the uniformity of products in quality.
Disclosure of Invention
In order to solve the problems, the application provides a composite board circulating production line which comprises an annular production line, wherein a gluing part, a roasting part and a separating part are sequentially arranged on the annular production line along the running direction, a branch line is arranged behind the separating part, and a turnover processing part is arranged on the branch line; the separating part is communicated with the gluing part, so that the die obtained by the separating part can be operated to the gluing part. This application adopts an annular production line to the rubber coating portion that the utilization was taken over to set up, calcination portion and separation portion make and to carry out the continuity of production, thereby great improvement composite sheet's production efficiency. The continuous rubber coating device that the rubber coating portion adopted commonly used on the market of this application can.
Preferably, the annular production line comprises a plurality of straight line sections, and a turning part is arranged between the straight line sections.
Preferably, the straight line section comprises a plurality of conveying carrier rollers which are arranged in parallel, and all or part of the conveying carrier rollers are driving rollers; the conveying carrier roller is characterized by further comprising a linear rack, the conveying carrier roller comprises a carrier roller body, carrier roller bearings are arranged on two sides of the carrier roller body, a carrier roller shaft sleeve matched with the carrier roller bearings is arranged on the linear rack, a leading-out chain wheel and a leading-in chain wheel are arranged on at least one side of each carrier roller bearing, the leading-out chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on one side of the leading-out chain wheel through carrier roller chain power, and the leading-in chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on the other;
the steering part comprises a plurality of conveying roll-out parts arranged between the conveying carrier rollers, and a plurality of lifters are arranged below the conveying roll-out parts, so that the conveying roll-out parts can be switched between a state higher than the conveying carrier rollers and a state not higher than the conveying carrier rollers; the transportation roll-out part comprises a transportation chain, and transportation power wheels are arranged at two ends of the transportation chain, wherein at least one transportation power wheel is matched with the roll-out power part; the steering part also comprises a roll-out rack, the lifter is fixedly arranged on the roll-out rack, a movable rack is also arranged on the roll-out rack, the other end of the lifter is fixedly connected with the movable rack, and the transportation roll-out part is arranged on the movable rack; the rotary power part comprises a rotary rod, a rotary chain is sleeved on the rotary rod, a small power wheel which is arranged in a concave mode is arranged in the middle of the conveying power wheel, and the small power wheel is in power connection with the rotary chain; the lifter is a lifting piston cylinder, the lifting piston cylinder is fixedly connected with the roll-out rack, and the lifting piston rod extends out of the lifting piston cylinder and is fixedly connected with the movable rack. The portion of turning to of this application adopts the transportation of putting down the setting to transfer out the portion and realize the stability of composite sheet and turn to, when guaranteeing the moving as a whole stability, can also reserve the running space on upper portion, and this provides basic structural characteristic for this application integration operation.
Preferably, the roasting part comprises a roasting furnace, a counterweight circulating part matched with the annular production line is arranged on the side part of the roasting furnace, and the counterweight circulating part comprises a lifting part arranged on the inlet side of the roasting furnace and a circulating part arranged between the two lifting parts.
Preferably, the roasting furnace comprises a plurality of vertical roasting channels; the lifting part comprises a movable support along the annular production line, a sliding block is arranged on the movable support, a clamping joint is connected on the sliding block, a telescopic device is arranged on the clamping joint, and at least two telescopic rods which can move in a telescopic mode relative to the clamping joint are arranged on the telescopic device; the telescopic device comprises telescopic rods, clamping heads, a positioning mechanism and a positioning spring, wherein the number of the telescopic rods is two, is equivalent to that of the clamping heads, and the positioning mechanism is arranged between the telescopic rods and comprises a sleeve fixedly connected with the clamping heads; the number of the positioning mechanisms is two and is equivalent to that of the telescopic devices which are symmetrically arranged; one side of the connecting rod inserted into the sleeve is provided with a positioning ring, and the positioning ring is movably abutted against the clamping joint; the movable support comprises a movable guide rail, the movable guide rail is arranged in parallel with an annular production line at the matched position of the movable guide rail, a support column body is arranged on the movable guide rail, a plurality of lifting piston cylinders are arranged on the support column body, and lifting piston rods extend out of the lifting piston cylinders and are fixedly connected with sliding blocks; the support column body is provided with a guide rail, and the sliding block is arranged on the guide rail in a sliding manner; the telescopic device is a double-end piston oil cylinder, and a piston rod extends out of the double-end piston oil cylinder to form a telescopic rod;
the circulating part comprises a plurality of conveying carrier rollers which are arranged in parallel, and all or part of the conveying carrier rollers are driving rollers; the circulating part further comprises a circulating rack, the conveying carrier roller comprises a carrier roller body, carrier roller bearings are arranged on two sides of the carrier roller body, a carrier roller shaft sleeve matched with the carrier roller bearings is arranged on the circulating rack, a leading-out chain wheel and a leading-in chain wheel are arranged on at least one side of each carrier roller bearing, the leading-out chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on one side of the leading-out chain wheel through carrier roller chain power, and the leading-out chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on the other side of the leading-in chain. The utility model provides an annular production line sets up with roasting the stove cooperation, then both sides set up the promotion portion and carry out reciprocating type circulation with the gland counter weight, when needing one side to get into and wait to roast the material, utilize the promotion portion to arrange the gland counter weight in on the calcination material earlier, then in moving it to the roasting furnace, then shift out and roast the stove, the promotion portion of recycling opposite side is mentioned the gland counter weight, has accomplished composite board's synthetic operation promptly.
The feeding mechanism comprises a feeding frame arranged below the circulating part, a plurality of feeding piston cylinders are arranged on the feeding frame, and feeding piston rods extend out of the feeding piston cylinders and are fixedly connected with the circulating frame.
Preferably, the separation portion is equipped with a plurality of jack-up pieces that are used for with the composite board lifting below the annular production line including setting up the joint spare that is used for the joint to press the mould in annular production line both sides, still is equipped with in the one end of annular production line to be used for turning to the portion that turns to that shifts out with the mould, the portion that turns to sets up the below at the annular production line.
Preferably, the jacking piece comprises a jacking bracket which can penetrate through the conveying line, and the jacking bracket comprises a plurality of conveying wheel sets which are arranged above the jacking bracket and have the feeding directions consistent with the conveying direction of the conveying line; the conveying wheel set comprises conveying wheels fixedly arranged on the jacking support, the conveying wheels are in power connection with a conveying power motor through a conveying transmission belt, a plurality of jacking piston cylinders are further arranged below the jacking support, and jacking piston rods extend out of the jacking piston cylinders and are fixedly connected with the jacking support; a transition plate is arranged below all the jacking pieces and is arranged between the jacking piston rod and the jacking bracket;
the clamping piece comprises a clamping piston cylinder, a clamping piston rod horizontally extends out of the clamping piston cylinder, and a pressing plate is arranged at the top of the clamping piston rod; the pressing plate is a V-shaped plate, one side of the V-shaped plate is fixedly connected with the clamping piston rod, and the other side of the V-shaped plate extends along the extending direction of the clamping piston rod;
the lifting part is used for removing the gland balance weight above the mould;
the lifting part comprises a moving support along the conveying line, a sliding block is arranged on the moving support, a clamping joint is connected to the sliding block, a telescopic device is arranged on the clamping joint, and at least two telescopic rods which can move in a telescopic mode relative to the clamping joint are arranged on the telescopic device; the telescopic device comprises telescopic rods, clamping heads, a positioning mechanism and a positioning spring, wherein the number of the telescopic rods is two, is equivalent to that of the clamping heads, and the positioning mechanism is arranged between the telescopic rods and comprises a sleeve fixedly connected with the clamping heads; the number of the positioning mechanisms is two and is equivalent to that of the telescopic devices which are symmetrically arranged; one side of the connecting rod inserted into the sleeve is provided with a positioning ring, and the positioning ring is movably abutted against the clamping joint; the movable support comprises a movable guide rail, the movable guide rail is arranged in parallel with the conveying line, a support column body is arranged on the movable guide rail, a plurality of lifting piston cylinders are arranged on the support column body, and lifting piston rods extend out of the lifting piston cylinders and are fixedly connected with sliding blocks; the support column body is provided with a guide rail, and the sliding block is arranged on the guide rail in a sliding manner; the telescopic device is a double-end piston oil cylinder, and a piston rod extends out of the double-end piston oil cylinder to form a telescopic rod; the conveying line comprises a plurality of conveying carrier rollers which are arranged in parallel, and all or part of the conveying carrier rollers are driving rollers. This application is to the condition that contains composite sheet and mould, utilizes jack-up piece with composite sheet jack-up (the mould is cavity or reserves the hole structure), then directly transports next process, and the steering part then transports the mould out, enters into new circulation procedure to great improvement operating efficiency.
Preferably, the turnover processing part comprises a conduction channel and a film laminating machine communicated with the conduction channel, wherein the conduction channel is provided with conduction conveying lines on the upper side and the lower side respectively, the conduction conveying lines are arranged in a rotating assembly, the rotating assembly comprises a plurality of annular rotating rings, rotating racks are arranged on the outer sides of the rotating racks, a power rotating part is arranged below the conduction conveying lines, and the power rotating part is connected with the rotating racks in a power mode.
Preferably, the power rotating part comprises a rotating motor, the rotating motor is in power connection with a transmission rod, a transmission wheel is arranged on the transmission rod, and the transmission wheel is in power connection with the rotating rack; the conduction conveying line comprises a plurality of conveying rollers, and rubber layers are arranged on the conveying rollers; at least one side of the conduction channel is provided with a pressing part for pressing the composite board.
Preferably, the pressing part comprises a pressing frame, the pressing frame is abutted against the conveying roller, a supporting cross beam is arranged on one side of the conducting conveying line far away from the conducting channel, a plurality of pressing piston cylinders are arranged on the supporting cross beam, and pressing piston rods extend out of the pressing piston cylinders and are fixedly connected with the pressing frame; a plurality of pressing claws are arranged on one side of the pressing frame facing the conduction channel and penetrate through the conduction conveying line; a plurality of separation springs are arranged between the conduction conveying lines; an auxiliary beam is arranged between the supporting beam and the corresponding annular rotating ring; and a main connecting beam is also arranged between the annular rotating rings.
This application can bring following beneficial effect:
1. this application adopts an annular production line to the rubber coating portion that the utilization was taken over to set up, calcination portion and separation portion make and to carry out the continuity of production, thereby great improvement composite sheet's production efficiency. The gluing part of the application can be a continuous gluing device commonly used in the market;
2. the steering part of the composite board steering device realizes stable steering of the composite board by adopting the transportation turning-out part arranged below, ensures the stability of integral movement, and can reserve the running space at the upper part, thereby providing the most basic structural characteristic for the integral operation of the composite board steering device;
3. this application is to the condition that contains composite sheet and mould, utilizes jack-up piece with composite sheet jack-up (the mould is cavity or reserves the hole structure), then directly transports next process, and the steering part then transports the mould out, enters into new circulation procedure to great improvement operating efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic structural diagram of the present application;
FIG. 2 is a schematic structural view of a straight portion;
FIG. 3 is a schematic view of the structure of the turning part;
FIG. 4 is a schematic view of a transport roll-out;
FIG. 5 is a schematic view of a powered small wheel portion of the transport roll-out;
FIG. 6 is a schematic view of a lifting portion;
FIG. 7 is an enlarged view of portion A of FIG. 6;
FIG. 8 is a side view of FIG. 7;
FIG. 9 is a schematic view of a portion of a roaster furnace;
FIG. 10 is a schematic view of the structure of the outlet side of the roasting furnace;
FIG. 11 is a schematic view of a jack-up member;
FIG. 12 is a schematic view of the clip;
FIG. 13 is a schematic view of the inversion processing section;
FIG. 14 is a schematic view of another embodiment of the inversion processing section;
FIG. 15 is a top view of FIG. 14;
fig. 16 is a schematic structural view of a feeding mechanism.
Detailed Description
In order to clearly explain the technical features of the present invention, the present application will be explained in detail by the following embodiments in combination with the accompanying drawings.
As shown in the drawings, the following detailed description is given by way of example in order to more clearly explain the overall concept of the present application.
In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In a first embodiment, as shown in fig. 1-16, a composite board circulation production line comprises an annular production line 1, wherein a gluing part 2, a baking part 3 and a separating part 4 are sequentially arranged on the annular production line 1 along the running direction, a branch line 5 is arranged behind the separating part 4, and an overturning treatment part 6 is arranged on the branch line 5; the separating portion 4 is provided in communication with the glue applying portion 2 so that the mold obtained by the separating portion 4 can be run to the glue applying portion 2. The ring production line 1 comprises a plurality of straight line sections 101, and a turning part 102 is arranged between the straight line sections 101.
The straight line section 101 comprises a plurality of conveying carrier rollers 1001 which are arranged in parallel, and all or part of the conveying carrier rollers 1001 are driving rollers; the conveying carrier roller further comprises a linear rack 1002, the conveying carrier roller 1001 comprises a carrier roller body 1003, carrier roller bearings 1004 are arranged on two sides of the carrier roller body 1003, a carrier roller shaft sleeve 1004 matched with the carrier roller bearings 1004 is arranged on the linear rack 1002, a leading-out chain wheel 1005 and a leading-in chain wheel 1006 are arranged on at least one side of each carrier roller bearing 1004, the leading-out chain wheel 1005 is in power connection with the leading-out chain wheel 1005 of the other conveying carrier roller 1001 on one side of the leading-out chain wheel 1005 through a carrier roller chain 1007, and the leading-in chain wheel 1006 is in power connection with the leading-out chain wheel 1005 of the other conveying carrier roller on the;
the turning part 102 comprises a plurality of conveying turning-out parts 1101 arranged between conveying idlers 1001, and a plurality of lifters 1102 are arranged below the conveying turning-out parts 1101 so that the conveying turning-out parts 1101 can be switched between being higher than the conveying idlers 1001 and being not higher than the conveying idlers 1001; the transportation transferring-out part 1101 comprises a transportation chain 1103, wherein transportation power wheels 1104 are arranged at two ends of the transportation chain 1103, and at least one transportation power wheel 1104 is matched with the transferring-out power part 1105; the turning part 102 further comprises a roll-out frame 1106, the lifter 1102 is fixedly arranged on the roll-out frame 1106, a movable frame 1108 is further arranged on the roll-out frame 1106, the other end of the lifter 1102 is fixedly connected with the movable frame 1108, and the transportation roll-out part 1101 is arranged on the movable frame 1108; the power output part 1105 comprises a rotating rod 1109, a rotating chain 1110 is sleeved on the rotating rod 1109, a small power wheel 1111 which is arranged in a concave manner is arranged in the middle of the power transmission wheel 1104, and the small power wheel 1111 is in power connection with the rotating chain 1110; the lifter 1102 is a lifting piston cylinder 1112, the lifting piston cylinder 1112 is fixedly connected with the roll-out machine frame 1106, and the lifting piston rod 1113 extends out of the lifting piston cylinder 1112 and is fixedly connected with the movable machine frame 1108.
The roasting part 3 comprises a roasting furnace 1201, a counterweight circulating part arranged on the side of the roasting furnace 1201 and matched with the ring production line 1 is arranged, and the counterweight circulating part 1203 comprises a lifting part 1202 arranged on the inlet side of the roasting furnace 1201 and a circulating part 1203 arranged between the two lifting parts 1202.
The roasting furnace 1201 comprises a plurality of roasting channels in the vertical direction; the lifting part 1202 comprises a movable support 1301 along the annular production line, a sliding block 1302 is arranged on the movable support 1301, a clamping head 1303 is connected to the sliding block 1302, an expansion piece 1304 is arranged on the clamping head 1303, and at least two telescopic rods 1305 which can move telescopically relative to the clamping head 1303 are arranged on the expansion piece 1304; the number of the telescopic rods 1305 is two and is equivalent to that of the clamping heads 1303, the two telescopic rods 1305 are uniformly distributed, a positioning mechanism 1308 is further arranged between the telescopic rods 1305, the positioning mechanism 1308 comprises a sleeve 1306 fixedly connected with the clamping heads 1303, the sleeve 1306 is arranged on the side away from the telescopic device 1304, a connecting rod 1307 arranged by penetrating the clamping heads 1303 is arranged in the sleeve 1306, and a positioning spring 1309 is arranged on the side, away from the sleeve 1306, of the connecting rod 1307; the number of the positioning mechanisms 1308 is two, and the positioning mechanisms are symmetrically arranged corresponding to the telescopic devices 1304; a positioning ring 1310 is arranged on one side of the connecting rod 1307 inserted into the sleeve 1306, and the positioning ring 1310 is movably abutted with the clamping head 1303; the movable support 1301 comprises a movable guide rail 1311, the movable guide rail 1311 is arranged in parallel with an annular production line where the movable guide rail 1311 is matched with the annular production line, a support column 1312 is arranged on the movable guide rail 1311, a plurality of lifting piston cylinders 1313 are arranged on the support column 1312, and lifting piston rods extend out of the lifting piston cylinders 1313 and are fixedly connected with the sliding blocks 1302; a guide rail 1314 is arranged on the support cylinder 1312, and the sliding block 1302 is arranged on the guide rail 1314 in a sliding manner; the expansion device 1304 is a double-head piston cylinder, and a piston rod extends out of the double-head piston cylinder to form an expansion rod 1305;
the circulating part 1203 comprises a plurality of conveying carrier rollers 1001 which are arranged in parallel, and all or part of the conveying carrier rollers 1001 are driving rollers; the circulating part 1203 further comprises a circulating frame, the conveying carrier roller 1001 comprises a carrier roller body 1003, carrier roller bearings 1004 are arranged on two sides of the carrier roller body 1003, carrier roller shaft sleeves 1004 matched with the carrier roller bearings 1004 are arranged on the circulating frame, at least one side of each carrier roller bearing 1004 is provided with a leading-out chain wheel 1005 and a leading-in chain wheel 1006, the leading-out chain wheel 1005 is in power connection with the leading-out chain wheel 1005 of the other conveying carrier roller 1001 on one side of the leading-out chain wheel 1005 through a carrier roller chain 1007, and the leading-in chain wheel 1006 is in power connection with the leading-out chain wheel 1005 of the other conveying carrier roller on the other side of the leading.
The furnace further comprises feeding mechanisms 1901 arranged on two sides of the roasting furnace, each feeding mechanism 1901 comprises a feeding rack 1902 arranged below the circulating part 1203, a plurality of feeding piston cylinders 1903 are arranged on the feeding rack 1902, and feeding piston rods 1904 extend out of the feeding piston cylinders 1903 and are fixedly connected with the circulating rack.
The separating part 4 comprises clamping pieces 1401 which are arranged on two sides of the annular production line 1 and used for clamping and pressing the mold, a plurality of jacking pieces 1402 used for lifting the composite board are arranged below the annular production line 1, a turning part 102 used for turning and moving out the mold is further arranged at one end of the annular production line 1, and the turning part 102 is arranged below the annular production line 1.
The jacking member 1402 comprises a jacking bracket 1501 capable of being arranged through a transport line, and the jacking bracket 1501 comprises a plurality of transport wheel sets with feeding directions above the jacking bracket 1501 consistent with the transport direction of the transport line; the conveying wheel set comprises a conveying wheel 1503 fixedly arranged on the jacking bracket 1501, the conveying wheel 1503 is in power connection with a conveying power motor 1504 through a conveying transmission belt 1502, a plurality of jacking piston cylinders 1505 are further arranged below the jacking bracket 1501, and jacking piston rods 1506 extend out of the jacking piston cylinders 1505 to be fixedly connected with the jacking bracket 1501; a transition plate 1507 is arranged below all the jacking pieces 1402, and the transition plate 1507 is arranged between the jacking piston rod 1506 and the jacking bracket 1501;
the clamping piece 1401 comprises a clamping piston cylinder 1601, a clamping piston rod 1602 horizontally extends out of the clamping piston cylinder 1601, and a pressing plate 1603 is arranged at the top of the clamping piston rod 1602; the pressing plate 1603 is a V-shaped plate, one side of the V-shaped plate is fixedly connected with the clamping piston rod 1602, and the other side of the V-shaped plate extends along the extending direction of the clamping piston rod 1602;
a lifting portion 1202 for removing the gland weights above the mold;
the lifting part 1202 comprises a moving bracket 1301 along the conveying line, a sliding block 1302 is arranged on the moving bracket 1301, a clamping head 1303 is connected to the sliding block 1302, an expansion piece 1304 is arranged on the clamping head 1303, and at least two telescopic rods 1305 which can move telescopically relative to the clamping head 1303 are arranged on the expansion piece 1304; the number of the telescopic rods 1305 is two and is equivalent to that of the clamping heads 1303, the two telescopic rods 1305 are uniformly distributed, a positioning mechanism 1308 is further arranged between the telescopic rods 1305, the positioning mechanism 1308 comprises a sleeve 1306 fixedly connected with the clamping heads 1303, the sleeve 1306 is arranged on the side away from the telescopic device 1304, a connecting rod 1307 arranged by penetrating the clamping heads 1303 is arranged in the sleeve 1306, and a positioning spring 1309 is arranged on the side, away from the sleeve 1306, of the connecting rod 1307; the number of the positioning mechanisms 1308 is two, and the positioning mechanisms are symmetrically arranged corresponding to the telescopic devices 1304; a positioning ring 1310 is arranged on one side of the connecting rod 1307 inserted into the sleeve 1306, and the positioning ring 1310 is movably abutted with the clamping head 1303; the moving bracket 1301 comprises a moving guide rail 1311, the moving guide rail 1311 is arranged in parallel with the conveying line, a support column 1312 is arranged on the moving guide rail 1311, a plurality of lifting piston cylinders 1313 are arranged on the support column 1312, and the lifting piston rods extend out of the lifting piston cylinders 1313 and are fixedly connected with the sliding blocks 1302; a guide rail is arranged on the support column 1312, and the sliding block 1302 is arranged on the guide rail in a sliding manner; the expansion device 1304 is a double-head piston cylinder, and a piston rod extends out of the double-head piston cylinder to form an expansion rod 1305; the conveying line comprises a plurality of conveying carrier rollers 1001 arranged in parallel, and all or part of the conveying carrier rollers 1001 are driving rollers.
The turning treatment part 6 comprises a conducting channel 1701 and a film laminating machine 1702 communicated with the conducting channel 1701, conducting conveying lines 1703 are respectively arranged on the upper side and the lower side of the conducting channel 1701, the conducting conveying lines 1703 are arranged in a rotating assembly, the rotating assembly comprises a plurality of annular rotating rings 1704, rotating racks 1705 are arranged on the outer sides of the rotating racks 1705, and a power rotating part is arranged below the conducting conveying lines 1703 and is in power connection with the rotating racks 1705.
The power rotating part comprises a rotating motor 1706, the rotating motor 1706 is in power connection with a transmission rod 1707, a transmission wheel 1708 is arranged on the transmission rod 1707, and the transmission wheel 1708 is in power connection with a rotating rack 1705; the conducting transport line 1703 comprises a plurality of transport rollers 1709, and a rubber layer 1710 is arranged on the transport rollers 1709; a pressing portion 1711 for pressing the composite plate is provided on at least one side of the conduction channel 1701.
The pressing portion 1711 comprises a pressing frame 1801, the pressing frame 1801 is abutted to a conveying roller 1709, a supporting cross beam 1802 is arranged on one side of a conducting conveying line 1703 far away from a conducting channel 1701, a plurality of pressing piston cylinders 1803 are arranged on the supporting cross beam 1802, and the pressing piston rods 1804 extend out of the pressing piston cylinders 1803 and are fixedly connected with the pressing frame 1801; a plurality of pressing claws 1805 are arranged on one side of the pressing frame 1801 facing the conduction channel 1701, and the pressing claws 1805 penetrate through the conduction transport line 1703; a plurality of separation springs 1806 are arranged between the conduction transport lines 1703; an auxiliary beam 1807 is arranged between the supporting cross beam 1802 and the correspondingly arranged annular rotating ring 1704; a main connecting beam 1808 is also provided between the ring 1704.
When the device is used, a template is firstly placed on the annular production line 1, then a ceramic tile is placed on the annular production line, adhesive glue is coated through the glue coating portion 2, then materials such as a sound-insulating and heat-insulating honeycomb plate are placed, sectional materials are placed on the periphery of the ceramic tile, then a gland counterweight is placed through the lifting portion 1202, the ceramic tile enters the roasting furnace 1201 to be heated and cured, after heating and roasting, the gland counterweight is removed through the lifting portion 1202 on the other side, the gland counterweight is subjected to reciprocating circulation, a mold is clamped through the clamping piece, the jacking piece 1402 jacks up and then runs on the annular production line 1, and the next circulation is carried out.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above are merely examples of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (10)
1. The utility model provides a composite sheet circulation production line which characterized in that: the device comprises an annular production line, wherein a gluing part, a roasting part and a separating part are sequentially arranged on the annular production line along the running direction, a branch line is arranged behind the separating part, and a turnover processing part is arranged on the branch line; the separating part is communicated with the gluing part, so that the die obtained by the separating part can be operated to the gluing part.
2. The composite board recycling line according to claim 1, wherein: the annular production line comprises a plurality of straight line segments, and a steering part is arranged between the straight line segments.
3. The composite board recycling line according to claim 2, wherein:
the straight line section comprises a plurality of conveying carrier rollers which are arranged in parallel, and all or part of the conveying carrier rollers are driving rollers; the conveying carrier roller is characterized by further comprising a linear rack, the conveying carrier roller comprises a carrier roller body, carrier roller bearings are arranged on two sides of the carrier roller body, a carrier roller shaft sleeve matched with the carrier roller bearings is arranged on the linear rack, a leading-out chain wheel and a leading-in chain wheel are arranged on at least one side of each carrier roller bearing, the leading-out chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on one side of the leading-out chain wheel through carrier roller chain power, and the leading-in chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on the other;
the steering part comprises a plurality of conveying roll-out parts arranged between the conveying carrier rollers, and a plurality of lifters are arranged below the conveying roll-out parts, so that the conveying roll-out parts can be switched between a state higher than the conveying carrier rollers and a state not higher than the conveying carrier rollers; the transportation roll-out part comprises a transportation chain, and transportation power wheels are arranged at two ends of the transportation chain, wherein at least one transportation power wheel is matched with the roll-out power part; the steering part also comprises a roll-out rack, the lifter is fixedly arranged on the roll-out rack, a movable rack is also arranged on the roll-out rack, the other end of the lifter is fixedly connected with the movable rack, and the transportation roll-out part is arranged on the movable rack; the rotary power part comprises a rotary rod, a rotary chain is sleeved on the rotary rod, a small power wheel which is arranged in a concave mode is arranged in the middle of the conveying power wheel, and the small power wheel is in power connection with the rotary chain; the lifter is a lifting piston cylinder, the lifting piston cylinder is fixedly connected with the roll-out rack, and the lifting piston rod extends out of the lifting piston cylinder and is fixedly connected with the movable rack.
4. The composite board recycling line according to claim 1, wherein: the roasting part comprises a roasting furnace, a counterweight circulating part matched with the annular production line is arranged on the side part of the roasting furnace, and the counterweight circulating part comprises a lifting part arranged on the inlet side of the roasting furnace and a circulating part arranged between the two lifting parts.
5. The composite board recycling line according to claim 4, wherein: the roasting furnace comprises a plurality of roasting channels in the vertical direction;
the lifting part comprises a movable support along the annular production line, a sliding block is arranged on the movable support, a clamping joint is connected on the sliding block, a telescopic device is arranged on the clamping joint, and at least two telescopic rods which can move in a telescopic mode relative to the clamping joint are arranged on the telescopic device; the telescopic device comprises telescopic rods, clamping heads, a positioning mechanism and a positioning spring, wherein the number of the telescopic rods is two, is equivalent to that of the clamping heads, and the positioning mechanism is arranged between the telescopic rods and comprises a sleeve fixedly connected with the clamping heads; the number of the positioning mechanisms is two and is equivalent to that of the telescopic devices which are symmetrically arranged; one side of the connecting rod inserted into the sleeve is provided with a positioning ring, and the positioning ring is movably abutted against the clamping joint; the movable support comprises a movable guide rail, the movable guide rail is arranged in parallel with an annular production line at the matched position of the movable guide rail, a support column body is arranged on the movable guide rail, a plurality of lifting piston cylinders are arranged on the support column body, and lifting piston rods extend out of the lifting piston cylinders and are fixedly connected with sliding blocks; the support column body is provided with a guide rail, and the sliding block is arranged on the guide rail in a sliding manner; the telescopic device is a double-end piston oil cylinder, and a piston rod extends out of the double-end piston oil cylinder to form a telescopic rod;
the circulating part comprises a plurality of conveying carrier rollers which are arranged in parallel, and all or part of the conveying carrier rollers are driving rollers; the circulating part also comprises a circulating rack, the conveying carrier roller comprises a carrier roller body, carrier roller bearings are arranged on two sides of the carrier roller body, a carrier roller shaft sleeve matched with the carrier roller bearings is arranged on the circulating rack, a leading-out chain wheel and a leading-in chain wheel are arranged on at least one side of each carrier roller bearing, the leading-out chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on one side of the leading-out chain wheel through carrier roller chain power, and the leading-in chain wheel is connected with a leading-out chain wheel of the other conveying carrier roller on the other side of the leading-in chain;
the feeding mechanism comprises a feeding frame arranged below the circulating part, a plurality of feeding piston cylinders are arranged on the feeding frame, and feeding piston rods extend out of the feeding piston cylinders and are fixedly connected with the circulating frame.
6. The composite board recycling line according to claim 2, wherein: the separation part is equipped with a plurality of jack-up pieces that are used for with the composite board lifting below the annular production line including setting up the joint spare that is used for the joint to press the mould in annular production line both sides, still is equipped with in the one end of annular production line to be used for turning to the mould and turns to the portion that turns to that shifts out, it sets up the below at annular production line to turn to the portion.
7. The composite board recycling line according to claim 6, wherein:
the jacking piece comprises a jacking bracket which can penetrate through the conveying line, and the jacking bracket comprises a plurality of conveying wheel sets which are arranged above the jacking bracket and have the feeding directions consistent with the conveying direction of the conveying line; the conveying wheel set comprises conveying wheels fixedly arranged on the jacking support, the conveying wheels are in power connection with a conveying power motor through a conveying transmission belt, a plurality of jacking piston cylinders are further arranged below the jacking support, and jacking piston rods extend out of the jacking piston cylinders and are fixedly connected with the jacking support; a transition plate is arranged below all the jacking pieces and is arranged between the jacking piston rod and the jacking bracket;
the clamping piece comprises a clamping piston cylinder, a clamping piston rod horizontally extends out of the clamping piston cylinder, and a pressing plate is arranged at the top of the clamping piston rod; the pressing plate is a V-shaped plate, one side of the V-shaped plate is fixedly connected with the clamping piston rod, and the other side of the V-shaped plate extends along the extending direction of the clamping piston rod;
the lifting part is used for removing the gland balance weight above the mould;
the lifting part comprises a moving support along the conveying line, a sliding block is arranged on the moving support, a clamping joint is connected to the sliding block, a telescopic device is arranged on the clamping joint, and at least two telescopic rods which can move in a telescopic mode relative to the clamping joint are arranged on the telescopic device; the telescopic device comprises telescopic rods, clamping heads, a positioning mechanism and a positioning spring, wherein the number of the telescopic rods is two, is equivalent to that of the clamping heads, and the positioning mechanism is arranged between the telescopic rods and comprises a sleeve fixedly connected with the clamping heads; the number of the positioning mechanisms is two and is equivalent to that of the telescopic devices which are symmetrically arranged; one side of the connecting rod inserted into the sleeve is provided with a positioning ring, and the positioning ring is movably abutted against the clamping joint; the movable support comprises a movable guide rail, the movable guide rail is arranged in parallel with the conveying line, a support column body is arranged on the movable guide rail, a plurality of lifting piston cylinders are arranged on the support column body, and lifting piston rods extend out of the lifting piston cylinders and are fixedly connected with sliding blocks; the support column body is provided with a guide rail, and the sliding block is arranged on the guide rail in a sliding manner; the telescopic device is a double-end piston oil cylinder, and a piston rod extends out of the double-end piston oil cylinder to form a telescopic rod; the conveying line comprises a plurality of conveying carrier rollers which are arranged in parallel, and all or part of the conveying carrier rollers are driving rollers.
8. The composite board recycling line according to claim 1, wherein: the utility model discloses a conveying line, including the conveying line, upset processing portion includes that one switches on the passageway and with switch on the laminating machine that the passageway intercommunication set up, the upper and lower both sides that switch on the passageway are equipped with respectively and switch on the conveying line, switch on the conveying line and set up in the middle of a rotating assembly, rotating assembly includes a plurality of annular swivels, is equipped with rotatory rack in the outside of annular swivel, is equipped with rotatory rack in the rotatory rack outside, is equipped with the power rotating part in the below that switches on the conveying line, the power rotating part links to each other with rotatory rack power.
9. The composite board recycling line according to claim 8, wherein: the power rotating part comprises a rotating motor, the rotating motor is in power connection with a transmission rod, a transmission wheel is arranged on the transmission rod, and the transmission wheel is in power connection with the rotating rack; the conduction conveying line comprises a plurality of conveying rollers, and rubber layers are arranged on the conveying rollers; at least one side of the conduction channel is provided with a pressing part for pressing the composite board.
10. The composite board recycling line according to claim 9, wherein: the pressing part comprises a pressing frame, the pressing frame is abutted against the conveying roller, a supporting cross beam is arranged on one side of the conduction conveying line away from the conduction channel, a plurality of pressing piston cylinders are arranged on the supporting cross beam, and the pressing piston rods extend out of the pressing piston cylinders and are fixedly connected with the pressing frame; a plurality of pressing claws are arranged on one side of the pressing frame facing the conduction channel and penetrate through the conduction conveying line; a plurality of separation springs are arranged between the conduction conveying lines; an auxiliary beam is arranged between the supporting beam and the corresponding annular rotating ring; and a main connecting beam is also arranged between the annular rotating rings.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110279305.0A CN113060478B (en) | 2021-03-16 | 2021-03-16 | Composite board circulation production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110279305.0A CN113060478B (en) | 2021-03-16 | 2021-03-16 | Composite board circulation production line |
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| CN113060478B CN113060478B (en) | 2022-10-25 |
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