CN113059256A - Welding control method, system, equipment and storage medium of double-wire welding system - Google Patents
Welding control method, system, equipment and storage medium of double-wire welding system Download PDFInfo
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- CN113059256A CN113059256A CN202110361733.8A CN202110361733A CN113059256A CN 113059256 A CN113059256 A CN 113059256A CN 202110361733 A CN202110361733 A CN 202110361733A CN 113059256 A CN113059256 A CN 113059256A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/06—Arrangements or circuits for starting the arc, e.g. by generating ignition voltage, or for stabilising the arc
- B23K9/067—Starting the arc
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Abstract
The invention provides a welding control method, a welding control system, welding control equipment and a storage medium of a double-wire welding system, wherein the method comprises the following steps: acquiring a welding mode of a twin-wire welding system; if the welding mode is a monofilament welding mode, the front wire or the rear wire adopts a variable frequency arc striking mode; and if the welding mode is a double-wire welding mode, the front wire and the rear wire adopt a variable-frequency arc striking mode, and the phase mode of the rear wire in an arc striking stage is determined according to the welding stage of the front wire. The invention solves the problems of unstable electric arc, welding quality defects and the like caused by mode switching in a double-wire welding system, and the electric arc can be quickly adjusted when the arc striking time of the front wire and the arc striking time of the rear wire are different and the modes are switched in the welding process, so that the welding quality is good.
Description
Technical Field
The invention relates to the technical field of welding control, in particular to a welding control method, a welding control system, welding control equipment and a storage medium of a double-wire welding system.
Background
With the development of welding technology, gas metal arc welding is more and more applied to actual welding operation, and the technology is more and more mature. In recent years, the demand for high speed and high efficiency of gas metal arc welding has increased, and many high efficiency welding techniques such as high current gas metal arc welding, twin wire welding, hybrid welding, and the like have been derived. The twin-wire welding system comprises two welding power supplies and is mainly applied to high-speed and high-fusion-rate welding occasions. Because two welding power supplies are used, the front wire and the rear wire are distinguished according to the welding direction, the front wire power supply sends a phase signal, and the rear wire power supply outputs a pulse waveform after receiving the phase signal.
The twin-wire welding system uses two welding wires for welding, and a front-wire or rear-wire single-wire welding mode or a front-wire and rear-wire twin-wire welding mode may be used at the initial stage of welding. In the dual-wire welding mode, the front wire and the rear wire can be welded simultaneously or the front wire is welded before the rear wire or the front wire is welded after the rear wire. The modes can be switched mutually. In actual use, the front and rear wires have 6 welding switching modes as shown in table 1 below. At the 6-mode switching between the wire welding period and the welding process before and after the start, a welding defect due to poor welding may occur.
TABLE 1 welding switching modes
Specifically, in the welding stage, poor welding seams and unstable arcs in the early welding stage can be caused by the difference of welding timings of front and rear wires. When the mode is switched in the welding process, the quality defects of the welding seam, such as insufficient penetration, air holes and the like, can be caused due to the change of the mode.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a welding control method, a welding control system, welding control equipment and a storage medium for a twin-wire welding system, and solves the problems of unstable arc, welding quality defects and the like caused by mode switching in the twin-wire welding system.
The embodiment of the invention provides a welding control method of a double-wire welding system, which comprises the following steps:
acquiring a welding mode of a twin-wire welding system;
if the welding mode is a monofilament welding mode, the front wire or the rear wire adopts a variable frequency arc striking mode;
and if the welding mode is a double-wire welding mode, the front wire and the rear wire adopt a variable-frequency arc striking mode, and the phase mode of the rear wire in an arc striking stage is determined according to the welding stage of the front wire.
In some embodiments, determining the phase pattern of the rear wire in the arc initiation phase according to the welding phase in which the front wire is located comprises:
when the front wire is in an arc striking stage, the rear wire and the front wire keep the same phase mode in the arc striking stage;
when the front wire is in a main welding stage, the rear wire and the front wire keep different phase modes in an arc striking stage.
In some embodiments, if the welding mode is a monofilament welding mode, determining a current welding stage;
if the current welding stage is an arc striking stage, the front wire or the rear wire adopts a variable frequency arc striking mode;
and if the current welding stage is the main welding stage, adopting a variable frequency welding mode for the front wire or the rear wire.
In some embodiments, if the welding mode is a twin wire welding mode, continuing the steps of:
the front wire adopts a variable frequency arc striking mode;
judging whether the front wire and the rear wire are simultaneously subjected to arc striking;
if the front wire and the rear wire are simultaneously used for arc striking, the rear wire and the front wire simultaneously adopt a variable frequency arc striking mode, and the rear wire and the front wire keep the same phase mode in an arc striking stage;
and if the front wire is prior to the rear wire for arc striking, the rear wire adopts a variable frequency arc striking mode, and the phase mode of the rear wire in the arc striking stage is determined according to the welding stage of the front wire.
In some embodiments, if the welding mode is a twin wire welding mode, further comprising the steps of:
judging whether the rear wire is prior to the front wire to initiate arc;
if yes, immediately triggering a front wire to enter an arc striking stage, wherein the front wire and the rear wire both adopt a variable frequency arc striking mode, and the rear wire and the front wire keep the same phase mode during arc striking.
In some embodiments, if the welding mode is a dual-wire welding mode, after the front wire adopts a variable frequency arc striking mode, the method further comprises the following steps:
and after the front wire enters the main welding stage from the arc striking stage, delaying the preset time, and switching the front wire into a constant-frequency welding mode.
In some embodiments, if the welding mode is a dual-wire welding mode and the front wire and the rear wire are simultaneously arc-striking, after the rear wire and the front wire simultaneously adopt a variable frequency arc-striking mode, the method further comprises the following steps:
and delaying preset time after the rear wire and the front wire enter a main welding stage, switching the rear wire and the front wire into a constant-frequency welding mode, and keeping different phase modes of the rear wire and the front wire in the main welding stage.
In some embodiments, if the welding mode is a twin wire welding mode and the front wire is arc-striking before the rear wire, the method further comprises the following steps after the rear wire adopts a variable frequency arc-striking mode:
and delaying the preset time after the rear wire enters the main welding stage from the arc striking stage, switching the rear wire into a constant-frequency welding mode, and keeping the rear wire and the front wire in different phase modes in the main welding stage.
An embodiment of the present invention further provides a welding control system of a twin-wire welding system, which is configured to implement a welding control method of the twin-wire welding system, and the system includes:
the welding mode acquisition module is used for acquiring a welding mode of the twin-wire welding system;
the monofilament welding control module is used for enabling the front wire or the rear wire to adopt a variable-frequency arc striking mode if the welding mode is the monofilament welding mode;
and the double-wire welding control module is used for determining the phase mode of the rear wire in an arc striking stage according to the welding stage of the front wire if the welding mode is the double-wire welding mode.
An embodiment of the present invention further provides a welding control apparatus for a twin-wire welding system, including:
a processor;
a memory having stored therein executable instructions of the processor;
wherein the processor is configured to perform the steps of the weld control method of the twin wire welding system via execution of the executable instructions.
Embodiments of the present invention further provide a computer-readable storage medium for storing a program, where the program is executed by a processor to implement the steps of the welding control method for a twin-wire welding system.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.
The welding control method, the welding control system, the welding control equipment and the storage medium of the double-wire welding system have the following beneficial effects:
the invention solves the problems of unstable electric arc, welding quality defects and the like caused by mode switching in a double-wire welding system, and the electric arc can be quickly adjusted when the arc striking time of the front wire and the arc striking time of the rear wire are different and the modes are switched in the welding process, so that the welding quality is good.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, with reference to the accompanying drawings.
FIG. 1 is a flow chart of a weld control method of a twin wire welding system in accordance with an embodiment of the present invention;
FIG. 2 is a flow chart of a weld control method of a twin wire welding system in accordance with an embodiment of the present invention;
FIG. 3 is a graph of the front wire current voltage waveform in a dual wire welding mode in accordance with one embodiment of the present invention;
FIG. 4 is a graph of current and voltage waveforms for a front and rear wire simultaneous arc welding in a dual wire welding mode in accordance with an embodiment of the present invention;
FIG. 5 is a graph of current and voltage waveforms for front wire before back wire arc initiation welding in a dual wire welding mode in accordance with one embodiment of the present invention;
FIG. 6 is a schematic diagram of a weld control system of a twin wire welding system in accordance with an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a weld control apparatus of a twin wire welding system in accordance with an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a computer-readable storage medium according to an embodiment of the present invention.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repetitive description will be omitted. Some of the block diagrams shown in the figures are functional entities and do not necessarily correspond to physically or logically separate entities. These functional entities may be implemented in the form of software, or in one or more hardware modules or integrated circuits, or in different networks and/or processor devices and/or microcontroller devices.
As shown in fig. 1, an embodiment of the present invention provides a welding control method for a twin-wire welding system, including the following steps:
s100: acquiring a welding mode of the twin-wire welding system, wherein the welding mode is divided into two types: a single wire welding mode and a double wire welding mode;
s200: judging whether the welding mode is a double-wire welding mode or not;
if the welding mode is the monofilament welding mode, S300: the front wire or the rear wire adopts a variable frequency arc striking mode;
if the welding mode is a twin wire welding mode, S400: the method comprises the following steps that a front wire and a rear wire both adopt a variable frequency arc striking mode, the phase mode of the rear wire in an arc striking stage is determined according to a welding stage where the front wire is located, and the welding stage is divided into two types: an arc striking phase and a main welding phase.
In this embodiment, in step S400, determining the phase mode of the rear wire in the arc striking phase according to the welding phase in which the front wire is located includes the following steps:
judging whether the welding stage of the front wire is an arc striking stage;
if the front wire is in an arc striking stage, the rear wire and the front wire keep the same phase mode in the arc striking stage;
if the front wire is in the main welding stage, the rear wire maintains a different phase pattern than the front wire during the arc initiation stage.
The welding failure caused by mode switching in the welding process is essentially caused by arc striking or welding stopping of the welding power supply, and the problems caused by arc striking welding are consistent in source, so that the same solution can be adopted.
In this embodiment, in order to solve the technical problem in the prior art, if the welding mode is a single wire welding mode, both the front wire and the rear wire use a variable frequency arc striking mode. If the welding mode is a double-wire welding mode, the front wire uses a variable-frequency arc striking mode, and is switched into a constant-frequency welding mode after a period of time delay after entering a main welding stage. And if the welding mode is a double-wire welding mode, the rear wire and the front wire are simultaneously subjected to arc striking, the rear wire and the front wire are subjected to arc striking in the same phase, and after the rear wire enters the main welding stage, the mode is switched to a mode different from the phase of the front wire for welding. If the welding mode is the double-wire welding mode, the rear wire is later than the front wire to initiate arc, the front wire does not enter the main welding stage, the rear wire and the front wire are initiated with arc in the same phase, and after the front wire enters the main welding stage, the rear wire is switched to be welded in a mode different from the phase of the front wire. If the welding mode is a double-wire welding mode, the rear wire is later than the front wire to initiate arc, the front wire enters a main welding stage, and the rear wire is welded by using a mode different from the phase mode of the front wire until welding is finished.
In this embodiment, in the single-wire welding mode, since the arc length needs to be adjusted quickly, a variable frequency control mode is generally adopted, and in the double-wire welding mode, in order to stabilize the arc of the front wire and the rear wire, in the main welding stage, the front wire and the rear wire need to be phase-matched, a constant frequency control mode is generally adopted, and the rear wire and the front wire keep the same frequency.
The following describes an implementation of the welding control method of the twin wire welding system in an embodiment with reference to fig. 2 to 5.
In this embodiment, the step S100: obtaining a welding mode for a twin wire welding system, comprising: firstly, setting a welding mode of the twin-wire welding system, wherein the welding mode corresponds to the power supply use modes of two welding machines, and setting the use mode of a welding power supply according to use requirements before welding.
In this embodiment, if the welding mode is a monofilament welding mode, the current welding stage is determined;
if the current welding stage is an arc striking stage, the method continues to step S300: the front wire or the rear wire adopts a variable frequency arc striking mode, and the frequency change mode can be set as required;
if the current welding stage is the main welding stage, the welding mode of the arc striking stage is still kept, namely the front wire or the rear wire continues to adopt the variable frequency welding mode until the welding is finished, and the frequency change mode at the moment can be kept consistent with the arc striking stage.
In this embodiment, if the welding mode is the twin wire welding mode, the arc striking process and the welding process for the front wire include the steps of:
the front wire adopts a variable frequency arc striking mode, and the frequency change mode can be set as required;
after the front wire enters the main welding stage from the arc striking stage, delaying for a preset time, switching the front wire into a fixed-frequency welding mode, wherein the time length of the preset time can be set according to needs, and the frequency value of the fixed frequency can be set according to needs.
In this embodiment, if the welding mode is a monofilament welding mode, it is determined whether the front wire and the rear wire are simultaneously arc-striking;
if the front wire and the rear wire are simultaneously used for arc striking, the rear wire and the front wire simultaneously adopt a variable frequency arc striking mode, and the rear wire and the front wire keep the same phase mode in an arc striking stage. And delaying preset time after the rear wire and the front wire enter a main welding stage, switching the rear wire and the front wire into a constant-frequency welding mode, and keeping different phase modes of the rear wire and the front wire in the main welding stage.
And if the front wire is prior to the rear wire for arc striking, the rear wire adopts a variable frequency arc striking mode, and the phase mode of the rear wire in the arc striking stage is determined according to the welding stage of the front wire. Namely, if the front wire is in an arc striking stage, the rear wire and the front wire keep the same phase mode in the arc striking stage; if the front wire is in the main welding stage, the rear wire maintains a different phase pattern than the front wire during the arc initiation stage. And delaying the preset time after the rear wire enters the main welding stage from the arc striking stage, switching the rear wire into a constant-frequency welding mode, and keeping the rear wire and the front wire in different phase modes in the main welding stage.
In this embodiment, in the dual-wire welding mode, the front wire is ignited before or simultaneously with the rear wire, if the rear wire is ignited first, the front wire is immediately ignited to perform welding, and the front wire and the rear wire are in different phase welding modes. Therefore, if the welding mode is a twin wire welding mode, the method further comprises the following steps:
judging whether the rear wire is prior to the front wire to initiate arc;
if yes, immediately triggering a front wire to enter an arc striking stage, wherein the front wire and the rear wire both adopt a variable frequency arc striking mode, and the rear wire and the front wire keep the same phase mode during arc striking.
By adopting the welding control method of the novel double-wire welding system in the embodiment, when arc striking time of front and rear wires is different and the mode is switched in the welding process, the electric arc can be quickly adjusted, welding defects are avoided, and welding quality is improved.
As shown in fig. 6, an embodiment of the present invention further provides a welding control system of a twin-wire welding system, for implementing a welding control method of the twin-wire welding system, where the welding control system includes:
a welding mode obtaining module M100, configured to obtain a welding mode of the twin-wire welding system;
the monofilament welding control module M200 is used for enabling the front wire or the rear wire to adopt a variable-frequency arc striking mode if the welding mode is the monofilament welding mode;
and the dual-wire welding control module M300 is used for determining the phase mode of the rear wire in the arc striking stage according to the welding stage of the front wire if the welding mode is the dual-wire welding mode, wherein the front wire and the rear wire both adopt the variable-frequency arc striking mode.
In the welding control system of the twin-wire welding system according to the present invention, the functions of the modules may be implemented by using the specific implementation manner of the welding control method of the twin-wire welding system, which is not described herein again.
The embodiment of the invention also provides welding control equipment of the double-wire welding system, which comprises a processor; a memory having stored therein executable instructions of the processor; wherein the processor is configured to perform the steps of the weld control method of the twin wire welding system via execution of the executable instructions.
As will be appreciated by one skilled in the art, aspects of the present invention may be embodied as a system, method or program product. Thus, various aspects of the invention may be embodied in the form of: an entirely hardware embodiment, an entirely software embodiment (including firmware, microcode, etc.) or an embodiment combining hardware and software aspects that may all generally be referred to herein as a "circuit," module "or" platform.
An electronic device 600 according to this embodiment of the invention is described below with reference to fig. 7. The electronic device 600 shown in fig. 7 is only an example, and should not bring any limitation to the functions and the scope of use of the embodiments of the present invention.
As shown in fig. 7, the electronic device 600 is embodied in the form of a general purpose computing device. The components of the electronic device 600 may include, but are not limited to: at least one processing unit 610, at least one storage unit 620, a bus 630 that connects the various system components (including the storage unit 620 and the processing unit 610), a display unit 640, and the like.
Wherein the memory unit stores program code executable by the processing unit 610 to cause the processing unit 610 to perform steps according to various exemplary embodiments of the present invention as described in the welding control method section of the above-described twin wire welding system of the present specification. For example, the processing unit 610 may perform the steps as shown in fig. 1.
The storage unit 620 may include readable media in the form of volatile memory units, such as a random access memory unit (RAM)6201 and/or a cache memory unit 6202, and may further include a read-only memory unit (ROM) 6203.
The memory unit 620 may also include a program/utility 6204 having a set (at least one) of program modules 6205, such program modules 6205 including, but not limited to: an operating system, one or more application programs, other program modules, and program data, each of which, or some combination thereof, may comprise an implementation of a network environment.
The electronic device 600 may also communicate with one or more external devices 700 (e.g., keyboard, pointing device, bluetooth device, etc.), with one or more devices that enable a user to interact with the electronic device 600, and/or with any devices (e.g., router, modem, etc.) that enable the electronic device 600 to communicate with one or more other computing devices. Such communication may occur via an input/output (I/O) interface 650. Also, the electronic device 600 may communicate with one or more networks (e.g., a Local Area Network (LAN), a Wide Area Network (WAN), and/or a public network such as the Internet) via the network adapter 660. The network adapter 660 may communicate with other modules of the electronic device 600 via the bus 630. It should be appreciated that although not shown in the figures, other hardware and/or software modules may be used in conjunction with the electronic device 600, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup storage systems, among others.
Embodiments of the present invention further provide a computer-readable storage medium for storing a program, where the program is executed by a processor to implement the steps of the welding control method for a twin-wire welding system. In some possible embodiments, the various aspects of the invention may also be implemented in the form of a program product comprising program code for causing a terminal device to perform the steps according to various exemplary embodiments of the invention described in the welding control method section of the twin wire welding system described above in this specification, when the program product is executed on the terminal device.
Referring to fig. 8, a program product 800 for implementing the above method according to an embodiment of the present invention is described, which may employ a portable compact disc read only memory (CD-ROM) and include program code, and may be executed on a terminal device, such as a personal computer. However, the program product of the present invention is not limited in this regard and, in the present document, a readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
The program product may employ any combination of one or more readable media. The readable medium may be a readable signal medium or a readable storage medium. A readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the foregoing. More specific examples (a non-exhaustive list) of the readable storage medium include: an electrical connection having one or more wires, a portable disk, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
The computer readable storage medium may include a propagated data signal with readable program code embodied therein, for example, in baseband or as part of a carrier wave. Such a propagated data signal may take many forms, including, but not limited to, electro-magnetic, optical, or any suitable combination thereof. A readable storage medium may also be any readable medium that is not a readable storage medium and that can communicate, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device. Program code embodied on a readable storage medium may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing.
Program code for carrying out operations for aspects of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language such as Java, C + + or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the user's computing device, partly on the user's device, as a stand-alone software package, partly on the user's computing device and partly on a remote computing device, or entirely on the remote computing device or server. In the case of a remote computing device, the remote computing device may be connected to the user computing device through any kind of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or may be connected to an external computing device (e.g., through the internet using an internet service provider).
In conclusion, by adopting the welding control method, the welding control system, the welding control equipment and the welding control storage medium of the twin-wire welding system, the problems of unstable electric arc, welding quality defects and the like caused by mode switching in the twin-wire welding system are solved, the electric arc can be quickly adjusted when the arc striking time of the front wire and the arc striking time of the rear wire are different and the modes are switched in the welding process, and the welding quality is good.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (11)
1. A welding control method of a twin-wire welding system is characterized by comprising the following steps:
acquiring a welding mode of a twin-wire welding system;
if the welding mode is a monofilament welding mode, the front wire or the rear wire adopts a variable frequency arc striking mode;
and if the welding mode is a double-wire welding mode, the front wire and the rear wire adopt a variable-frequency arc striking mode, and the phase mode of the rear wire in an arc striking stage is determined according to the welding stage of the front wire.
2. The welding control method of the twin wire welding system of claim 1, wherein determining the phase pattern of the rear wire during the arc initiation phase based on the welding phase in which the front wire is located comprises:
when the front wire is in an arc striking stage, the rear wire and the front wire keep the same phase mode in the arc striking stage;
when the front wire is in a main welding stage, the rear wire and the front wire keep different phase modes in an arc striking stage.
3. The welding control method of a twin wire welding system as defined in claim 1, wherein if the welding mode is a single wire welding mode, determining a current welding stage;
if the current welding stage is an arc striking stage, the front wire or the rear wire adopts a variable frequency arc striking mode;
and if the current welding stage is the main welding stage, adopting a variable frequency welding mode for the front wire or the rear wire.
4. The welding control method of a twin wire welding system according to claim 1 or 2, wherein if the welding mode is a twin wire welding mode, the following steps are continued:
the front wire adopts a variable frequency arc striking mode;
judging whether the front wire and the rear wire are simultaneously subjected to arc striking;
if the front wire and the rear wire are simultaneously used for arc striking, the rear wire and the front wire simultaneously adopt a variable frequency arc striking mode, and the rear wire and the front wire keep the same phase mode in an arc striking stage;
and if the front wire is prior to the rear wire for arc striking, the rear wire adopts a variable frequency arc striking mode, and the phase mode of the rear wire in the arc striking stage is determined according to the welding stage of the front wire.
5. The welding control method of a twin wire welding system of claim 4, further comprising the steps of, if said welding mode is a twin wire welding mode:
judging whether the rear wire is prior to the front wire to initiate arc;
if yes, immediately triggering a front wire to enter an arc striking stage, wherein the front wire and the rear wire both adopt a variable frequency arc striking mode, and the rear wire and the front wire keep the same phase mode during arc striking.
6. The welding control method of the twin wire welding system of claim 4, wherein if said welding mode is a twin wire welding mode, after said front wire is in a variable frequency arc ignition mode, further comprising the steps of:
and after the front wire enters the main welding stage from the arc striking stage, delaying the preset time, and switching the front wire into a constant-frequency welding mode.
7. The welding control method of the twin wire welding system of claim 4, wherein if said welding mode is a twin wire welding mode and the front wire and the rear wire are simultaneously striking an arc, then after said rear wire and the front wire simultaneously employ a variable frequency striking mode, further comprising the steps of:
and delaying preset time after the rear wire and the front wire enter a main welding stage, switching the rear wire and the front wire into a constant-frequency welding mode, and keeping different phase modes of the rear wire and the front wire in the main welding stage.
8. The welding control method of the twin wire welding system of claim 4, wherein if the welding mode is twin wire welding mode and the front wire is arc initiated before the rear wire, the rear wire follows variable frequency arc initiation mode, further comprising the steps of:
and delaying the preset time after the rear wire enters the main welding stage from the arc striking stage, switching the rear wire into a constant-frequency welding mode, and keeping the rear wire and the front wire in different phase modes in the main welding stage.
9. A welding control system of a twin wire welding system for implementing the welding control method of the twin wire welding system of any one of claims 1 to 8, the system comprising:
the welding mode acquisition module is used for acquiring a welding mode of the twin-wire welding system;
the monofilament welding control module is used for enabling the front wire or the rear wire to adopt a variable-frequency arc striking mode if the welding mode is the monofilament welding mode;
and the double-wire welding control module is used for determining the phase mode of the rear wire in an arc striking stage according to the welding stage of the front wire if the welding mode is the double-wire welding mode.
10. A weld control apparatus for a twin wire welding system, comprising:
a processor;
a memory having stored therein executable instructions of the processor;
wherein the processor is configured to perform the steps of the weld control method of the twin wire welding system of any one of claims 1 to 8 via execution of the executable instructions.
11. A computer readable storage medium storing a program, wherein the program when executed by a processor implements the steps of the weld control method of the twin wire welding system of any one of claims 1 to 8.
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| CN202110361733.8A CN113059256B (en) | 2021-04-02 | 2021-04-02 | Welding control method, system, equipment and storage medium of double-wire welding system |
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| CN202110361733.8A CN113059256B (en) | 2021-04-02 | 2021-04-02 | Welding control method, system, equipment and storage medium of double-wire welding system |
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| CN113059256A true CN113059256A (en) | 2021-07-02 |
| CN113059256B CN113059256B (en) | 2022-09-23 |
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