CN113058866A - Lifting type rubber screening method and screening device thereof - Google Patents
Lifting type rubber screening method and screening device thereof Download PDFInfo
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- CN113058866A CN113058866A CN202110238087.6A CN202110238087A CN113058866A CN 113058866 A CN113058866 A CN 113058866A CN 202110238087 A CN202110238087 A CN 202110238087A CN 113058866 A CN113058866 A CN 113058866A
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- rubber
- sensor
- lifting rod
- servo motor
- inspection device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention relates to a lifting type rubber screening method and a screening device thereof, belonging to the field of tire production devices. The method comprises the following steps: s1, after the main switch power supply box is electrified, rubber is placed on the left side of the X-ray detection and inspection device; s2 judging whether the quality of the rubber is qualified or not by an X-ray detection and inspection device; s3, establishing a three-dimensional coordinate system on the rubber plane; s4, the qualified rubber slides rightwards continuously and passes through the first sensor to detect the XY plane; s5, the qualified rubber continuously slides rightwards to pass through a second sensor to detect a YZ plane; s6, the qualified rubber continuously slides rightwards to pass through a third sensor and a fourth sensor to detect an XZ plane; the qualified product of S7 is sent to a storage cabinet. The invention can rapidly detect whether other particles, bubbles and other impurities exist in the rubber through the matching use of the X-ray detection and inspection device and the sensor, thereby greatly reducing the use cost.
Description
Technical Field
The invention relates to the field of tire production devices, in particular to a lifting type rubber screening method and a screening device thereof.
Background
It is known that rubber as a raw material of a tire has impurities therein and whether the external dimensions meet the specifications has a great influence on the yield in the production and manufacturing of the tire, and rubber with dimensions not meeting the requirements also has certain deviation on the mechanical property test of the tire in the manufacturing process of the tire. The screening devices for screening the rubber quality and the three-dimensional overall dimension for the tires in the domestic market at the present stage are few, most of the devices are complex to operate and need manual treatment, the production efficiency is not high, and the precision is low.
Disclosure of Invention
In order to overcome the defects of the prior art, the lifting type rubber screening method and the lifting type rubber screening device are provided while the production efficiency is improved and the labor is saved.
The technical scheme adopted by the invention for solving the technical problems is as follows: a lifting type rubber screening method comprises the following steps:
s1, after the main switch power supply box is electrified, rubber is placed on the left side of the X-ray detection and inspection device, slides rightwards under the driving of the roller and passes below the X-ray detection and inspection device;
s2, the qualified products slide rightwards continuously, the unqualified products send signals to the controller through the X-ray detection and inspection device, the controller sends the signals to the first servo driver to control the first servo motor to drive the first lifting rod and the second lifting rod to ascend, after the rubber enters the second sorting and conveying plate, the first lifting rod and the second lifting rod descend, the second servo motor works, and the rubber is conveyed to the waste bin;
s3, according to the right-hand rule, taking the right side direction as the positive direction of X, taking the direction from the vertical paper surface inwards as the positive direction of Y, and taking the direction from the vertical direction of the vertical XY plane upwards as the positive direction of Z;
s4, the qualified rubber slides rightwards continuously, whether the XY plane of the rubber meets the requirements or not is detected through the first sensor, the rubber does not meet the requirements, a signal is sent to the controller through the first sensor, the controller sends the signal to the first servo driver to control the first servo motor to drive the first lifting rod and the second lifting rod to ascend, after the rubber enters the second sorting transport plate, the first lifting rod and the second lifting rod descend, the second servo motor works, and the rubber is transported to the waste bin;
s5, the qualified rubber slides rightwards continuously, whether a YZ plane of the rubber meets requirements or not is detected through a second sensor, the YZ plane of the rubber does not meet the requirements, a signal is sent to a controller through the second sensor, the controller sends the signal to a first servo driver to control a first servo motor to drive a first lifting rod and a second lifting rod to ascend, after the rubber enters a second sorting and transporting plate, the first lifting rod and the second lifting rod descend, the second servo motor works, and the rubber is transported to a waste material cabinet;
s6, the qualified rubber slides rightwards continuously, whether the XZ plane of the rubber meets the requirements or not is detected through the lifting of a third sensor and a fourth sensor, the XZ plane of the rubber does not meet the requirements, signals are sent to a controller through the third sensor and the fourth sensor, the controller sends the signals to a first servo driver so as to control a first servo motor to drive a first lifting rod and a second lifting rod to ascend, after the rubber enters a second sorting transport plate, the first lifting rod and the second lifting rod descend, and a second servo motor works to convey the rubber to a waste bin;
and S7, detecting qualified products by the X-ray detection and inspection device and the first sensor, the second sensor, the third sensor and the fourth sensor, and directly conveying the products into the storage cabinet by the first sorting and conveying plate.
The special screening device using the lifting type rubber screening method comprises a transmission machine tool and is characterized in that a main switching power supply box is arranged on the side surface of the transmission machine tool, rollers are arranged above the transmission machine tool, a controller is embedded on a box door of the main switching power supply box, a power indicator lamp is arranged below the controller, a first servo driver, a first servo motor and a second servo motor are arranged in the main switching power supply box, an X-ray detection and inspection device is vertically arranged above the transmission machine tool, a first sensor is arranged on the right side of the X-ray detection and inspection device, a second sensor is arranged on the right side of the first sensor, a third sensor and a fourth sensor are arranged on one side of the transmission machine tool, which is far away from the X-ray detection and inspection device, a first lifting rod and a second lifting rod which can be lifted synchronously are arranged on the right sides of the third sensor and the fourth sensor, and a first sorting transportation plate and a second sorting transportation plate are connected onto the first lifting rod and the, the first sorting and transporting plate is arranged above the second sorting and transporting plate, the right sides of the first sorting and transporting plate and the second sorting and transporting plate are provided with a storage cabinet and a waste cabinet, and the storage cabinet is arranged above the waste cabinet.
The invention has the advantages that the X-ray detection and inspection device and the sensor are matched for use, so that whether other particles, bubbles and other impurities exist in the rubber can be quickly detected, the rubber with the internal material meeting the requirement is further subjected to shape detection and screening, and the precision of the rubber three-dimensional shape size detected by the sensor is higher. The device simple structure need not manual operation among the operation flow, greatly reduced use cost.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic front view of the present invention
FIG. 2 is a schematic top view of the conveying machine and the sorting transport plate of the present invention
FIG. 3 is a schematic diagram of the internal structure of the main switching power supply box of the present invention
FIG. 1 shows a transfer machine; 2. a first sorting transport plate; 3. a second sorting transport plate; 4. a storage cabinet; 5, a waste material cabinet; 6. a main switching power supply box; 7. a controller; 8. a power indicator light; 9. a first sensor; 10. a second sensor; 11. a third sensor; 12. a fourth sensor; 13. a first lifting rod; 14. a second lifting rod; an X-ray detection inspection device; 16. a roller; 17. a first servo driver; 18. a first servo motor; 19. a second servo motor.
Detailed Description
In the figure, the invention comprises a transmission machine tool 1, a first sorting transport plate 2, a second sorting transport plate 3, a storage cabinet 4 and a waste material cabinet 5, wherein a main switching power supply box 6 is arranged on the side surface of the transmission machine tool 1, rollers 16 are arranged above the transmission machine tool 1, a controller 7 is embedded on the box door of the main switching power supply box 6, a power indicator lamp 8 is arranged below the controller 7, a first servo driver 17, a first servo motor 18 and a second servo motor 19 are arranged in the main switching power supply box 6, an X-ray detection and inspection device 15 is vertically arranged above the transmission machine tool 1, a first sensor 9 is arranged on the right side of the X-ray detection and inspection device 15, a second sensor 10 is arranged on the right side of the first sensor 9, a third sensor 11 and a fourth sensor 12 are arranged on the side of the transmission machine tool 1 far away from the X-ray detection and inspection device 15, and a first lifting rod 13 and a second lifting rod 14 which can be synchronously lifted are arranged on the right sides of the third sensor 11 and the first lifting rod 13 and the second lifting rod 14 are connected with a first sorting transport plate 2 and a second sorting transport plate 3, the first sorting transport plate 2 is arranged above the second sorting transport plate 3, the right sides of the first sorting transport plate 2 and the second sorting transport plate 3 are provided with a storage cabinet 4 and a waste cabinet 5, and the storage cabinet 4 is arranged above the waste cabinet 5. The worker or the conveyer conveys the rubber to the left side of the X-ray detection and inspection device 15 on the transmission machine tool 1, the rubber is inspected by the X-ray detection and inspection device 15, unqualified products are directly conveyed to the second sorting and conveying plate 3 through the transmission machine tool 1 and then conveyed into the waste bin 5, and qualified products continue to move forwards on the transmission machine tool 1.
According to the right-hand rule, the right side direction in fig. 1 is taken as the positive direction of X, the inward direction of the vertical paper surface is the positive direction of Y, and the vertical upward direction of the vertical XY plane is the positive direction of Z. Qualified rubber product advances first sensor 9 and detects whether there is the protruding phenomenon in rubber XY plane, second sensor 10 detects whether there is the protruding phenomenon in rubber YZ plane through the lifting movement, third sensor 11, fourth sensor 12 detect whether there is the protruding phenomenon in rubber XZ plane through the lifting movement, and any one discovery problem of above four sensors will all send a signal for controller 7, makes rubber transport to waste material cabinet 5 via second sorting transport plate 3. Under the condition that the X-ray detection and inspection device 15, the first sensor 9, the second sensor 10, the third sensor 11 and the fourth sensor 12 do not transmit signals to the controller 7, the rubber is regarded as qualified products and is conveyed to the storage cabinet 4 through the first sorting and conveying plate 2.
According to the invention, the transmission machine tool 1, the first sorting transport plate 2 with the lifting rod, the second sorting transport plate 3, the storage cabinet 4 and the waste material cabinet 5 are combined, so that no matter rubber material detection, three-dimensional appearance detection or storage screening is carried out, the rubber can be conveyed to one side of the X-ray detection inspection device 15 on the transmission machine tool 1 only after the equipment is electrified, the full-automatic screening can be carried out, the labor cost and the production efficiency are greatly saved, and the practicability of the invention is increased. On the other hand, the invention has the advantages of simple operation, easily understood principle, convenience, high efficiency and low cost.
The above description is only a preferred embodiment of the present invention, but the present invention is not limited thereto. Any person skilled in the art should be able to change or replace the technical solution and the novel concept of the present invention within the technical scope of the present disclosure.
The method is combined with a lifting type rubber screening device to screen whether the rubber quality is qualified or not and whether the three-dimensional appearance is qualified or not, and the screening steps are as follows:
firstly, the main switch power box 6 is powered, when the power is switched on, the power indicator lamp 8 is lighted up to show that the circuit is switched on, and the whole set of device is in a working state.
Then the rubber to be screened is placed on the left side of the X-ray detection and inspection device 15 on the transmission machine tool 1, the rubber slides rightwards through a roller 16 on the transmission machine tool 1, and the rubber passes below the X-ray detection and inspection device 15 in the sliding process.
Finally, if the rubber has other particles or impurities such as bubbles, the X-ray detection and inspection device 15 sends signals to the controller 7, the controller 7 sends signals to the first servo driver 17 and then sends the signals to the first servo motor 18, the first servo motor 18 drives the first lifting rod 13 and the second lifting rod 14 to ascend synchronously, after the rubber enters the second sorting and conveying plate 3, the first lifting rod 13 and the second lifting rod 14 descend to the original position, the second servo motor 19 drives the rollers to rotate to send the rubber with inconsistent quality to the waste material cabinet 5, and if the rubber is qualified, the rollers continue to slide rightwards.
When the rubber slides to the right, the three-dimensional detection and screening steps are as follows:
first, according to the right-hand rule, the right side direction in fig. 1 is taken as the positive direction of X, the inward direction of the vertical paper surface is taken as the positive direction of Y, and the vertical upward direction of the vertical XY plane is taken as the positive direction of Z. When the rubber reaches a specified position, the first sensor 9 rises to a thickness position specified by the rubber in the Z direction and is fixed, when the rubber slides rightwards, if the phenomena of the protrusion of the XY plane of the rubber and the like affect light, the first sensor 9 sends a signal to the controller 7, the controller 7 sends a signal to the first servo driver 17 and further sends the signal to the first servo motor 18, the first servo motor 18 drives the first lifting rod 13 and the second lifting rod 14 to synchronously rise, after the rubber enters the second sorting transport plate 3, the first lifting rod 13 and the second lifting rod 14 descend to the original positions, the second servo motor 19 drives the rollers to rotate to send the rubber with inconsistent quality into the waste material cabinet 5, and if the rubber quality is qualified, the rubber slides rightwards continuously.
Then, after the first sensor 9 works, the second sensor 10 screens and detects a YZ plane of the rubber by emitting light and vertically moving in the Z direction, if the light is affected by the phenomena of protrusion and the like, the second sensor 10 sends a signal to the controller 7, the controller 7 sends a signal to the first servo driver 17 and further sends the signal to the first servo motor 18, the first servo motor 18 drives the first lifting rod 13 and the second lifting rod 14 to synchronously ascend, after the rubber enters the second sorting transport plate 3, the first lifting rod 13 and the second lifting rod 14 descend to the original position, the second servo motor 19 drives the rollers to rotate to send the rubber with inconsistent quality into the waste bin 5, and if the rubber is qualified, the rubber continuously slides rightwards.
Finally, after the first sensor 9 and the second sensor 10 are operated, the third sensor 11 and the fourth sensor 12 emit light and move vertically in the Z direction, the rubber XZ plane is screened and detected, if the rubber XZ plane has bulges and the like to influence light, the third sensor 11 or the fourth sensor 12 sends a signal to the controller 7, the controller 7 sends a signal to the first servo driver 17, and then sent to a first servo motor 18, the first servo motor 18 drives the first lifting rod 13 and the second lifting rod 14 to synchronously lift, after the rubber enters the second sorting transport plate 3, the first lifting rod 13 and the second lifting rod 14 descend to return to the original positions, the second servo motor 19 drives the rollers to rotate, the rubber with inconsistent quality is sent into the waste material cabinet 5, and if the three-dimensional size of the rubber is qualified, the rubber continues to slide rightwards and is directly sent into the storage cabinet 4.
Claims (2)
1. A lifting type rubber screening method is characterized by comprising the following steps:
s1, after the main switch power supply box is electrified, rubber is placed on the left side of the X-ray detection and inspection device, slides rightwards under the driving of the roller and passes below the X-ray detection and inspection device;
s2, the qualified products slide rightwards continuously, the unqualified products send signals to the controller through the X-ray detection and inspection device, the controller sends the signals to the first servo driver to control the first servo motor to drive the first lifting rod and the second lifting rod to ascend, after the rubber enters the second sorting and conveying plate, the first lifting rod and the second lifting rod descend, the second servo motor works, and the rubber is conveyed to the waste bin;
s3, according to the right-hand rule, taking the right side direction as the positive direction of X, taking the direction from the vertical paper surface inwards as the positive direction of Y, and taking the direction from the vertical direction of the vertical XY plane upwards as the positive direction of Z;
s4, the qualified rubber slides rightwards continuously, whether the XY plane size of the rubber meets the requirements or not is detected through the first sensor, the rubber does not meet the requirements, a signal is sent to the controller through the first sensor, the controller sends the signal to the first servo driver to control the first servo motor to drive the first lifting rod and the second lifting rod to ascend, after the rubber enters the second sorting transport plate, the first lifting rod and the second lifting rod descend, the second servo motor works, and the rubber is transported to the waste bin;
s5, the qualified rubber slides rightwards continuously, whether the YZ plane size of the rubber meets the requirements or not is detected through a second sensor, the rubber does not meet the requirements, a signal is sent to a controller through the second sensor, the controller sends the signal to a first servo driver to control a first servo motor to drive a first lifting rod and a second lifting rod to ascend, after the rubber enters a second sorting and conveying plate, the first lifting rod and the second lifting rod descend, the second servo motor works, and the rubber is conveyed to a waste material cabinet;
s6, the qualified rubber slides rightwards continuously, whether the XZ plane size of the rubber meets the requirements or not is detected through the lifting of a third sensor and a fourth sensor, the XZ plane size of the rubber does not meet the requirements, signals are sent to a controller through the third sensor and the fourth sensor, the controller sends the signals to a first servo driver to control a first servo motor to drive a first lifting rod and a second lifting rod to ascend, after the rubber enters a second sorting transport plate, the first lifting rod and the second lifting rod descend, a second servo motor works, and the rubber is conveyed to a waste bin;
and S7, detecting qualified products by the X-ray detection and inspection device and the first sensor, the second sensor, the third sensor and the fourth sensor, and directly conveying the products into the storage cabinet by the first sorting and conveying plate.
2. A special screening device using the lifting type rubber screening method of claim 1, which comprises a transmission machine tool and is characterized in that a main switching power supply box is arranged on the side surface of the transmission machine tool, rollers are arranged above the transmission machine tool, a controller is embedded on a box door of the main switching power supply box, a power indicator lamp is arranged below the controller, a first servo driver, a first servo motor and a second servo motor are arranged in the main switching power supply box, an X-ray detection and inspection device is vertically arranged above the transmission machine tool, a first sensor is arranged on the right side of the X-ray detection and inspection device, a second sensor is arranged on the right side of the first sensor, a third sensor and a fourth sensor are arranged on one side of the transmission machine tool, which is far away from the X-ray detection and inspection device, a first lifting rod and a second lifting rod which can be synchronously lifted are arranged on the right sides of the third sensor and the, connect first branch and select separately transport board and second branch on first lifter and the second lifter, first branch selects transport board in the top of second branch and selects transport board, first branch selects transport board and second branch to select separately transport board right side and installs and store cabinet and waste material cabinet, it is in to store the cabinet the top of waste material cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110238087.6A CN113058866A (en) | 2021-03-04 | 2021-03-04 | Lifting type rubber screening method and screening device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110238087.6A CN113058866A (en) | 2021-03-04 | 2021-03-04 | Lifting type rubber screening method and screening device thereof |
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| CN113058866A true CN113058866A (en) | 2021-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110238087.6A Pending CN113058866A (en) | 2021-03-04 | 2021-03-04 | Lifting type rubber screening method and screening device thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214483A (en) * | 2008-01-10 | 2008-07-09 | 娄霆 | Dry type ore sorting system |
| CN101387708A (en) * | 2008-09-22 | 2009-03-18 | 三实电器(漳州)有限公司 | Receiving coil of door type metal detector |
| CN103234988A (en) * | 2013-05-10 | 2013-08-07 | 三角轮胎股份有限公司 | Rubber compound material impurity detection device |
| CN108554845A (en) * | 2018-04-25 | 2018-09-21 | 南京理工大学 | A kind of device of on-line checking wheel hub blank deformation |
| CN210386625U (en) * | 2019-07-30 | 2020-04-24 | 安徽扬子地板股份有限公司 | Plate sorting equipment |
| CN112295931A (en) * | 2020-11-13 | 2021-02-02 | 南宁市第三职业技术学校 | Artificial intelligence sorting device |
-
2021
- 2021-03-04 CN CN202110238087.6A patent/CN113058866A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101214483A (en) * | 2008-01-10 | 2008-07-09 | 娄霆 | Dry type ore sorting system |
| CN101387708A (en) * | 2008-09-22 | 2009-03-18 | 三实电器(漳州)有限公司 | Receiving coil of door type metal detector |
| CN103234988A (en) * | 2013-05-10 | 2013-08-07 | 三角轮胎股份有限公司 | Rubber compound material impurity detection device |
| CN108554845A (en) * | 2018-04-25 | 2018-09-21 | 南京理工大学 | A kind of device of on-line checking wheel hub blank deformation |
| CN210386625U (en) * | 2019-07-30 | 2020-04-24 | 安徽扬子地板股份有限公司 | Plate sorting equipment |
| CN112295931A (en) * | 2020-11-13 | 2021-02-02 | 南宁市第三职业技术学校 | Artificial intelligence sorting device |
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Application publication date: 20210702 |
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