CN113057290B - Recovery and cleaning integrated treatment device after bean fermentation - Google Patents
Recovery and cleaning integrated treatment device after bean fermentation Download PDFInfo
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- CN113057290B CN113057290B CN202110190701.6A CN202110190701A CN113057290B CN 113057290 B CN113057290 B CN 113057290B CN 202110190701 A CN202110190701 A CN 202110190701A CN 113057290 B CN113057290 B CN 113057290B
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- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 102
- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 102
- 238000011084 recovery Methods 0.000 title claims abstract description 62
- 238000004140 cleaning Methods 0.000 title claims abstract description 46
- 238000000855 fermentation Methods 0.000 title claims abstract description 20
- 230000004151 fermentation Effects 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 43
- 239000000843 powder Substances 0.000 claims abstract description 36
- 238000004064 recycling Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 94
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000009987 spinning Methods 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 244000068988 Glycine max Species 0.000 abstract description 17
- 235000010469 Glycine max Nutrition 0.000 abstract description 16
- 241001107116 Castanospermum australe Species 0.000 abstract description 8
- 235000021279 black bean Nutrition 0.000 abstract description 8
- 239000008187 granular material Substances 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 241000235395 Mucor Species 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 230000006872 improvement Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 4
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 3
- 108010073771 Soybean Proteins Proteins 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000019710 soybean protein Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241000228212 Aspergillus Species 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 108091005804 Peptidases Proteins 0.000 description 1
- 239000004365 Protease Substances 0.000 description 1
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/30—Removing undesirable substances, e.g. bitter substances
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
- C12M47/10—Separation or concentration of fermentation products
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Wood Science & Technology (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Agronomy & Crop Science (AREA)
- Microbiology (AREA)
- Sustainable Development (AREA)
- Biomedical Technology (AREA)
- Nutrition Science (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Botany (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention relates to the field of food processing, in particular to an integrated treatment device for recycling and cleaning after bean fermentation. The invention aims to provide an integrated treatment device for recovery and cleaning after fermentation of beans. The technical proposal is as follows: an integrated treatment device for recovery and cleaning after fermentation of beans comprises a mycelium recovery component, a mould powder recovery component, a cleaning component, a transmission component, a support table and the like; the mould powder collecting box is connected with the bracket table. The invention realizes mycelium recovery work, granule powdery mold seed recovery work and gown cleaning work on fermented soybeans or black beans, reduces the difficulty of manual treatment, supports synchronous work of multiple mechanisms, improves the treatment efficiency, and has simple operation, safety and reliability.
Description
Technical Field
The invention relates to the field of food processing, in particular to an integrated treatment device for recycling and cleaning after bean fermentation.
Background
Fermented soya beans are the traditional Chinese characteristic fermented bean product seasonings. The fermented soybean is prepared from black beans or soybeans as main raw materials by utilizing the action of mucor, aspergillus or bacterial protease to decompose soybean protein, and when the soybean protein reaches a certain degree, inhibiting the activity of enzyme and delaying the fermentation process by adding salt, adding wine, drying and the like. The fermented soybeans are classified into black soybeans and soybean soybeans according to the processed raw materials, and may be classified into salted soybeans, fermented soybeans, dried soybeans and watery soybeans according to the tastes.
After the black beans or soybeans are fermented to prepare starter, mucor and hypha grow on the surfaces of the beans. After the mucor is recovered, the next batch of beans can be inoculated, so that the mucor is also called as mildew, and the beans are wrapped and connected by hyphae, so that the beans are connected into a whole bean cake. At present, most of the recovery work of mould seeds and hyphae is manually carried out, beans are required to be continuously rubbed to be rubbed into one-grain beans, and then the residual gown on the surfaces of the beans is cleaned before the beans are fermented for the next step, so that the whole process is time-consuming and labor-consuming, and the treatment efficiency is low.
In summary, there is an urgent need for an integrated processing device for fermenting and cleaning beans, which can remove the seeds and hyphae of the beans while recovering the seeds and hyphae after fermenting and making yeast from black beans or soybeans, and can clean the gowns on the surfaces of the beans, so as to solve the above problems.
Disclosure of Invention
In order to overcome the defects that after black beans or soybeans are fermented and yeast is produced, mucor and hypha grow on the surfaces of the beans, the next batch of beans can be inoculated after mucor is recovered, so that mucor is also called as mildew, and the beans are wrapped and connected by hypha, so that the beans are connected into a whole bean cake, most of the recovery work of the mildew and the hypha is performed manually at present, the beans are required to be rubbed continuously to be rubbed into one grain of beans, and then the residual gown on the surfaces of the beans is required to be cleaned before the beans are subjected to the next fermentation, so that the whole process is time-consuming and labor-consuming, and the treatment efficiency is low.
The technical proposal is as follows: the integrated processing device for recovery and cleaning after fermentation of beans comprises a mycelium recovery component, a mould powder recovery component, a cleaning component, a transmission component, a support table, a control console, a mycelium collection box and a mould powder collection box; the mycelium recovery component is connected with the transmission component; the mycelium recovery component is connected with the bracket table; the mould powder recovery assembly is connected with the transmission assembly; the mould powder recovery component is connected with the bracket table; the cleaning component is connected with the transmission component; the cleaning component is connected with the bracket table; the transmission assembly is connected with the bracket table; the control desk is connected with the bracket desk; the mycelium collecting box is connected with the bracket table; the mould powder collecting box is connected with the bracket table.
As an improvement of the scheme, the mycelium recovery component comprises a first funnel, a filament drawing kettle, a stirring unit, a filament drawing pipeline, an air extractor, a hollow fixing frame, a second funnel, a collection inclined plate and an annular baffle; the hollow fixing frame is fixedly connected with the bracket table; above the support table, the hollow fixing frame passes through the collecting inclined plate, and the collecting inclined plate is fixedly connected with the hollow fixing frame; the second funnel is fixedly connected with the collecting inclined plate; the air extractor is fixedly connected with the bracket table at one side of the collecting inclined plate; two sides of the filament drawing pipeline are fixedly connected with the air extractor and the filament drawing kettle respectively above the hollow fixing frame; the lower part of the stirring unit is connected with the hollow fixing frame; the stirring unit is contacted with the filament drawing kettle; the first funnel is fixedly connected with the spinning kettle; an even number of steel pipes are fixedly connected in a cross manner in the first hopper in a cross manner; the annular baffle is connected with the stirring unit below the spinning kettle; the annular baffle is connected with the inner surface of the hollow fixing frame in a sliding way.
As an improvement of the scheme, the stirring unit comprises a first fixed plate, a first lifting table, an electric turntable, a first rotating shaft, a second fixed plate, a first stirring rod, a second stirring rod, a third stirring rod, a fourth stirring rod, a first straight gear, a second straight gear, a third straight gear, a fourth straight gear and a fifth straight gear; the first fixing plate is fixedly connected with the inner surface of the hollow fixing frame; two ends of the first lifting table are fixedly connected with the top end of the first fixed plate and the electric turntable respectively; the rotating part of the electric turntable is fixedly connected with the first rotating shaft; the first rotating shaft is fixedly connected with the second fixing plate; the first stirring rod, the second stirring rod, the third stirring rod and the fourth stirring rod are inserted in the second fixing plate at equal intervals in a circumferential shape; a second spur gear, a third spur gear, a fourth spur gear and a fifth spur gear are arranged below the second fixed plate; the second spur gear is fixedly connected with the first stirring rod; the third spur gear is fixedly connected with the second stirring rod; the fourth spur gear is fixedly connected with the third stirring rod; the fifth straight gear is fixedly connected with the fourth stirring rod; the first rotating shaft is fixedly connected with the first straight gear below the second fixed plate; the outer ring surface of the first straight gear is meshed with the second straight gear, the third straight gear, the fourth straight gear and the fifth straight gear in sequence.
As an improvement of the scheme, the mould powder recovery assembly comprises a screen disc, a first fixing frame, a second fixing frame, a first electric sliding block, a second electric sliding block, a sixth straight gear, a first toothed bar, a seventh straight gear, a second toothed bar, a first electric push rod, a second electric push rod, a third fixing frame, a second rotating shaft, a first bevel gear, a first driving wheel, a second driving wheel, a third rotating shaft, an eighth straight gear, a first rotating plate, a fourth rotating shaft, a ninth straight gear, a rubbing disc, a fifth rotating shaft and a sixth rotating shaft; the first fixing frame and the second fixing frame are fixedly connected with the bracket table respectively at two sides of the screen tray; two sides of the screen disc are fixedly connected with a fifth rotating shaft and a sixth rotating shaft respectively below the lower outlet of the collecting inclined plate; the first electric sliding block is in sliding connection with one side, close to the screen disc, of the first fixing frame; the second electric sliding block is in sliding connection with one side, close to the screen disc, of the second fixing frame; the fifth rotating shaft and the sixth rotating shaft respectively pass through the first electric sliding block and the second electric sliding block, and are respectively in rotary connection with the first electric sliding block and the second electric sliding block; the sixth spur gear is fixedly connected with the fifth rotating shaft at one side of the first fixing frame far away from the screen disc; the first rack bar is fixedly connected with the first fixing frame at one side of the first fixing frame far away from the screen disc; when the sixth straight gear is meshed with the first toothed bar, the sixth straight gear rotates; when the sixth straight gear is not meshed with the first toothed bar, the sixth straight gear does not rotate; the seventh spur gear is fixedly connected with the fifth rotating shaft at one side of the second fixing frame far away from the screen disc; the second rack bar is fixedly connected with the first rack bar at one side of the second rack bar far away from the screen disc; when the seventh straight gear is meshed with the second toothed bar, the seventh straight gear rotates; when the seventh straight gear is not meshed with the second toothed bar, the seventh straight gear does not rotate; two sides of the first electric push rod are fixedly connected with one side above the first fixing frame and one side below the third fixing frame respectively; two sides of the second electric push rod are fixedly connected with the upper part of the second fixing frame and the other side below the third fixing frame respectively; the second rotating shaft penetrates through the third fixing frame at one side, far away from the first toothed bar, of the second electric push rod, and is in rotating connection with the third fixing frame; the first bevel gear is fixedly connected with the second rotating shaft above the third fixing frame; the first driving wheel is fixedly connected with the second rotating shaft below the third fixing frame; the third rotating shaft is rotationally connected with the third fixing frame right above the screen disc; the second driving wheel is fixedly connected with the third rotating shaft below the third fixing frame; the first driving wheel is in driving connection with the second driving wheel through a belt; the first rotating plate is fixedly connected with the third rotating shaft below the second driving wheel; an eighth spur gear is fixedly connected with the third rotating shaft between the second driving wheel and the first rotating plate; the first rotating plate is rotatably connected with the fourth rotating shaft through the shaft sleeve at one side of the third rotating shaft; the ninth spur gear is fixedly connected with the fourth rotating shaft above the first rotating plate; the ninth straight gear is meshed with the eighth straight gear; the rubbing disc is fixedly connected with the fourth rotating shaft below the first rotating plate.
As an improvement of the scheme, the cleaning assembly comprises an electric control reservoir, a screening cage, an electric control water inlet, an electric control water outlet, a second bevel gear, a seventh rotating shaft, a tenth straight gear, a second lifting table, a third fixed plate, an eighth rotating shaft, a third driving wheel, a loop bar rotating shaft, an eleventh straight gear, a fourth driving wheel, a fourth fixed frame, a ninth rotating shaft, a fifth driving wheel, a twelfth straight gear, a first hairbrush, a second adapter plate, a tenth rotating shaft, a thirteenth straight gear, a second hairbrush, a fourth fixed plate and a supporting rotating shaft; the electric control reservoir is fixedly connected with the support table; the sieve cage is contacted with the inner surface of the electric control reservoir; an electric control water inlet and an electric control water outlet are respectively arranged below one side of the electric control reservoir; the seventh rotating shaft is rotationally connected with the bracket table at one side of the electric control reservoir close to the second toothed bar; the second bevel gear is fixedly connected with the upper part of the seventh rotating shaft; the second bevel gear is connected with the transmission assembly; the tenth straight gear is fixedly connected with the middle section of the seventh rotating shaft; the second lifting platform is connected with the bracket platform between the electric control reservoir and the seventh rotating shaft; the third driving wheel is fixedly connected with the supporting rotating shaft; the third driving wheel is connected with the driving assembly; the fourth fixed plate is fixedly connected with the supporting rotating shaft; the upper part of the second lifting table is connected with a supporting rotating shaft; the eighth rotating shaft is fixedly connected with the third fixing plate; the loop bar rotating shaft is rotationally connected with the eighth rotating shaft above the side surface of the tenth straight gear; the eleventh straight gear and the fourth driving wheel are fixedly connected with the loop bar rotating shaft respectively; one side below the fourth fixing frame is fixedly connected with the top end of the eighth rotating shaft; the other side below the fourth fixing frame is rotationally connected with a ninth rotating shaft; the ninth rotating shaft is fixedly connected with the fifth driving wheel, the second adapter plate and the first hairbrush in sequence from top to bottom; the twelfth straight gear is rotationally connected with the ninth rotating shaft between the fifth driving wheel and the second adapter plate; the twelfth straight gear is fixedly connected with the fourth fixing frame; the fourth driving wheel is in driving connection with the fifth driving wheel through a belt pulley; the second adapter plate is rotatably connected with the tenth rotating shaft through a shaft sleeve at one side of the ninth rotating shaft; a thirteenth straight gear and a second brush are sequentially arranged on the tenth rotating shaft from top to bottom; the thirteenth spur gear is meshed with the twelfth spur gear; the bristles on the first brush and the second brush are in staggered contact with each other.
As an improvement of the scheme, the transmission assembly comprises a motor, an eleventh rotating shaft, a fourteenth straight gear, a sixth transmission wheel, a seventh transmission wheel, a twelfth rotating shaft, a third bevel gear, a fifteenth straight gear, a sixteenth straight gear, a thirteenth rotating shaft, a fourth bevel gear, a seventeenth straight gear, a fourteenth rotating shaft, a third adapter plate, a third electric push rod, a fifth bevel gear, a sixth bevel gear, a fifteenth rotating shaft and an eighth transmission wheel; the motor is fixedly connected with the bracket table at one side of the second fixing frame far away from the first fixing frame; the motor output shaft is fixedly connected with an eleventh rotating shaft; the eleventh rotating shaft is rotationally connected with the bracket table; the eleventh rotating shaft is fixedly connected with a fourteenth straight gear and a sixth driving wheel in sequence; the twelfth rotating shaft is respectively connected with the bracket table and the shell of the air extractor in a rotating way through the bracket above one side of the eleventh rotating shaft, which is close to the second fixing bracket; the twelfth rotating shaft is fixedly connected with a seventh driving wheel, a third bevel gear and a fifteenth straight gear in sequence; the sixth driving wheel is in driving connection with the seventh driving wheel through a belt; the third bevel gear is meshed with the second bevel gear; the thirteenth rotating shaft is rotationally connected with the shell at one side of the air extractor, which is close to the twelfth rotating shaft; the sixteenth straight gear and the fourth bevel gear are fixedly connected with a thirteenth rotating shaft respectively; the sixteenth straight gear is meshed with the fifteenth straight gear; when the fourth bevel gear is meshed with the first bevel gear, the first bevel gear rotates; when the fourth bevel gear is not meshed with the first bevel gear, the first bevel gear does not rotate; the fourteenth rotating shaft is connected with the bracket table through a bracket at one side of the eleventh rotating shaft far away from the second fixing frame; the fourteenth rotating shaft is fixedly connected with a seventeenth straight gear and a fifth bevel gear respectively; the third adapter plate is rotationally connected with the fourteenth rotating shaft through a shaft sleeve; two sides of the third electric push rod are respectively connected with the third adapter plate and the bracket table; when the seventeenth straight gear is meshed with the fourteenth straight gear, the seventeenth straight gear rotates; when the seventeenth straight gear is not meshed with the fourteenth straight gear, the seventeenth straight gear does not rotate; the fifteenth rotating shaft is rotatably connected with the bracket table at one side of the fourteenth rotating shaft far away from the motor; the fifteenth rotating shaft is fixedly connected with a sixth bevel gear and an eighth driving wheel respectively; when the fifth bevel gear is meshed with the sixth bevel gear, the sixth bevel gear rotates; when the fifth bevel gear is not meshed with the sixth bevel gear, the sixth bevel gear does not rotate; the eighth driving wheel is in driving connection with the third driving wheel through a belt.
As an improvement of the scheme, twelve groups of openings are uniformly arranged around the inner side of the spinning kettle, and each group of openings is connected with a filter screen.
As an improvement of the scheme, six small stirring rods are respectively and transversely arranged on the first stirring rod, the second stirring rod, the third stirring rod and the fourth stirring rod from top to bottom at equal intervals.
The beneficial effects of the invention are as follows:
1. in order to overcome the defects that after black beans or soybeans are fermented and yeast is produced, mucor and hypha grow on the surfaces of the beans, the next batch of beans can be inoculated after mucor is recovered, so that mucor is also called as mildew, and the beans are wrapped and connected by hypha, so that the beans are connected into a whole bean cake, most of the recovery work of the mildew and the hypha is performed manually at present, the beans are required to be rubbed continuously to be rubbed into a particle of beans, and then the residual gown on the surfaces of the beans is required to be cleaned before the beans are subjected to the next fermentation, so that the whole process is time-consuming, labor-consuming and low in treatment efficiency;
2. the device is provided with: pouring the fermented bean cakes formed by connecting mycelia into a mycelia recovery assembly, stirring the bean cakes into beans with one particle by the mycelia recovery assembly, recovering the mycelia floating during stirring by the mycelia recovery assembly, flowing the beans into a mould powder recovery assembly, rubbing down and recovering mould seeds of particle powder on the surface of the beans by the mould powder recovery assembly, further rubbing up the bean cakes which are not separated into beans with one particle by the mould powder recovery assembly, pouring the beans into a cleaning assembly, cleaning the gown on the surface of the beans by the cleaning assembly, and finally taking out the beans manually for other fermentation treatment;
3. The invention realizes mycelium recovery work, granule powdery mold seed recovery work and gown cleaning work on fermented soybeans or black beans, reduces the difficulty of manual treatment, supports synchronous work of multiple mechanisms, improves the treatment efficiency, and has simple operation, safety and reliability.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic view of a third perspective structure of the present invention;
FIG. 4 is a schematic perspective view of a mycelium recovery component according to the present invention;
FIG. 5 is a schematic view showing a partial perspective structure of the mycelium recovery component of the present invention;
FIG. 6 is a schematic view showing a first perspective structure of a stirring unit according to the present invention;
FIG. 7 is a schematic view showing a second perspective structure of the stirring unit of the present invention;
FIG. 8 is a schematic view of a first perspective structure of the mold powder recycling assembly of the present invention;
FIG. 9 is a schematic view showing a second perspective structure of the mold powder recycling assembly of the present invention;
FIG. 10 is a schematic view of a first perspective view of a cleaning assembly according to the present invention;
FIG. 11 is a schematic view of a second perspective of a cleaning assembly according to the present invention;
FIG. 12 is a schematic perspective view of a screen cage of the present invention;
fig. 13 is a schematic perspective view of a transmission assembly according to the present invention.
Reference numerals in the figures: 1. a mycelium recovery component, 2, a mould powder recovery component, 3, a cleaning component, 4, a transmission component, 5, a support table, 6, a control table, 7, a mycelium collection box, 8, a mould powder collection box, 101, a first funnel, 102, a wire drawing kettle, 103, a stirring unit, 104, a wire drawing pipeline, 105, an air extractor, 106, a hollow fixing frame, 107, a second funnel, 108, a collection inclined plate, 109, an annular baffle, 10301, a first fixing plate, 10302, a first lifting table, 10303, an electric turntable, 10304, a first rotating shaft, 10305, a second fixing plate, 10306, a first stirring rod, 10307, a second stirring rod, 10308, a third stirring rod, 10309, a fourth stirring rod, 10310, a first straight gear, 10311, a second straight gear, 10312, a third straight gear, 10313, a fourth straight gear, 10314, a fifth straight gear, 201, a screen tray, 202, a first fixing frame, 203, a second fixing frame, 204, a first electric sliding block, 205, second electric slider, 206, sixth spur gear, 207, first rack, 208, seventh spur gear, 209, second rack, 210, first electric push rod, 211, second electric push rod, 212, third mount, 213, second rotation shaft, 214, first bevel gear, 215, first transmission wheel, 216, second transmission wheel, 217, third rotation shaft, 218, eighth spur gear, 219, first rotation plate, 220, fourth rotation shaft, 221, ninth spur gear, 222, twine, 223, fifth rotation shaft, 224, sixth rotation shaft, 301, electric control reservoir, 302, screen cage, 303, electric control water inlet, 304, electric control water outlet, 305, second bevel gear, 306, seventh rotation shaft, 307, tenth spur gear, 308, second lifting table, 309, third fixing plate, 310, eighth rotation shaft, 311, third transmission wheel, 312, loop bar rotation shaft, 313, eleventh spur gear, 314, fourth transmission wheel, 315. the fourth fixing frame, 316, the ninth rotating shaft, 317, the fifth driving wheel, 318, the twelfth straight gear, 319, the first brush, 320, the second adapter plate, 321, the tenth rotating shaft, 322, the thirteenth straight gear, 323, the second brush, 324, the fourth fixing plate, 325, the supporting rotating shaft, 401, the motor, 402, the eleventh rotating shaft, 403, the fourteenth straight gear, 404, the sixth driving wheel, 405, the seventh driving wheel, 406, the twelfth rotating shaft, 407, the third bevel gear, 408, the fifteenth straight gear, 409, the sixteenth straight gear, 410, the thirteenth rotating shaft, 411, the fourth bevel gear, 412, the seventeenth straight gear, 413, the fourteenth rotating shaft, 414, the third adapter plate, 415, the third electric push rod, 416, the fifth bevel gear, 417, the sixth bevel gear, 418, the fifteenth rotating shaft, 419, the eighth driving wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
1-13, the integrated processing device for recovery and cleaning after bean fermentation comprises a mycelium recovery component 1, a mould powder recovery component 2, a cleaning component 3, a transmission component 4, a support table 5, a control console 6, a mycelium collection box 7 and a mould powder collection box 8; the mycelium recovery component 1 is connected with the transmission component 4; the mycelium recovery component 1 is connected with the bracket table 5; the mould powder recovery assembly 2 is connected with the transmission assembly 4; the mould powder recovery component 2 is connected with a support table 5; the cleaning component 3 is connected with the transmission component 4; the cleaning component 3 is connected with the support table 5; the transmission assembly 4 is connected with the bracket table 5; the console 6 is connected with the support stand 5; the mycelium collecting box 7 is connected with the support table 5; the mould powder collecting box 8 is connected with the bracket table 5.
When the device is used, the device is horizontally fixed on a working plane, a support table 5 is kept stable, a regulating and controlling console 6 is connected with an external power supply to regulate the device, after debugging, bean cakes formed by connecting mycelia after fermentation are poured into a mycelia recovery assembly 1, the mycelia recovery assembly 1 is used for stirring the bean cakes into beans with one particle, meanwhile, the mycelia recovery assembly 1 is used for recovering mycelia floating during stirring, then the beans flow into a mould powder recovery assembly 2, the mould powder recovery assembly 2 is used for rubbing down and recovering mould seeds with particle powder on the surface of the beans, meanwhile, the mould powder recovery assembly 2 can be used for rubbing up the small bean cakes which are not completely separated into beans with one particle in one step, then the beans are poured into a cleaning assembly 3, the beans are cleaned by the cleaning assembly 3, and finally, the beans are taken out by manpower for other fermentation treatment; the invention realizes mycelium recovery work, granule powdery mold seed recovery work and gown cleaning work on fermented soybeans or black beans, reduces the difficulty of manual treatment, supports synchronous work of multiple mechanisms, improves the treatment efficiency, and has simple operation, safety and reliability.
The mycelium recovery component 1 comprises a first funnel 101, a wire drawing kettle 102, a stirring unit 103, a wire drawing pipeline 104, an air extractor 105, a hollow fixing frame 106, a second funnel 107, a collection inclined plate 108 and an annular baffle 109; the hollow fixing frame 106 is fixedly connected with the support table 5; above the support table 5, the hollow fixing frame 106 passes through the collecting inclined plate 108, and the collecting inclined plate 108 is fixedly connected with the hollow fixing frame 106; the second funnel 107 is fixedly connected with a collecting inclined plate 108; on one side of the collecting inclined plate 108, the air extractor 105 is fixedly connected with the bracket table 5; two sides of the filament drawing pipeline 104 are fixedly connected with the air extractor 105 and the filament drawing kettle 102 respectively above the hollow fixing frame 106; the lower part of the stirring unit 103 is connected with a hollow fixing frame 106; the stirring unit 103 is in contact with the filament drawing kettle 102; the first funnel 101 is fixedly connected with the spinning kettle 102; an even number of steel pipes are fixedly connected in a cross manner in the first hopper 101 in a cross manner; the annular baffle 109 is connected with the stirring unit 103 below the filament drawing kettle 102; the annular shield 109 is slidably coupled to the inner surface of the hollow holder 106.
The mycelium recovery component 1 is used for recovering mycelium on the bean cake; firstly, manually pouring bean cakes formed by hyphae after fermentation into a first funnel 101, wherein the bean cakes are collided by a steel pipe in the first funnel 101 in the falling process of the bean cakes and are split into a plurality of bean cakes, the split bean cakes continue to fall into a spinning kettle 102 and are contacted with a stirring unit 103, the bean cakes are stirred into a particle bean by the stirring unit 103, simultaneously an air extractor 105 pumps the spinning kettle 102 through a spinning pipeline 104, under the influence of air flow in the spinning kettle 102, hyphae floating when the stirring unit 103 stirs the bean cakes are sucked by the spinning kettle 102, then the hyphae are discharged into a hypha collecting box 7 through a spinning pipeline 104 and the air extractor 105 in sequence and are recovered, then the stirred bean cakes and the non-stirred bean cakes are poured out by the stirring unit 103, and then the bean cakes and the non-stirred bean cakes fall into a mould powder recovering assembly 2 through a second funnel 107 and a collecting inclined plate 108 in sequence for preparation of next treatment; the assembly completes the stirring of the bean cake into a particle of beans and the recovery of the mycelium floating during the stirring.
The stirring unit 103 includes a first fixing plate 10301, a first lifting table 10302, an electric turntable 10303, a first rotating shaft 10304, a second fixing plate 10305, a first stirring bar 10306, a second stirring bar 10307, a third stirring bar 10308, a fourth stirring bar 10309, a first straight gear 10310, a second straight gear 10311, a third straight gear 10312, a fourth straight gear 10313, and a fifth straight gear 10314; the first fixing plate 10301 is fixedly connected with the inner surface of the hollow fixing frame 106; two ends of the first lifting table 10302 are fixedly connected with the top end of the first fixing plate 10301 and the electric turntable 10303 respectively; the rotating member of the electric turntable 10303 is fixedly connected with the first rotating shaft 10304; the first rotating shaft 10304 is fixedly connected with the second fixing plate 10305; the second fixing plate 10305 is internally provided with a first stirring rod 10306, a second stirring rod 10307, a third stirring rod 10308 and a fourth stirring rod 10309 in a circumferential equidistant penetrating way; a second straight gear 10311, a third straight gear 10312, a fourth straight gear 10313, and a fifth straight gear 10314 are provided below the second fixing plate 10305; the second spur gear 10311 is fixedly connected with the first stirring bar 10306; the third spur gear 10312 is fixedly connected with the second stirring rod 10307; the fourth spur gear 10313 is fixedly connected with the third stirring rod 10308; the fifth straight gear 10314 is fixedly connected with the fourth stirring bar 10309; the first rotation shaft 10304 is fixedly connected with the first straight gear 10310 below the second fixing plate 10305; the outer annulus of the first spur gear 10310 is in turn meshed with a second spur gear 10311, a third spur gear 10312, a fourth spur gear 10313 and a fifth spur gear 10314.
The small bean cake is stirred into a grain of beans by a stirring unit 103; first electric turntable 10303 drives first rotating shaft 10304 to rotate, first rotating shaft 10304 drives fifth straight gear 10314 to rotate, fifth straight gear 10314 drives first stirring rod 10306, second stirring rod 10307, third stirring rod 10308 and fourth stirring rod 10309 to rotate respectively by meshing with first straight gear 10310, second straight gear 10311, third straight gear 10312 and fourth straight gear 10313, so that first stirring rod 10306, second stirring rod 10307, third stirring rod 10308 and fourth stirring rod 10309 stir the small bean cakes into a particle of beans, after most of the bean cakes are stirred, first lifting table 10302 drives electric turntable 10303 and parts connected with the electric turntable 10303 to move downwards, and all the bean cakes and the small bean cakes which are not stirred out of second fixing plate 10305 slide out due to the arc design of middle protrusions of the upper surface of second fixing plate 10305.
The mould powder recycling component 2 comprises a sieve tray 201, a first fixing frame 202, a second fixing frame 203, a first electric sliding block 204, a second electric sliding block 205, a sixth straight gear 206, a first toothed bar 207, a seventh straight gear 208, a second toothed bar 209, a first electric push rod 210, a second electric push rod 211, a third fixing frame 212, a second rotating shaft 213, a first bevel gear 214, a first driving wheel 215, a second driving wheel 216, a third rotating shaft 217, an eighth straight gear 218, a first rotating plate 219, a fourth rotating shaft 220, a ninth straight gear 221, a rubbing tray 222, a fifth rotating shaft 223 and a sixth rotating shaft 224; the first fixing frame 202 and the second fixing frame 203 are respectively fixedly connected with the bracket table 5 at two sides of the screen tray 201; under the lower outlet of the collecting inclined plate 108, two sides of the sieve tray 201 are fixedly connected with a fifth rotating shaft 223 and a sixth rotating shaft 224 respectively; the first electric sliding block 204 is in sliding connection with one side of the first fixing frame 202, which is close to the screen disc 201; the second electric sliding block 205 is in sliding connection with one side of the second fixing frame 203, which is close to the screen tray 201; the fifth rotating shaft 223 and the sixth rotating shaft 224 pass through the first electric slider 204 and the second electric slider 205, respectively, and the fifth rotating shaft 223 and the sixth rotating shaft 224 are rotatably connected with the first electric slider 204 and the second electric slider 205, respectively; the sixth spur gear 206 is fixedly connected with the fifth rotating shaft 223 at one side of the first fixing frame 202 far away from the screen tray 201; the first rack 207 is fixedly connected with the first rack 202 at one side of the first rack 202 far away from the screen tray 201; when the sixth spur gear 206 is meshed with the first rack gear 207, the sixth spur gear 206 rotates; when the sixth spur gear 206 is not engaged with the first rack gear 207, the sixth spur gear 206 does not rotate; the seventh spur gear 208 is fixedly connected with the fifth rotating shaft 223 at one side of the second fixing frame 203 far away from the screen tray 201; the second rack 209 is fixedly connected with the first rack 202 at one side of the second rack 203 far away from the screen tray 201; when the seventh spur gear 208 is meshed with the second rack gear 209, the seventh spur gear 208 rotates; when the seventh spur gear 208 is not meshed with the second rack gear 209, the seventh spur gear 208 does not rotate; two sides of the first electric push rod 210 are fixedly connected with one side above the first fixing frame 202 and one side below the third fixing frame 212 respectively; two sides of the second electric push rod 211 are fixedly connected with the upper side of the second fixing frame 203 and the other side below the third fixing frame 212 respectively; on the side of the second electric push rod 211 far away from the first toothed bar 207, a second rotating shaft 213 passes through a third fixing frame 212, and the second rotating shaft 213 is rotatably connected with the third fixing frame 212; above the third fixing frame 212, the first bevel gear 214 is fixedly connected with the second rotating shaft 213; the first driving wheel 215 is fixedly connected with the second rotating shaft 213 below the third fixing frame 212; right above the screen tray 201, the third rotating shaft 217 is rotatably connected with the third fixing frame 212; the second driving wheel 216 is fixedly connected with the third rotating shaft 217 below the third fixing frame 212; the first driving wheel 215 is in driving connection with the second driving wheel 216 through a belt; the first rotating plate 219 is fixedly connected with the third rotating shaft 217 below the second driving wheel 216; an eighth spur gear 218 is fixedly connected with a third rotating shaft 217 between the second driving wheel 216 and the first rotating plate 219; on one side of the third rotating shaft 217, a first rotating plate 219 is rotatably connected to the fourth rotating shaft 220 through a shaft sleeve; above the first rotating plate 219, a ninth spur gear 221 is fixedly connected with the fourth rotating shaft 220; the ninth spur gear 221 is meshed with the eighth spur gear 218; the rubbing plate 222 is fixedly connected with the fourth rotating shaft 220 below the first rotating plate 219.
The mould powder recovery component 2 is used for recovering the granular powdery mould seeds on the beans; firstly, beans and small bean cakes which are not stirred up slide out from a collecting inclined plate 108 and fall into a sieve tray 201, then a first electric push rod 210 and a second electric push rod 211 drive a third fixing frame 212 and parts connected with the third fixing frame to move downwards, so that a first bevel gear 214 is connected with a transmission component 4, a convex structure at the bottom of a rubbing tray 222 is contacted with the surface of the beans, then the transmission component 4 drives the first bevel gear 214 to rotate, the first bevel gear 214 drives a second rotating shaft 213 to rotate, the second rotating shaft 213 drives a first driving wheel 215 to rotate, the first driving wheel 215 drives a second driving wheel 216 to drive a third rotating shaft 217 to rotate, the third rotating shaft 217 drives a first rotating plate 219 to rotate, the first rotating plate 219 drives a fourth rotating shaft 220 to rotate around the axis of the third rotating shaft 217 through a shaft sleeve, the fourth rotating shaft 220 drives a ninth gear 221 and the rubbing tray 222 to revolve around the axis of the third rotating shaft 217, meanwhile, the ninth spur gear 221 is meshed with the eighth spur gear 218 to drive the fourth rotating shaft 220 to rotate around the axis of the fourth rotating shaft 220, so that the rubbing plate 222 revolves around the axis of the third rotating shaft 217 and rotates around the axis of the fourth rotating shaft 220, the protruding structure of the rubbing plate 222 is realized to completely rub the incompletely scattered small bean cakes, the protruding structure of the rubbing plate 222 is realized to rub down the granular powdery mold on the surfaces of the beans, meanwhile, the rubbed mold falls into the mold powder collecting box 8 through the opening at the bottom of the sieve plate 201 and can be used for inoculation before next batch of beans fermentation, after the mold seed collecting work is finished, the first electric sliding block 204 and the second electric sliding block 205 are controlled by the control console 6 to drive the rubbing plate 222 to move towards the cleaning component 3 through the fifth rotating shaft 223 and the sixth rotating shaft 224 respectively, and when the sixth spur gear 206 and the seventh spur gear 208 are meshed with the first toothed bar 207 and the second toothed bar 209 respectively, the sixth spur gear 206 and the seventh spur gear 208 drive the rubbing disc 222 to rotate around the axis of the fifth rotating shaft 223 in the direction of the cleaning component 3 through the fifth rotating shaft 223 and the sixth rotating shaft 224 respectively, so as to pour the rubbed beans in the rubbing disc 222 into the cleaning component 3 for the next treatment; the assembly completes the work of completely rubbing and scattering the small bean cakes which are not completely stirred, and completes the work of rubbing and recycling the granular powdery mold seeds on the surfaces of the beans.
The cleaning assembly 3 comprises an electric control water storage tank 301, a screen cage 302, an electric control water inlet 303, an electric control water outlet 304, a second bevel gear 305, a seventh rotating shaft 306, a tenth straight gear 307, a second lifting platform 308, a third fixing plate 309, an eighth rotating shaft 310, a third driving wheel 311, a loop bar rotating shaft 312, an eleventh straight gear 313, a fourth driving wheel 314, a fourth fixing frame 315, a ninth rotating shaft 316, a fifth driving wheel 317, a twelfth straight gear 318, a first hairbrush 319, a second adapter plate 320, a tenth rotating shaft 321, a thirteenth straight gear 322, a second hairbrush 323, a fourth fixing plate 324 and a supporting rotating shaft 325; the electric control reservoir 301 is fixedly connected with the support stand 5; the sieve cage 302 is in contact with the inner surface of the electrically controlled reservoir 301; an electric control water inlet 303 and an electric control water outlet 304 are respectively arranged below one side of the electric control water reservoir 301; the seventh rotating shaft 306 is rotatably connected with the bracket table 5 at one side of the electric control reservoir 301 close to the second toothed bar 209; the second bevel gear 305 is fixedly connected with the upper part of the seventh rotating shaft 306; the second bevel gear 305 is connected with the transmission assembly 4; the tenth spur gear 307 is fixedly connected with the middle section of the seventh rotating shaft 306; the second lifting platform 308 is connected with the bracket platform 5 between the electric control reservoir 301 and the seventh rotating shaft 306; the third driving wheel 311 is fixedly connected with the supporting rotating shaft 325; the third driving wheel 311 is connected with the driving assembly 4; the fourth fixing plate 324 is fixedly connected with the supporting rotating shaft 325; the upper part of the second lifting platform 308 is connected with a supporting rotating shaft 325; the eighth rotating shaft 310 is fixedly connected with the third fixing plate 309; above the side of the tenth spur gear 307, a loop bar rotating shaft 312 is rotatably connected to the eighth rotating shaft 310; the eleventh straight gear 313 and the fourth driving wheel 314 are fixedly connected with the loop bar rotating shaft 312 respectively; one side below the fourth fixing frame 315 is fixedly connected with the top end of the eighth rotating shaft 310; the other side below the fourth fixing frame 315 is rotationally connected with a ninth rotating shaft 316; the ninth rotating shaft 316 is fixedly connected with the fifth driving wheel 317, the second adapter plate 320 and the first brush 319 in sequence from top to bottom; a twelfth spur gear 318 is rotatably connected with the ninth rotating shaft 316 between the fifth driving wheel 317 and the second adapter plate 320; the twelfth straight gear 318 is fixedly connected with the fourth fixing frame 315; the fourth driving wheel 314 is in driving connection with a fifth driving wheel 317 through a belt pulley; the second adapter plate 320 is rotatably connected with the tenth rotating shaft 321 through a shaft sleeve at one side of the ninth rotating shaft 316; the tenth rotating shaft 321 is provided with a thirteenth spur gear 322 and a second brush 323 in sequence from top to bottom; the thirteenth spur gear 322 is meshed with the twelfth spur gear 318; the bristles of the first brush 319 and the second brush 323 are in staggered contact with each other.
Finally, the cleaning work of the beans is completed by a cleaning component 3; firstly, beans to be cleaned are poured into a sieve cage 302, the electric control water storage tank 301 is irrigated through an electric control water inlet 303, then a transmission assembly 4 drives a third transmission wheel 311 to rotate, the third transmission wheel 311 drives a fourth fixed plate 324 and parts connected with the fourth fixed plate to rotate through a supporting rotation shaft 325, the axle center of a ninth rotation shaft 316 is aligned with the center of the sieve cage 302, then a second lifting table 308 drives a third fixed plate 309 and parts connected with the third fixed plate to move downwards, an eleventh straight gear 313 is meshed with a tenth straight gear 307, simultaneously a first brush 319 and a second brush 323 are contacted with the bottom of the sieve cage 302, then the transmission assembly 4 drives a second bevel gear 305 to rotate, the second bevel gear 305 drives the tenth straight gear 307 to rotate through a seventh rotation shaft 306, the tenth straight gear 307 is meshed with the eleventh straight gear 313 to drive a sleeve rotation shaft 312 to rotate around the axle center of an eighth rotation shaft 310, the fourth transmission wheel 314 is driven by the sleeve rotation shaft 312, the ninth rotation shaft 316 is driven by the fourth transmission wheel 314 to rotate, the first rotation shaft 316 is respectively driven by the ninth rotation shaft 316 to rotate around the tenth rotation shaft 321, the tenth rotation shaft 321 is driven by the tenth rotation shaft 321, and the tenth brush 323 is driven by the tenth rotation shaft 323 around the tenth rotation shaft 321, and the tenth rotation shaft 323 is simultaneously rotated around the tenth rotation shaft 323, and the tenth rotation shaft 323 is simultaneously, and the rotation of the tenth rotation shaft is realized, finally, manually taking out the cleaned beans and then discharging the waste water in the electric control reservoir 301 through the electric control water outlet 304; the assembly completes the final cleaning of the beans.
The transmission assembly 4 comprises a motor 401, an eleventh rotating shaft 402, a fourteenth straight gear 403, a sixth driving wheel 404, a seventh driving wheel 405, a twelfth rotating shaft 406, a third bevel gear 407, a fifteenth straight gear 408, a sixteenth straight gear 409, a thirteenth rotating shaft 410, a fourth bevel gear 411, a seventeenth straight gear 412, a fourteenth rotating shaft 413, a third adapter plate 414, a third electric push rod 415, a fifth bevel gear 416, a sixth bevel gear 417, a fifteenth rotating shaft 418 and an eighth driving wheel 419; the motor 401 is fixedly connected with the support stand 5 at one side of the second fixing frame 203 far away from the first fixing frame 202; an output shaft of the motor 401 is fixedly connected with an eleventh rotating shaft 402; the eleventh rotating shaft 402 is rotatably connected with the bracket table 5; the eleventh rotating shaft 402 is fixedly connected with a fourteenth straight gear 403 and a sixth driving wheel 404 in sequence; the twelfth rotating shaft 406 is respectively connected with the bracket table 5 and the shell of the air extractor 105 in a rotating way through a bracket above one side of the eleventh rotating shaft 402, which is close to the second fixing frame 203; the twelfth rotary shaft 406 is fixedly connected with a seventh driving wheel 405, a third bevel gear 407 and a fifteenth straight gear 408 in sequence; the sixth driving wheel 404 is in driving connection with a seventh driving wheel 405 through a belt; third bevel gear 407 meshes with second bevel gear 305; the thirteenth rotary shaft 410 is rotatably connected with the casing of the air extractor 105 at one side close to the twelfth rotary shaft 406; the sixteenth straight gear 409 and the fourth bevel gear 411 are fixedly connected with the thirteenth rotation shaft 410, respectively; the sixteenth spur gear 409 is meshed with the fifteenth spur gear 408; when the fourth bevel gear 411 is engaged with the first bevel gear 214, the first bevel gear 214 rotates; when the fourth bevel gear 411 is not engaged with the first bevel gear 214, the first bevel gear 214 does not rotate; the fourteenth rotating shaft 413 is connected with the bracket table 5 through a bracket at one side of the eleventh rotating shaft 402 far away from the second fixing frame 203; the fourteenth rotary shaft 413 is fixedly connected with the seventeenth straight gear 412 and the fifth bevel gear 416 respectively; the third adapter plate 414 is rotatably connected with the fourteenth rotating shaft 413 through a shaft sleeve; both sides of the third electric pushing rod 415 are respectively connected with the third adapter plate 414 and the support stand 5; when the seventeenth spur gear 412 is meshed with the fourteenth spur gear 403, the seventeenth spur gear 412 rotates; when the seventeenth spur gear 412 is not meshed with the fourteenth spur gear 403, the seventeenth spur gear 412 does not rotate; the fifteenth rotating shaft 418 is rotatably connected with the stand 5 at a side of the fourteenth rotating shaft 413 away from the motor 401; the fifteenth rotating shaft 418 is fixedly connected with a sixth bevel gear 417 and an eighth driving wheel 419 respectively; when the fifth bevel gear 416 is meshed with the sixth bevel gear 417, the sixth bevel gear 417 rotates; when the fifth bevel gear 416 is not meshed with the sixth bevel gear 417, the sixth bevel gear 417 does not rotate; the eighth transmission wheel 419 is in transmission connection with the third transmission wheel 311 by a belt.
In the operation of the device, the power of the mould powder recovery assembly 2 and the cleaning assembly 3 is provided by the transmission assembly 4; firstly, the motor 401 drives the fourteenth spur gear 403 and the sixth driving wheel 404 to rotate respectively through the eleventh rotating shaft 402, the sixth driving wheel 404 drives the seventh driving wheel 405 to drive the twelfth rotating shaft 406 to rotate, the twelfth rotating shaft 406 drives the third bevel gear 407 and the fifteenth spur gear 408 to rotate respectively, the third bevel gear 407 is meshed with the second bevel gear 305 to rotate, the cleaning work of the first brush 319 and the second brush 323 on the surfaces of beans is completed, meanwhile, the fifteenth spur gear 408 is meshed with the sixteenth spur gear 409 to drive the thirteenth rotating shaft 410 to rotate, the thirteenth rotating shaft 410 drives the fourth bevel gear 411 to rotate, the fourth bevel gear 411 is meshed with the first bevel gear 214 to drive the first bevel gear to rotate, the twisting of beans by the twisting disc 222 and the twisting of the surface mould seeds of beans are completed, when the rotating work of supporting rotating shaft 325 is required to be completed, the third electric push rod 415 pushes the third bevel gear 414 to move towards the direction of the cleaning assembly 3, the fifth bevel gear 416 is meshed with the sixth bevel gear 417, meanwhile, the fourteenth bevel gear 403 is meshed with the seventeenth bevel gear 412 to drive the fourteenth rotating shaft 413 to rotate, the thirteenth bevel gear 411 is meshed with the thirteenth rotating shaft 413 to drive the seventeenth rotating shaft 416 to rotate, the eighth rotating shaft 418 is driven by the fifteenth rotating shaft 418 to drive the eighth rotating shaft to rotate, and the eighth rotating shaft 418 is meshed with the eighth rotating shaft 418 to drive the eighth rotating shaft to rotate, and the eighth rotating shaft is meshed with the eighth rotating shaft 418 to drive the rotating shaft to drive the eighth rotating shaft 416 to rotate.
Twelve groups of openings are uniformly arranged around the inner side of the spinning kettle 102, and each group of openings is connected with a filter screen.
The working efficiency of the spinning kettle 102 for recovering hyphae can be improved.
Six small stirring rods are horizontally arranged on the first stirring rod 10306, the second stirring rod 10307, the third stirring rod 10308 and the fourth stirring rod 10309 from top to bottom at equal intervals respectively.
The small bean cake can be effectively stirred into one bean.
While the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made therein without departing from the spirit and scope of the invention as defined in the following claims. Accordingly, the detailed description of the disclosed embodiments is to be taken only by way of illustration and not by way of limitation, and the scope of protection is defined by the content of the claims.
Claims (4)
1. The integrated processing device for recovery and cleaning after fermentation of beans comprises a support table and a control table, and is characterized by further comprising a mycelium recovery component, a mould powder recovery component, a cleaning component, a transmission component, a mycelium collection box and a mould powder collection box; the mycelium recovery component is connected with the transmission component; the mycelium recovery component is connected with the bracket table; the mould powder recovery assembly is connected with the transmission assembly; the mould powder recovery component is connected with the bracket table; the cleaning component is connected with the transmission component; the cleaning component is connected with the bracket table; the transmission assembly is connected with the bracket table; the control desk is connected with the bracket desk; the mycelium collecting box is connected with the bracket table; the mould powder collecting box is connected with the bracket table;
The mycelium recovery component comprises a first funnel, a filament drawing kettle, a stirring unit, a filament drawing pipeline, an air extractor, a hollow fixing frame, a second funnel, a collection inclined plate and an annular baffle; the hollow fixing frame is fixedly connected with the bracket table; above the support table, the hollow fixing frame passes through the collecting inclined plate, and the collecting inclined plate is fixedly connected with the hollow fixing frame; the second funnel is fixedly connected with the collecting inclined plate; the air extractor is fixedly connected with the bracket table at one side of the collecting inclined plate; two sides of the filament drawing pipeline are fixedly connected with the air extractor and the filament drawing kettle respectively above the hollow fixing frame; the lower part of the stirring unit is connected with the hollow fixing frame; the stirring unit is contacted with the filament drawing kettle; the first funnel is fixedly connected with the spinning kettle; an even number of steel pipes are fixedly connected in a cross manner in the first hopper in a cross manner; the annular baffle is connected with the stirring unit below the spinning kettle; the annular baffle is connected with the inner surface of the hollow fixing frame in a sliding way;
the stirring unit comprises a first fixed plate, a first lifting table, an electric turntable, a first rotating shaft, a second fixed plate, a first stirring rod, a second stirring rod, a third stirring rod, a fourth stirring rod, a first straight gear, a second straight gear, a third straight gear, a fourth straight gear and a fifth straight gear; the first fixing plate is fixedly connected with the inner surface of the hollow fixing frame; two ends of the first lifting table are fixedly connected with the top end of the first fixed plate and the electric turntable respectively; the rotating part of the electric turntable is fixedly connected with the first rotating shaft; the first rotating shaft is fixedly connected with the second fixing plate; the first stirring rod, the second stirring rod, the third stirring rod and the fourth stirring rod are inserted in the second fixing plate at equal intervals in a circumferential shape; a second spur gear, a third spur gear, a fourth spur gear and a fifth spur gear are arranged below the second fixed plate; the second spur gear is fixedly connected with the first stirring rod; the third spur gear is fixedly connected with the second stirring rod; the fourth spur gear is fixedly connected with the third stirring rod; the fifth straight gear is fixedly connected with the fourth stirring rod; the first rotating shaft is fixedly connected with the first straight gear below the second fixed plate; the outer ring surface of the first straight gear is meshed with the second straight gear, the third straight gear, the fourth straight gear and the fifth straight gear in sequence;
The mould powder recycling component comprises a screen disc, a first fixing frame, a second fixing frame, a first electric sliding block, a second electric sliding block, a sixth straight gear, a first toothed bar, a seventh straight gear, a second toothed bar, a first electric push rod, a second electric push rod, a third fixing frame, a second rotating shaft, a first bevel gear, a first driving wheel, a second driving wheel, a third rotating shaft, an eighth straight gear, a first rotating plate, a fourth rotating shaft, a ninth straight gear, a rubbing disc, a fifth rotating shaft and a sixth rotating shaft; the first fixing frame and the second fixing frame are fixedly connected with the bracket table respectively at two sides of the screen tray; two sides of the screen disc are fixedly connected with a fifth rotating shaft and a sixth rotating shaft respectively below the lower outlet of the collecting inclined plate; the first electric sliding block is in sliding connection with one side, close to the screen disc, of the first fixing frame; the second electric sliding block is in sliding connection with one side, close to the screen disc, of the second fixing frame; the fifth rotating shaft and the sixth rotating shaft respectively pass through the first electric sliding block and the second electric sliding block, and are respectively in rotary connection with the first electric sliding block and the second electric sliding block; the sixth spur gear is fixedly connected with the fifth rotating shaft at one side of the first fixing frame far away from the screen disc; the first rack bar is fixedly connected with the first fixing frame at one side of the first fixing frame far away from the screen disc; when the sixth straight gear is meshed with the first toothed bar, the sixth straight gear rotates; when the sixth straight gear is not meshed with the first toothed bar, the sixth straight gear does not rotate; the seventh spur gear is fixedly connected with the fifth rotating shaft at one side of the second fixing frame far away from the screen disc; the second rack bar is fixedly connected with the first rack bar at one side of the second rack bar far away from the screen disc; when the seventh straight gear is meshed with the second toothed bar, the seventh straight gear rotates; when the seventh straight gear is not meshed with the second toothed bar, the seventh straight gear does not rotate; two sides of the first electric push rod are fixedly connected with one side above the first fixing frame and one side below the third fixing frame respectively; two sides of the second electric push rod are fixedly connected with the upper part of the second fixing frame and the other side below the third fixing frame respectively; the second rotating shaft penetrates through the third fixing frame at one side, far away from the first toothed bar, of the second electric push rod, and is in rotating connection with the third fixing frame; the first bevel gear is fixedly connected with the second rotating shaft above the third fixing frame; the first driving wheel is fixedly connected with the second rotating shaft below the third fixing frame; the third rotating shaft is rotationally connected with the third fixing frame right above the screen disc; the second driving wheel is fixedly connected with the third rotating shaft below the third fixing frame; the first driving wheel is in driving connection with the second driving wheel through a belt; the first rotating plate is fixedly connected with the third rotating shaft below the second driving wheel; an eighth spur gear is fixedly connected with the third rotating shaft between the second driving wheel and the first rotating plate; the first rotating plate is rotatably connected with the fourth rotating shaft through the shaft sleeve at one side of the third rotating shaft; the ninth spur gear is fixedly connected with the fourth rotating shaft above the first rotating plate; the ninth straight gear is meshed with the eighth straight gear; the rubbing disc is fixedly connected with the fourth rotating shaft below the first rotating plate;
Twelve groups of openings are uniformly arranged around the inner side of the spinning kettle, and each group of openings is connected with a filter screen.
2. The integrated post-fermentation recovery and cleaning treatment device according to claim 1, wherein the cleaning assembly comprises an electric control reservoir, a sieve cage, an electric control water inlet, an electric control water outlet, a second bevel gear, a seventh rotating shaft, a tenth straight gear, a second lifting table, a third fixing plate, an eighth rotating shaft, a third driving wheel, a loop bar rotating shaft, an eleventh straight gear, a fourth driving wheel, a fourth fixing frame, a ninth rotating shaft, a fifth driving wheel, a twelfth straight gear, a first hairbrush, a second adapter plate, a tenth rotating shaft, a thirteenth straight gear, a second hairbrush, a fourth fixing plate and a supporting rotating shaft; the electric control reservoir is fixedly connected with the support table; the sieve cage is contacted with the inner surface of the electric control reservoir; an electric control water inlet and an electric control water outlet are respectively arranged below one side of the electric control reservoir; the seventh rotating shaft is rotationally connected with the bracket table at one side of the electric control reservoir close to the second toothed bar; the second bevel gear is fixedly connected with the upper part of the seventh rotating shaft; the second bevel gear is connected with the transmission assembly; the tenth straight gear is fixedly connected with the middle section of the seventh rotating shaft; the second lifting platform is connected with the bracket platform between the electric control reservoir and the seventh rotating shaft; the third driving wheel is fixedly connected with the supporting rotating shaft; the third driving wheel is connected with the driving assembly; the fourth fixed plate is fixedly connected with the supporting rotating shaft; the upper part of the second lifting table is connected with a supporting rotating shaft; the eighth rotating shaft is fixedly connected with the third fixing plate; the loop bar rotating shaft is rotationally connected with the eighth rotating shaft above the side surface of the tenth straight gear; the eleventh straight gear and the fourth driving wheel are fixedly connected with the loop bar rotating shaft respectively; one side below the fourth fixing frame is fixedly connected with the top end of the eighth rotating shaft; the other side below the fourth fixing frame is rotationally connected with a ninth rotating shaft; the ninth rotating shaft is fixedly connected with the fifth driving wheel, the second adapter plate and the first hairbrush in sequence from top to bottom; the twelfth straight gear is rotationally connected with the ninth rotating shaft between the fifth driving wheel and the second adapter plate; the twelfth straight gear is fixedly connected with the fourth fixing frame; the fourth driving wheel is in driving connection with the fifth driving wheel through a belt pulley; the second adapter plate is rotatably connected with the tenth rotating shaft through a shaft sleeve at one side of the ninth rotating shaft; a thirteenth straight gear and a second brush are sequentially arranged on the tenth rotating shaft from top to bottom; the thirteenth spur gear is meshed with the twelfth spur gear; the bristles on the first brush and the second brush are in staggered contact with each other.
3. The integrated processing device for recycling and cleaning after fermentation of beans according to claim 2, wherein the transmission assembly comprises a motor, an eleventh rotating shaft, a fourteenth straight gear, a sixth driving wheel, a seventh driving wheel, a twelfth rotating shaft, a third bevel gear, a fifteenth straight gear, a sixteenth straight gear, a thirteenth rotating shaft, a fourth bevel gear, a seventeenth straight gear, a fourteenth rotating shaft, a third adapter plate, a third electric push rod, a fifth bevel gear, a sixth bevel gear, a fifteenth rotating shaft and an eighth driving wheel; the motor is fixedly connected with the bracket table at one side of the second fixing frame far away from the first fixing frame; the motor output shaft is fixedly connected with an eleventh rotating shaft; the eleventh rotating shaft is rotationally connected with the bracket table; the eleventh rotating shaft is fixedly connected with a fourteenth straight gear and a sixth driving wheel in sequence; the twelfth rotating shaft is respectively connected with the bracket table and the shell of the air extractor in a rotating way through the bracket above one side of the eleventh rotating shaft, which is close to the second fixing bracket; the twelfth rotating shaft is fixedly connected with a seventh driving wheel, a third bevel gear and a fifteenth straight gear in sequence; the sixth driving wheel is in driving connection with the seventh driving wheel through a belt; the third bevel gear is meshed with the second bevel gear; the thirteenth rotating shaft is rotationally connected with the shell at one side of the air extractor, which is close to the twelfth rotating shaft; the sixteenth straight gear and the fourth bevel gear are fixedly connected with a thirteenth rotating shaft respectively; the sixteenth straight gear is meshed with the fifteenth straight gear; when the fourth bevel gear is meshed with the first bevel gear, the first bevel gear rotates; when the fourth bevel gear is not meshed with the first bevel gear, the first bevel gear does not rotate; the fourteenth rotating shaft is connected with the bracket table through a bracket at one side of the eleventh rotating shaft far away from the second fixing frame; the fourteenth rotating shaft is fixedly connected with a seventeenth straight gear and a fifth bevel gear respectively; the third adapter plate is rotationally connected with the fourteenth rotating shaft through a shaft sleeve; two sides of the third electric push rod are respectively connected with the third adapter plate and the bracket table; when the seventeenth straight gear is meshed with the fourteenth straight gear, the seventeenth straight gear rotates; when the seventeenth straight gear is not meshed with the fourteenth straight gear, the seventeenth straight gear does not rotate; the fifteenth rotating shaft is rotatably connected with the bracket table at one side of the fourteenth rotating shaft far away from the motor; the fifteenth rotating shaft is fixedly connected with a sixth bevel gear and an eighth driving wheel respectively; when the fifth bevel gear is meshed with the sixth bevel gear, the sixth bevel gear rotates; when the fifth bevel gear is not meshed with the sixth bevel gear, the sixth bevel gear does not rotate; the eighth driving wheel is in driving connection with the third driving wheel through a belt.
4. The integrated post-fermentation recovery and cleaning treatment device according to claim 3, wherein six small stirring rods are respectively and horizontally arranged from top to bottom at equal intervals on the first stirring rod, the second stirring rod, the third stirring rod and the fourth stirring rod.
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