Buried glass fiber reinforced plastic cable bushing installation construction method
Technical Field
The invention relates to the technical field of pipeline installation, in particular to a construction method for installing an underground glass fiber reinforced plastic cable bushing.
Background
The glass fiber reinforced plastic cable sleeve is a novel composite material, the glass fiber reinforced plastic cable sleeve is compounded by taking resin as a matrix and glass fiber as a reinforcing material, the glass fiber reinforced plastic cable sleeve is a high-quality cable protection conduit product which can be matched with modern cable engineering construction, the glass fiber reinforced plastic cable sleeve has the characteristics of strong pressure resistance, light weight, smooth inner wall and small friction coefficient, is easy to wear and damage the cable when the cable is worn, is easier and more convenient to carry than a metal steel pipe and a cement pipe, is simple and convenient to construct and install, saves trouble and labor, has the advantages of strong corrosion resistance, insulation, non-magnetism, acid resistance, alkali resistance, flame retardance, static resistance and the like, completely solves the characteristics of easy decay and no distortion elasticity of the metal steel pipe, overcomes the defects of easy aging and poor impact resistance of the plastic pipe, the existing glass fiber reinforced plastic cable sleeve is often laid to meet the using length, the existing glass fiber reinforced plastic cable sleeve needs to be subjected to equipment inspection, pipeline installation, pipeline cleaning, pipeline butt joint and the like when being subjected to butt joint treatment.
The existing glass fiber reinforced plastic cable sleeve has the following problems in the butt joint treatment: a: the existing glass fiber reinforced plastic cable sleeve is always butted manually, so that the butting efficiency is low, and the condition of subsequent pipeline leakage caused by insufficient butting depth is easy to occur; b: when the existing glass fiber reinforced plastic cable sleeve is in butt joint, in order to improve the butt joint effect, the butt joint surface of the glass fiber reinforced plastic cable sleeve is often required to be cleaned manually, so that the workload of staff is greatly increased, and the manpower is wasted.
Disclosure of Invention
In order to solve the problems, the invention provides an underground glass fiber reinforced plastic cable bushing installation construction method, which uses an underground glass fiber reinforced plastic cable bushing butting device and can solve the problems of the glass fiber reinforced plastic cable bushing during butting treatment.
In order to achieve the purpose, the invention adopts the following technical scheme to achieve the purpose: an underground glass fiber reinforced plastic cable bushing installation construction method mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the underground glass fiber reinforced plastic cable bushing butting equipment is started to carry out glass fiber reinforced plastic cable bushing butting operation, the operation of the equipment is checked;
step two: installing a pipeline: manually pushing the equipment to enable the connecting sleeve plate to sleeve the pipeline, and then manually driving the traction frame to work to fix the butted pipeline, so that the aim of pipeline installation is fulfilled;
step three: cleaning a pipeline: after the second pipeline installation operation is completed, manually driving the equipment to move to enable the pipeline to be inserted into the cleaning sleeve, then driving the first hydraulic cylinder to work to drive the butt joint pipeline to be inserted into the cleaning sleeve, and then cleaning the sleeve to clean the pipeline and the butt joint pipeline, so that the purpose of cleaning the pipeline is achieved;
step four: butt joint of pipelines: after the third pipeline cleaning operation is finished, the first hydraulic cylinder works to enable the butted pipeline to leave the cleaning sleeve, then the equipment is manually pushed to move to enable the cleaning sleeve to leave the pipeline, then the pushing and pushing rotary rod is manually rotated to enable the cleaning sleeve to rotate, then the connecting sleeve plate is manually driven to fix the pipeline, and then the first hydraulic cylinder works to drive the butted pipeline to move and butt the pipeline, so that the aim of butting the pipeline is fulfilled, and further the pipeline installation operation is finished;
buried glass fiber reinforced plastic cable penetrating sleeve butt joint equipment used in the steps comprises a mounting frame, a connecting sleeve and a cleaning sleeve, wherein the connecting sleeve is mounted on the mounting frame, and the cleaning sleeve is mounted in the middle of the connecting sleeve.
The connecting sleeve comprises a running roller, a connecting sleeve plate, a fixing frame, a push rod, a first hydraulic cylinder, a connecting rod, a guide sleeve, a sliding sleeve and a traction frame, the running roller is uniformly arranged on the mounting frame in a rotating connection mode, the connecting sleeve plate is fixedly arranged on the mounting frame, the fixing frame is fixedly arranged on the connecting sleeve plate, the push rod is symmetrically arranged on the connecting sleeve plate in a welding mode, the first hydraulic cylinder is arranged on the connecting sleeve plate, the connecting rod is arranged on an output shaft of the first hydraulic cylinder, the guide sleeve is arranged on the outer side of the connecting rod and is fixedly arranged on the connecting sleeve plate, the sliding sleeve is arranged on the connecting rod in a sliding connection mode, the traction frame is fixedly arranged on the sliding sleeve, and when the connecting sleeve plate works, a manual pushing device is used for enabling the connecting sleeve plate to sleeve a pipeline, then the traction frame is manually driven to work to fix a butted pipeline, and then the manual driving device moves, make the pipeline insert to the clearance external member in, next pneumatic cylinder work, drive the butt joint pipeline and insert to the clearance external member in, later clearance external member work washs pipeline and butt joint pipeline, wash and accomplish next pneumatic cylinder work, make the butt joint pipeline leave the clearance external member, later artifical pushing equipment moves, make the clearance external member leave the pipeline, later artifical drive connection sleeve board is fixed the pipeline, next pneumatic cylinder work, drive butt joint pipeline motion and pipeline and dock, thereby reach the purpose of pipeline butt joint, and then accomplish the piping erection operation.
The cleaning kit comprises a connecting rotating sleeve, a deflection plate, a cleaning sleeve, a pushing rotating rod, a fixed side plate and a pushing spring, wherein the connecting rotating sleeve is fixedly arranged on a guide sleeve, the connecting rotating sleeve is provided with the deflection plate in a rotating connection mode, the cleaning sleeve is fixedly arranged on the deflection plate, the pushing rotating rod is abutted against the outer side of the deflection plate, the pushing rotating rod is arranged on the fixed side plate in a threaded connection mode, the fixed side plate is symmetrically arranged on an installation frame in a welding mode, the pushing spring is connected between the deflection plate and the fixed side plate, when the cleaning kit works, when a pipeline and a butt joint pipeline are inserted into the cleaning sleeve, the cleaning sleeve works to clean the inner wall and the outer wall of the pipeline and the butt joint pipeline, the workload of workers for cleaning the pipeline before pipeline butt joint is carried out is greatly reduced, the manpower is saved, the butt joint efficiency is improved, and a first hydraulic cylinder works later, make the butt joint pipeline leave and wash the sleeve, later artifical pushing equipment moves for wash the sleeve and leave the pipeline, later artifical the rotation and support and push away the bull stick, make to wash the sleeve and rotate, give way the position, make things convenient for the follow-up butt joint operation that carries on.
As a preferred technical scheme of the invention, the connecting sleeve plate is of an annular structure, the connecting sleeve plate is uniformly provided with the sliding rotating frame in a sliding connection mode, the sliding rotating frame and the connecting sleeve plate are connected together through the jacking spring, the outer side of the sliding rotating frame is abutted against the locking bolt, the locking bolt is arranged on the connecting sleeve plate in a threaded connection mode, the sliding rotating frame is provided with the rotating roller column in a rotating connection mode, the rotating roller column is of a regular hexagon structure, the rotating roller column is uniformly connected with the outer mandril through the spring, and the outer mandril is uniformly provided with the rotating wheels in a rotating connection mode.
As a preferred technical scheme of the invention, the sliding sleeve is provided with a sliding chute A which is matched with the connecting rod for use, the sliding chute A is internally and uniformly provided with a blocking plate in a sliding connection mode, the outer side of the blocking plate abuts against a pushing frame, the pushing frame is arranged on the inner wall of the sliding sleeve through a connecting spring, the outer side of the pushing frame abuts against an extrusion cam, the extrusion cam is arranged on a twisting rod, and the twisting rod is arranged on the sliding sleeve in a rotating connection mode.
As a preferred technical scheme of the invention, the traction frame is of a U-shaped structure, the inner wall of the traction frame is symmetrically connected with an inner clamping plate through a second spring, the outer wall of the traction frame is provided with a sliding groove B, the starting position and the tail position of the sliding groove B are provided with connecting grooves C, the inside of the sliding groove B is provided with a material supporting plate in a sliding connection mode, the material supporting plate is of an arc-shaped structure, the material supporting plate is provided with an opposite insertion push rod which is matched with the connecting grooves C for use, and the material supporting plate is provided with an extension plate in a sliding connection mode.
As a preferred technical scheme of the invention, the inner wall of the cleaning sleeve is fixedly provided with a bidirectional motor, an output shaft of the bidirectional motor is provided with a rotating disc, the rotating disc is fixedly provided with a cleaning sleeve, and the cleaning sleeve is uniformly provided with slag discharge grooves D.
As a preferred technical scheme of the invention, the cleaning sleeve comprises a connecting plate, an outer-covering sleeve plate, an inner-covering sleeve plate, a pushing spring, a scraping scraper and a brush plate, wherein the connecting plate is connected with a rotating disc, the outer-covering sleeve plate is fixedly arranged on the connecting plate, the inner-covering sleeve plate is arranged on the outer side of the outer-covering sleeve plate, the inner-covering sleeve plate is arranged on the connecting plate in a sliding connection mode, the pushing spring is connected between the inner-covering sleeve plate and the connecting plate, the cross section of the inner-covering sleeve plate is of an inclined structure, the scraping scraper is arranged on the inner-covering sleeve plate and the outer-covering sleeve plate through the springs, and the brush plate is wrapped on the inner-covering sleeve plate and the outer-covering sleeve plate.
Compared with the prior art, the invention has the following advantages:
1. the invention can solve the following problems in the existing glass fiber reinforced plastic cable sleeve during butt joint treatment: a: the existing glass fiber reinforced plastic cable sleeve is always butted manually, so that the butting efficiency is low, and the condition of subsequent pipeline leakage caused by insufficient butting depth is easy to occur; b: when the existing glass fiber reinforced plastic cable sleeve is in butt joint, in order to improve the butt joint effect, the butt joint surface of the glass fiber reinforced plastic cable sleeve is often required to be cleaned manually, so that the workload of staff is greatly increased, and the manpower is wasted.
2. According to the invention, the connection kit is designed, equipment is manually pushed, so that the connection sleeve plate sleeves the pipeline, then the connection sleeve plate is manually driven to fix the pipeline, then the traction frame is manually driven to work to fix the butted pipeline, then the first hydraulic cylinder works to drive the butted pipeline to move and butt the pipeline, and therefore the aim of butting the pipeline is achieved, the workload of staff is greatly reduced through a mechanical butting mode, the deeper butting length can be ensured, further the condition that the pipeline is insufficiently butted to cause subsequent leakage is greatly avoided, and the butting quality of the pipeline is improved.
3. The cleaning sleeve is designed, when the pipeline and the butt joint pipeline are inserted into the cleaning sleeve, the cleaning sleeve works to clean the inner wall and the outer wall of the pipeline and the butt joint pipeline, the workload of cleaning the pipeline by staff is greatly reduced before the pipeline is butted, the labor is saved, the butting efficiency is improved, then the first hydraulic cylinder works to enable the butt joint pipeline to leave the cleaning sleeve, then the equipment is manually pushed to move to enable the cleaning sleeve to leave the pipeline, then the pushing and rotating rod is manually rotated to enable the cleaning sleeve to rotate to leave the position, the subsequent butting operation is facilitated, so that the pipeline is cleaned in the pipeline butting process, the occurrence of the condition of secondary pollution of the pipeline is greatly avoided, the cleanness of the pipeline is improved, and the condition that the pipeline butting is insufficient due to dirt in the subsequent pipeline butting process is greatly avoided, thereby improving the butt joint effect of the pipelines.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a top view of a schematic of the structure of the present invention;
FIG. 4 is a schematic cross-sectional view A-A of FIG. 3 of the present invention;
FIG. 5 is a schematic view of the construction of the connection sleeve plate of the present invention;
FIG. 6 is a schematic structural view of the sliding sleeve of the present invention;
FIG. 7 is a schematic structural view of the traction frame of the present invention;
FIG. 8 is a schematic structural view of a cleaning sleeve of the present invention;
fig. 9 is a schematic structural view of the cleaning sleeve of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 9, a construction method for installing an underground glass fiber reinforced plastic cable bushing mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the underground glass fiber reinforced plastic cable bushing butting equipment is started to carry out glass fiber reinforced plastic cable bushing butting operation, the operation of the equipment is checked;
step two: installing a pipeline: the equipment is manually pushed, so that the connecting sleeve plate 22 sleeves the pipeline, and then the traction frame 28 is manually driven to work to fix the butted pipeline, so that the aim of pipeline installation is fulfilled;
step three: cleaning a pipeline: after the second pipeline installation operation is completed, manually driving the equipment to move, so that the pipeline is inserted into the cleaning sleeve 33, then driving the first hydraulic cylinder to work, so as to drive the butted pipeline to be inserted into the cleaning sleeve 33, and then cleaning the sleeve 33 to clean the pipeline and the butted pipeline, so that the purpose of cleaning the pipeline is achieved;
step four: butt joint of pipelines: after the third pipeline cleaning operation is completed, the first hydraulic cylinder works to enable the butted pipeline to leave the cleaning sleeve 33, then the equipment is manually pushed to move to enable the cleaning sleeve 33 to leave the pipeline, then the pushing and pushing rotary rod 34 is manually rotated to enable the cleaning sleeve 33 to rotate, then the connecting sleeve plate 22 is manually driven to fix the pipeline, then the first hydraulic cylinder works to drive the butted pipeline to move and butt the pipeline, so that the aim of butting the pipeline is fulfilled, and further the pipeline installation operation is completed;
buried glass fiber reinforced plastic cable bushing butting equipment used in the steps comprises a mounting frame 1, a connecting sleeve 2 and a cleaning sleeve 3, wherein the connecting sleeve 2 is mounted on the mounting frame 1, and the cleaning sleeve 3 is mounted in the middle of the connecting sleeve 2.
The connecting sleeve component 2 comprises an operation roller 21, a connecting sleeve plate 22, a fixed frame 23, a push rod 24, a first hydraulic cylinder, a connecting rod 25, a guide sleeve 26, a sliding sleeve 27 and a traction frame 28, the operation roller 21 is uniformly installed on the installation frame 1 in a rotating connection mode, the connecting sleeve plate 22 is fixedly installed on the installation frame 1, the fixed frame 23 is fixedly installed on the connecting sleeve plate 22, the push rod 24 is symmetrically installed on the connecting sleeve plate 22 in a welding mode, the first hydraulic cylinder is installed on the connecting sleeve plate 22, the connecting rod 25 is installed on an output shaft of the first hydraulic cylinder, the guide sleeve 26 is arranged on the outer side of the connecting rod 25, the guide sleeve 26 is fixedly installed on the connecting sleeve plate 22, the sliding sleeve 27 is installed on the connecting rod 25 in a sliding connection mode, the traction frame 28 is fixedly installed on the sliding sleeve 27, and during specific work, manual pushing equipment is used for sleeving the pipeline by the connecting sleeve plate 22, then the frame 28 work is drawn in manual drive, the butt joint pipeline is fixed, then the equipment is driven to move manually, make the pipeline insert to clearance external member 3, later No. one hydraulic cylinder work, drive connecting rod 25 and move along guide pin bushing 26, thereby make the butt joint pipeline insert to clearance external member 3, later clearance external member 3 is operated to wash the pipeline and the butt joint pipeline, wash and accomplish later No. one hydraulic cylinder work, make the butt joint pipeline leave clearance external member 3, later the manual push equipment moves, make clearance external member 3 leave the pipeline, later the manual drive connection lagging fixed the pipeline, later No. one hydraulic cylinder work, drive the butt joint pipeline motion and the pipeline and dock, thereby reach the purpose of pipeline butt joint, and then accomplish the pipeline installation operation.
The connecting sleeve plate 22 is of an annular structure, the connecting sleeve plate 22 is uniformly provided with a sliding rotating frame 221 in a sliding connection mode, the sliding rotating frame 221 and the connecting sleeve plate 22 are connected together through a jacking spring 222, the outer side of the sliding rotating frame 221 is abutted against a locking bolt 223, the locking bolt 223 is installed on the connecting sleeve plate 22 in a threaded connection mode, the sliding rotating frame 221 is provided with a rotating roller 224 in a rotating connection mode, the rotating roller 224 is of a regular hexagon structure, the rotating roller 224 is uniformly connected with an outer mandril 225 through a spring, the outer mandril 225 is uniformly provided with a rotating wheel 226 in a rotating connection mode, during specific work, when a pipeline is inserted into the connecting sleeve plate 22, the locking bolt 223 is manually screwed to drive the sliding rotating frame 221 to abut against the surface of the pipeline, then the outer mandril 225 on the sliding rotating frame 221 contracts under the action of extrusion force, and the rotating roller 224 is of a regular hexagon structure, therefore, the plane on the sliding rotating frame 221 abuts against the surface of the pipeline to achieve the purpose of fixing the pipeline, when the locking bolt is loosened manually, the rotating wheel 226 on the outer mandril 225 is contacted with the surface of the pipeline, so that the rotating wheel 226 acts during movement, the friction force between the connecting sleeve plate 22 and the pipeline is reduced, and the pipeline is convenient to move.
Set up spout A that mutually supports and use with connecting rod 25 on the sliding sleeve 27, spout A installs the baffle 271 through sliding connection's mode is inside evenly, the baffle 271 outside is supported and is leaned on pushing frame 272, pushing frame 272 is installed on sliding sleeve 27 inner wall through coupling spring 273, pushing frame 272 outside is supported and is leaned on extrusion cam 274, extrusion cam 274 is installed on twisting pole 275, twisting pole 275 is installed on sliding sleeve 27 through the mode of rotating the connection, during specific work, when connecting rod 25 slides to the demand height, the manual work rotates twisting pole 275, drive extrusion cam 274 and rotate, thereby make pushing frame 272 move through the squeezing action, extrusion baffle 271 inserts in spout A, thereby block connecting rod 25, and then reach the purpose of fixed frame 28 height that pulls.
The traction frame 28 is of a U-shaped structure, inner clamping plates 282 are symmetrically connected to the inner wall of the traction frame 28 through second springs 281, a sliding groove B is formed in the outer wall of the traction frame 28, connecting grooves C are formed in the starting position and the tail position of the sliding groove B, a material supporting plate 283 is installed inside the sliding groove B in a sliding connection mode, the material supporting plate 283 is of an arc-shaped structure, opposite insertion push rods 284 matched with the connecting grooves C in use are installed on the material supporting plate 283 in a sliding connection mode, an extension plate 285 is installed on the material supporting plate 283 in a sliding connection mode, during specific work, the traction frame 28 is manually pushed to be inserted into the surface of an opposite connection pipeline, then the inner clamping plates 292 on the traction frame 28 clamp the opposite connection pipeline due to the spring effect, then the opposite insertion push rods 284 are manually pushed to move along the sliding groove B, so that the material supporting plate 283 is driven to move to the lowest end of the sliding groove B, and then the opposite insertion push rods 284 are manually pushed, the butt joint push rod 284 is inserted into the connecting groove C, then the extension plate 285 is manually pulled out, the lower end face of the butt joint pipeline is blocked to drag the butt joint pipeline, the condition that manual repeated installation is caused due to the fact that the butt joint pipeline falls off is greatly avoided, the workload of staff is greatly reduced, and manpower is saved.
The cleaning kit 3 comprises a connecting rotating sleeve 31, a deflection plate 32, a cleaning sleeve 33, a pushing rotating rod 34, a fixed side plate 35 and a pushing spring 36, wherein the connecting rotating sleeve 31 is fixedly arranged on the guide sleeve 26, the connecting rotating sleeve 31 is provided with the deflection plate 32 in a rotating connection mode, the deflection plate 32 is fixedly provided with the cleaning sleeve 33, the outer side of the deflection plate 32 is abutted against the pushing rotating rod 34, the pushing rotating rod 34 is arranged on the fixed side plate 35 in a threaded connection mode, the fixed side plate 35 is symmetrically arranged on the mounting frame 1 in a welding mode, the pushing spring 36 is connected between the deflection plate 32 and the fixed side plate 35, during specific work, when a pipeline and a butt joint pipeline are inserted into the cleaning sleeve 33, the cleaning sleeve 33 works to clean the inner wall and the outer wall of the pipeline and the butt joint pipeline, and further, the workload of cleaning the pipeline before the pipeline butt joint is carried out is greatly reduced, the manpower has been practiced thrift, has improved butt joint efficiency, and later a pneumatic cylinder work for the butt joint pipeline leaves and washs sleeve 33, and later artifical pushing equipment moves, makes to wash sleeve 33 and leaves the pipeline, and later artifical the rotation is supported and is pushed away bull stick 34, makes to wash sleeve 33 and rotates, lets out the position, and convenient follow-up butt joint operation that carries on.
Fixed mounting has two-way motor on wasing the sleeve 33 inner wall, install the rolling disc 331 on two-way motor's the output shaft, fixed mounting has clearance cover 332 on the rolling disc 331, the scum groove D has evenly been seted up on wasing the sleeve 33, concrete during operation, insert to wasing sleeve 33 when inside when pipeline and butt joint pipeline, two-way motor work, it rotates to drive rolling disc 331, thereby it rotates along the surface of pipeline with the butt joint pipeline to drive clearance cover 332, and then the realization is to the pipeline and the cleaning action of butt joint pipeline, the dirt that the clearance was come out falls outside the equipment along with scum groove D.
The cleaning sleeve 332 comprises a connecting plate 3321, an outer sleeve plate 3322, an inner sleeve plate 3323, a pushing spring 3324, a scraping scraper 3325 and a brush plate 3326, the connecting plate 3321 is connected with a rotating disc 331, the outer sleeve plate 3322 is fixedly installed on the connecting plate 3321, the inner sleeve plate 3323 is installed on the outer side of the outer sleeve plate 3322, the inner sleeve plate 3323 is installed on the connecting plate 3321 in a sliding connection manner, the pushing spring 3324 is connected between the connecting plate 3321 and the connecting plate 3321, the cross section of the inner sleeve plate 3323 is of an inclined structure, the scraping scraper 3325 is installed on the inner sleeve plate 3323 and the outer sleeve plate 3322 through the spring, the inner sleeve plate 3323 and the outer sleeve plate 3322 are wrapped with the brush plate 3326, when the pipeline is inserted into the cleaning sleeve to be contacted with the outer sleeve plate 3322, the inner sleeve plate 3323 is contacted with the inner surface of the pipeline due to the action of the pushing spring 3324, thereby the pipeline with different thicknesses can be operated, afterwards because of the work of two-way motor, drive connecting plate 3321 and rotate to drive outsourcing lagging 3322 and endocyst lagging 3323 and rotate along the pipeline, thereby clear up pipeline surface through scraping scraper blade 3325 and brush board 3326 effect, and because of endocyst lagging 3323 is the slope structure, conveniently carry out the material loading operation, and then very big reduction the work load of artifical clearance, practiced thrift the manpower.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.