CN113050579B - Furniture spraying energy consumption management system and method and computer readable storage medium - Google Patents
Furniture spraying energy consumption management system and method and computer readable storage medium Download PDFInfo
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- CN113050579B CN113050579B CN202110343945.3A CN202110343945A CN113050579B CN 113050579 B CN113050579 B CN 113050579B CN 202110343945 A CN202110343945 A CN 202110343945A CN 113050579 B CN113050579 B CN 113050579B
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- 238000005507 spraying Methods 0.000 title claims abstract description 175
- 238000005265 energy consumption Methods 0.000 title claims abstract description 170
- 238000000034 method Methods 0.000 title claims description 29
- 238000012545 processing Methods 0.000 claims abstract description 108
- 238000001514 detection method Methods 0.000 claims abstract description 97
- 238000007726 management method Methods 0.000 claims abstract description 50
- 238000004458 analytical method Methods 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000004891 communication Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 20
- 238000011156 evaluation Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000010422 painting Methods 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 abstract description 11
- 239000007921 spray Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a furniture spraying energy consumption management system which comprises a spraying processing chamber, a spraying working chamber and a physical processing chamber, wherein the spraying working chamber and the physical processing chamber are communicated with each other; the detection mechanism comprises a plurality of detectors, the detectors are arranged at each detection point of the spraying processing chamber and are used for detecting energy consumption data of each detection point; the device controller is in wireless communication connection with the detection mechanism and is used for converting the physical signal detected by the detection mechanism into a digital signal; and the equipment manager is used for receiving the digital signal sent by the equipment controller. The invention also discloses a furniture spraying energy consumption management method and a computer readable storage medium. The energy consumption detector of the processing workshop is arranged to detect the operation energy consumption when the workshop is started to operate, and the energy consumption data of each device in the factory is transmitted to the main monitoring platform for centralized management and analysis, so that the operation energy consumption management is realized.
Description
Technical Field
The invention relates to the technical field of furniture spraying management, in particular to a furniture spraying energy consumption management system and method and a computer readable storage medium.
Background
Generally, furniture materials are transported to a fixed processing workshop to be processed after the spraying task is executed in a spraying workshop in the existing furniture spraying production process, the processing workshop is provided with a temperature and humidity controller for ensuring that the temperature and humidity of the processing workshop meet physical processing conditions, but the operation application of the whole spraying processing workshop is involved, consumed energy is huge, the existing whole plant equipment does not have an energy consumption monitoring mechanism during starting operation, and the comparison between the output of daily production and the energy consumption cost cannot be accurately confirmed.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide a furniture spraying energy consumption management system, a furniture spraying energy consumption management method and a computer readable storage medium, and aims to solve the technical problems that the operation application of the whole spraying processing workshop is related, the consumed energy is huge, the existing whole factory equipment does not have an energy consumption monitoring mechanism when being started, and the comparison between the daily production yield and the energy consumption cost cannot be accurately confirmed.
In order to achieve the above object, the present invention provides a furniture spraying energy consumption management system, which comprises:
the spraying processing chamber comprises a spraying workshop and a physical processing chamber which are communicated with each other, wherein the spraying workshop is used for spraying materials, and the physical processing chamber is used for physical processing of the sprayed materials;
the detection mechanism comprises a plurality of detectors, the detectors are arranged at each detection point of the spraying processing chamber and are used for detecting energy consumption data of each detection point;
the device controller is in wireless communication connection with the detection mechanism and is used for converting the physical signal detected by the detection mechanism into a digital signal;
and the equipment manager is used for receiving the digital signal sent by the equipment controller.
Optionally, the device controller includes a data cache module and a radio station module, where the data cache area is configured to store the digital signal and send the stored digital signal to the device manager through the radio station module.
Optionally, the detector includes a temperature detector, a humidity detector, an electric energy detector, and an operation detector.
In addition, the invention also provides a furniture spraying energy consumption management method, which is applied to a furniture spraying energy consumption management system and comprises the following steps:
the method comprises the steps that a digital signal reported by an equipment controller is obtained, the equipment controller receives a physical signal detected by each detection point, converts the physical signal into a digital signal and sends the digital signal to an equipment manager;
analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result;
and generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table.
Optionally, after the step of converting the digital signal into the energy consumption detection data according to the analysis result, the method further includes:
evaluating the energy consumption service condition of the current furniture spraying operation according to the energy consumption detection data;
and generating an energy consumption evaluation report according to the evaluation result.
Optionally, after the step of converting the digital signal into the energy consumption detection data according to the analysis result, the method further includes:
extracting spraying operation data from the energy consumption detection data, and generating a spraying operation efficiency report according to the spraying operation data;
and saving the spraying operation efficiency report.
Optionally, after the step of extracting the spraying operation data from the energy consumption detection data and generating a spraying operation efficiency report from the spraying operation data, the method further includes:
and analyzing the spraying operation data, and generating a production capacity plan of the spraying operation according to an analysis result.
Optionally, the step of analyzing the digital signal and converting the digital signal into energy consumption detection data according to the analysis result includes:
and extracting temperature and humidity data of the physical processing chamber from the energy consumption detection data, and adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
Optionally, before the step of adjusting the physical environment of the physical processing chamber according to the temperature and humidity data, the method further includes:
determining whether the temperature and humidity data meet the physical processing conditions of the current spraying operation;
and if the temperature and humidity data do not meet the physical processing conditions of the spraying operation, adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
Further, to achieve the above object, the present invention also provides a computer-readable storage medium comprising: the energy consumption management system comprises a memory, a processor and a furniture spraying energy consumption management program which is stored on the memory and can run on the processor, wherein the furniture spraying energy consumption management program realizes the steps of the furniture spraying energy consumption management method when being executed by the processor.
The invention provides a furniture spraying energy consumption management system, which comprises: the spraying processing chamber comprises a spraying workshop and a physical processing chamber which are mutually communicated, wherein the spraying workshop is used for spraying materials, and the physical processing chamber is used for physical processing of the sprayed materials; the detection mechanism comprises a plurality of detectors, the detectors are arranged at each detection point of the spraying processing chamber and are used for detecting energy consumption data of each detection point; the device controller is in wireless communication connection with the detection mechanism and is used for converting the physical signal detected by the detection mechanism into a digital signal; and the equipment manager is used for receiving the digital signal sent by the equipment controller. When the furniture spraying energy consumption management system is applied, the device controller receives physical signals detected by each detection point by acquiring digital signals reported by the device controller, converts the physical signals into digital signals and sends the digital signals to the device manager; analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result; and generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table. The energy consumption detector of the processing workshop is arranged to detect the operation energy consumption when the workshop is started to operate, and the energy consumption data of each device in the factory is transmitted to the main monitoring platform for centralized management and analysis, so that the operation energy consumption management is realized.
Drawings
Fig. 1 is a schematic structural diagram of a furniture spray system of the present invention.
FIG. 2 is a schematic flow chart of a first embodiment of the furniture spraying energy consumption management method of the present invention;
FIG. 3 is a schematic flow chart illustrating a furniture spraying energy consumption management method according to a second embodiment of the present invention;
FIG. 4 is a schematic flow chart of a furniture spraying energy consumption management method according to a third embodiment of the present invention;
fig. 5 is a schematic flow chart of a fourth embodiment of the furniture spraying energy consumption management method according to the present invention.
The implementation, functional features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The main solution of the embodiment of the invention is as follows: the method comprises the steps that a digital signal reported by an equipment controller is obtained, the equipment controller receives a physical signal detected by each detection point, converts the physical signal into a digital signal and sends the digital signal to an equipment manager; analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result; and generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table.
The existing operation and application of the whole spraying processing workshop are involved, the consumed energy is huge, and the existing whole plant equipment does not have an energy consumption monitoring mechanism when being started to operate, so that the technical problem that the comparison between the daily production yield and the energy consumption cost cannot be accurately confirmed is solved.
According to the energy consumption monitoring system, the energy consumption detector of the processing workshop is arranged, the operation energy consumption is detected when the workshop is started, the energy consumption data of each device in a factory are transmitted to the general monitoring platform for centralized management and analysis, and the operation energy consumption management is realized.
As shown in fig. 1, fig. 1 is a schematic structural diagram of a furniture spraying energy consumption management system according to the present invention, where the furniture spraying energy consumption management system includes a spraying processing chamber 100, the spraying processing chamber 100 includes a spraying workshop and a physical processing chamber, the spraying workshop and the physical processing chamber are communicated with each other, the spraying workshop is used for spraying a material, and the physical processing chamber is used for physical processing of the sprayed material; the detection mechanism 200 comprises a plurality of detectors, the detectors are arranged at each detection point of the spraying processing chamber and are used for detecting energy consumption data of each detection point, and the detectors comprise a temperature detector, a humidity detector, an electric energy detector and an operation detector;
the device controller 300 is in wireless communication connection with the detection mechanism 200, and is used for converting the physical signal detected by the detection mechanism 200 into a digital signal;
a device manager 400 for receiving the digital signal transmitted from the device controller 300.
The device controller 400 includes a data buffer module and a radio station module, where the data buffer area is configured to store the digital signal and send the stored digital signal to the device manager through the radio station module.
In addition, the device manager 400 further includes a processor, a network interface, a user interface, a memory, and a communication bus. Wherein the communication bus is used for realizing connection communication among the components. The network interface is mainly used for connecting the background server and carrying out data communication with the background server; the user interface is mainly used for connecting a client (user side) and carrying out data communication with the client; and the processor may be configured to invoke the furniture painting energy consumption management application stored in the memory and perform the following operations:
the method comprises the steps that a digital signal reported by an equipment controller is obtained, the equipment controller receives a physical signal detected by each detection point, converts the physical signal into a digital signal and sends the digital signal to an equipment manager;
analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result;
and generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table.
Further, the processor may invoke the furniture spray energy management application stored in the memory and further perform the following operations:
evaluating the energy consumption service condition of the current furniture spraying operation according to the energy consumption detection data;
and generating an energy consumption evaluation report according to the evaluation result.
Further, the processor may invoke the furniture painting energy consumption management application stored in the memory and further perform the following operations:
extracting spraying operation data from the energy consumption detection data, and generating a spraying operation efficiency report according to the spraying operation data;
and saving the spraying operation efficiency report.
Further, the processor may invoke the furniture spray energy management application stored in the memory and further perform the following operations:
and analyzing the spraying operation data, and generating a production capacity plan of the spraying operation according to an analysis result.
Further, the processor may invoke the furniture painting energy consumption management application stored in the memory and further perform the following operations:
and extracting temperature and humidity data of the physical processing chamber from the energy consumption detection data, and adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
Further, the processor may invoke the furniture spray energy management application stored in the memory and further perform the following operations:
determining whether the temperature and humidity data meet the physical processing conditions of the current spraying operation;
and if the temperature and humidity data do not meet the physical processing conditions of the spraying operation, adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
Referring to fig. 2, fig. 2 is a schematic flow chart of a first embodiment of a furniture spraying energy consumption management method according to the present invention, where the furniture spraying energy consumption management method is applied to the furniture spraying energy consumption management system, and the furniture spraying energy consumption management method includes:
step S10, acquiring a digital signal reported by an equipment controller, receiving a physical signal detected by each detection point by the equipment controller, converting the physical signal into a digital signal and sending the digital signal to an equipment manager;
the spraying processing chamber comprises a spraying workshop and a physical processing chamber which are mutually communicated, wherein the spraying workshop is used for spraying materials to be sprayed, a plurality of spraying devices are arranged in the spraying workshop and can be used for spraying the materials to be sprayed simultaneously, the spraying workshop is communicated with the physical processing chamber and is used for conveying the sprayed materials to the physical processing chamber through a conveyor belt, the physical processing chamber comprises a leveling processing chamber and a drying processing chamber and is used for respectively carrying out related physical processing on the conveyed materials, a plurality of detection points are arranged in the spraying workshop, each detection point is provided with a detector which relates to the detection type of each detection point, the detector comprises a temperature detector, a humidity detector, an electric energy detector and an operation detector, and under the general condition, a temperature detector, a humidity detector and an electric energy detector are arranged in the physical processing chamber, and an operation detector and an electric energy detector are arranged in the spraying workshop. In practical application, the detector detects physical signals of the detection points according to detection types and reports the physical signals to the equipment controller, the equipment controller is in wireless communication connection with the detector, and after the equipment controller receives the physical signals, the physical signals are converted into digital signals to be sent to the equipment manager. The device controller is characterized by further comprising a data caching area, wherein the data caching area is used for storing converted digital signals, the converted digital signals are prevented from being lost when the converted digital signals are not sent to the device manager, the data transmission application requirements of the device controller and the device manager are met, the device controller and the device manager carry out digital signal transmission work through radio station signals, fixed-point transmission of the digital signals is effectively guaranteed, transmission efficiency is improved, and the problem that the digital signals are lost is avoided.
Step S20, analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result;
after receiving the digital signal transmitted by the device controller, the digital signal is analyzed into energy consumption detection data, that is, the digital signal is restored to information in a digital form. And the converted energy consumption detection data comprises but is not limited to spraying operation information of a spraying workshop, temperature and humidity data of a physical processing room and electric energy data of the whole spraying processing room.
And S30, generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table.
After converting the received digital signals into energy consumption detection data, generating an energy consumption information table according to the energy consumption monitoring data, where the energy consumption information table may have multiple presentation forms, such as a chart, a data table, a ladder diagram, and other chart forms capable of presenting data changes, and the energy consumption information table may further have different data emphasis points according to the viewed emphasis points, such as an individual temperature and humidity data table, an energy consumption data table, a spraying work table, and the like, and it is also clear that what is shown is that the energy consumption information table includes part of or all of the data in the energy consumption detection data, which is specifically related to the form type of the energy consumption information table, and is not described herein in detail. For example, a plurality of grades in the range of measurable operation power values (0-150 KW/h and 0-300 KW/h) of a single measuring point, functions of active electric quantity degree, reactive electric quantity degree, three-phase voltage, three-phase operation current and the like of equipment power consumption are independently measured by each measuring point, and a corresponding energy consumption information meter is generated according to detected electric energy information. And storing the generated energy consumption information table into a preset form storage area.
In the embodiment, the detection point is set in the processing workshop, and the energy consumption detector related to the operation detection is configured at the detection point, so that the operation data at the current detection point is detected by the energy consumption detector when the workshop is started for operation. The energy consumption of operation is detected during operation through energy consumption monitoring, the energy consumption data of each device in a factory is transmitted to the total monitoring platform for centralized management and analysis, and energy consumption management during spraying operation is realized.
Further, referring to fig. 3, fig. 3 is a schematic flowchart of a second embodiment of the furniture spraying energy consumption management method, based on the first embodiment shown in fig. 2, after the step of converting the digital signal into energy consumption detection data according to the analysis result, the method further includes:
s40, evaluating the energy consumption service condition of the current furniture spraying operation according to the energy consumption detection data;
and S50, generating an energy consumption evaluation report according to the evaluation result.
In this embodiment, after the digital signal is converted into energy consumption detection data according to a currently received digital signal, the energy consumption usage of the current furniture spraying operation is evaluated according to the energy consumption detection data, wherein when the energy consumption usage of the furniture spraying operation is evaluated according to the energy consumption detection data, a specific evaluation criterion is defined, that is, the operation of the current furniture spraying operation is evaluated according to the energy consumption detection data, where in this embodiment, the predefined evaluation criterion includes, but is not limited to, an energy consumption usage criterion in the industry, or a spraying operation standard specification and the like based on an enterprise, and a specific evaluation criterion condition thereof also includes, but is not limited to, a data threshold, a condition threshold and other relevant numerical criteria with evaluation capability.
Referring to fig. 4, fig. 4 is a schematic flow chart of a third embodiment of the furniture spraying energy consumption management method according to the present application, and based on the first and second embodiments shown in fig. 2 and 3, after the step of converting the digital signal into energy consumption detection data according to the analysis result, the method further includes:
step S60, extracting spraying operation data from the energy consumption detection data, and generating a spraying operation efficiency report according to the spraying operation data;
and step S70, storing the spraying operation efficiency report.
In this embodiment, the energy consumption detection data converted from the received digital signal relates to a detector of the energy consumption detection data, an operation detector is disposed in a spraying workshop of a current spraying processing room, and the content detected by the operation detector includes, but is not limited to, relevant data information that can be obtained when spraying operation is performed, such as spraying time, spraying type, spraying speed, and spraying yield. According to the extracted spraying operation data, generating a spraying operation efficiency report by using the extracted spraying operation data, in the spraying operation efficiency report, generating a spraying operation efficiency report with different data emphasis points according to the data type of the spraying operation data, for example, a spraying yield report, a spraying work efficiency report and other relevant data information obtained by summarizing and classifying the spraying operation data, after the spraying operation efficiency report is generated, further operation arrangement can be performed based on the spraying operation efficiency report, that is, the spraying operation data is extracted from the energy consumption detection data, and after the step of generating the spraying operation efficiency report by using the spraying operation data, the method further comprises the following steps:
and analyzing the spraying operation data, and generating a productivity plan of the spraying operation according to an analysis result.
And analyzing the spraying operation data in the spraying operation data extracted from the energy consumption detection data, and planning the capacity of the current spraying operation based on the spraying operation data, wherein the capacity planning is defined as a method for determining the size of the overall production capacity comprehensively formed by capital-intensive resources, such as equipment, tools, facilities, overall labor scale and the like, so as to provide powerful support for realizing the long-term competitive strategy policy of the enterprise. The production capacity determined by capacity planning will have a significant impact on the market reaction rate, cost structure, inventory strategy, and the enterprise's own management and staff system. The capacity planning is time-based and hierarchical. The result related to the capacity planning is related to the specific data information of the spraying operation data, and the definition rule of the capacity planning is related to the capacity planning mode in the industry, which is not repeated herein.
Referring to fig. 5, fig. 5 is a schematic flow chart of a fourth embodiment of the furniture spraying energy consumption management method according to the present application, and based on the first, second, and third embodiments shown in fig. 2, 3, and 4, the step of analyzing the digital signal and converting the digital signal into energy consumption detection data according to an analysis result includes:
and S80, extracting temperature and humidity data of a physical processing chamber from the energy consumption detection data, and adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
In this embodiment, the detecting device related to the energy consumption detection data according to the energy consumption monitoring data converted from the received digital signal is configured with a temperature detecting device, a humidity detecting device, and an electric energy detecting device in each detection point of the physical processing chamber of the spraying processing chamber, so that the energy consumption detection data converted from the detected digital signal includes temperature and humidity data of the physical processing chamber, the temperature and humidity data is based on the physical environment of the physical processing chamber, the related temperature and humidity data is also used as an important condition for physical processing of the current spraying material, the temperature and humidity data is related to the spraying material to be processed in the physical processing chamber, and whether the environmental information in the current physical processing chamber meets the physical processing requirement of the spraying material to be processed can be determined by data transmission temperature and humidity data, that is, before the step of adjusting the physical environment of the physical processing chamber according to the temperature and humidity data, the method further includes:
determining whether the temperature and humidity data meet the physical processing conditions of the current spraying operation;
and if the temperature and humidity data do not meet the physical processing conditions of the spraying operation, adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
According to the temperature and humidity data extracted from the energy consumption detection data, in the physical processing operation of the physical processing chamber, the temperature and humidity data are used for creating a processing environment for physically processing the material to be processed and sprayed in the physical processing chamber through the temperature and humidity data within a certain threshold range, namely, the processing environment is defined as a physical processing condition formed by the physical processing chamber based on the environment, and the application of the physical processing condition is involved, wherein the physical processing condition includes but is not limited to the air convection condition, the temperature, the humidity and the like which are related to the physical environment and related to the physical processing operation to be realized by the material to be processed and sprayed. The physical processing conditions may include, but are not limited to, a numerical range limitation based on the temperature and humidity of the physical environment when the relevant condition limitation is performed, and different physical processing conditions when the physical processing chamber includes a plurality of physical processing chambers with different physical processing contents (for example, a leveling processing chamber, a drying processing chamber, and other different types of physical processing schemes for performing physical processing operations of the spray material). Therefore, whether the physical processing conditions of the current spraying operation are met or not is determined through the extracted temperature and humidity data. When confirming that the humiture data can not satisfy the physical processing condition of spraying operation, with humiture data adjustment the physical environment of physical processing room, the adjustment of physical environment, including but not limited to the adjustment physical processing room's temperature, humidity, air convection condition etc. can realize physical environment adjustment matter.
In addition, an embodiment of the present invention further provides a computer-readable storage medium, where the computer-readable storage medium stores a furniture spraying energy consumption management program, and when executed by a processor, the furniture spraying energy consumption management program implements the following operations:
the method comprises the steps that a digital signal reported by an equipment controller is obtained, the equipment controller receives a physical signal detected by each detection point, converts the physical signal into a digital signal and sends the digital signal to an equipment manager;
analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result;
and generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table.
Further, the furniture spraying energy consumption management program further realizes the following operations when being executed by the processor:
evaluating the energy consumption service condition of the current furniture spraying operation according to the energy consumption detection data;
and generating an energy consumption evaluation report according to the evaluation result.
Further, the furniture spraying energy consumption management program further realizes the following operations when being executed by the processor:
extracting spraying operation data from the energy consumption detection data, and generating a spraying operation efficiency report according to the spraying operation data;
and saving the spraying operation efficiency report.
Further, the furniture spraying energy consumption management program further realizes the following operations when being executed by the processor:
and analyzing the spraying operation data, and generating a production capacity plan of the spraying operation according to an analysis result.
Further, the furniture spraying energy consumption management program further realizes the following operations when being executed by the processor:
and extracting temperature and humidity data of the physical processing chamber from the energy consumption detection data, and adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
Further, the furniture spraying energy consumption management program further realizes the following operations when being executed by the processor:
determining whether the temperature and humidity data meet the physical processing conditions of the current spraying operation;
and if the temperature and humidity data do not meet the physical processing conditions of the spraying operation, adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising one of 8230, and" comprising 8230does not exclude the presence of additional like elements in a process, method, article, or system comprising the element.
The above-mentioned serial numbers of the embodiments of the present invention are only for description, and do not represent the advantages and disadvantages of the embodiments.
Through the description of the foregoing embodiments, it is clear to those skilled in the art that the method of the foregoing embodiments may be implemented by software plus a necessary general hardware platform, and certainly may also be implemented by hardware, but in many cases, the former is a better implementation. Based on such understanding, the technical solution of the present invention or the portions contributing to the prior art may be embodied in the form of a software product, which is stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk) as described above and includes several instructions for enabling a terminal device (which may be a mobile phone, a computer, a server, an air conditioner, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only an alternative embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (5)
1. The furniture spraying energy consumption management method is characterized by being applied to a furniture spraying energy consumption management system, and the furniture spraying energy consumption management system comprises: the spraying processing chamber comprises a spraying workshop and a physical processing chamber which are communicated with each other, the sprayed material is conveyed to the physical processing chamber by a conveyor belt, the spraying workshop is used for spraying the material, and the physical processing chamber is used for physical processing of the sprayed material; the detection mechanism comprises a plurality of detectors, the detectors are arranged at each detection point of the spraying processing chamber and used for detecting energy consumption data of each detection point, and the detectors comprise temperature detectors, humidity detectors, electric energy detectors and operation detectors; the device controller is in wireless communication connection with the detection mechanism and is used for converting the physical signal detected by the detection mechanism into a digital signal, the device controller comprises a data cache module and a radio station module, and the data cache area is used for storing the digital signal and sending the stored digital signal to the device manager through the radio station module; the furniture spraying energy consumption management method comprises the following steps when in application:
the method comprises the steps that a digital signal reported by an equipment controller is obtained, the equipment controller receives a physical signal detected by each detection point, converts the physical signal into a digital signal and sends the digital signal to an equipment manager;
analyzing the digital signal, and converting the digital signal into energy consumption detection data according to an analysis result;
generating an energy consumption information table according to the energy consumption detection data, and storing the energy consumption information table;
extracting temperature and humidity data of a physical processing chamber from the energy consumption detection data;
determining whether the temperature and humidity data meet the physical processing conditions of the current spraying operation;
if the temperature and humidity data do not meet the physical processing conditions of the spraying operation;
and adjusting the physical environment of the physical processing chamber according to the temperature and humidity data.
2. The furniture painting energy consumption management method according to claim 1, wherein after the step of converting the digital signal into energy consumption detection data according to the analysis result, the method further comprises:
evaluating the energy consumption service condition of the current furniture spraying operation according to the energy consumption detection data;
and generating an energy consumption evaluation report according to the evaluation result.
3. The furniture painting energy consumption management method according to claim 1, wherein after the step of converting the digital signal into energy consumption detection data according to the analysis result, the method further comprises:
extracting spraying operation data from the energy consumption detection data, and generating a spraying operation efficiency report according to the spraying operation data;
and saving the spraying operation efficiency report.
4. The furniture spraying energy consumption management method according to claim 3, wherein after the step of extracting the spraying operation data from the energy consumption detection data and generating a spraying operation efficiency report according to the spraying operation data, the method further comprises:
and analyzing the spraying operation data, and generating a production capacity plan of the spraying operation according to an analysis result.
5. A computer-readable storage medium, the computer-readable storage medium comprising: a memory, a processor and a furniture painting energy consumption management program stored on the memory and executable on the processor, the furniture painting energy consumption management program when executed by the processor implementing the steps of the furniture painting energy consumption management method according to any one of claims 1 to 4.
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