CN113050555A - Highly-automatic information-intelligentized air bag cloth ink-jet edge trimmer and working method thereof - Google Patents
Highly-automatic information-intelligentized air bag cloth ink-jet edge trimmer and working method thereof Download PDFInfo
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- CN113050555A CN113050555A CN202110230639.9A CN202110230639A CN113050555A CN 113050555 A CN113050555 A CN 113050555A CN 202110230639 A CN202110230639 A CN 202110230639A CN 113050555 A CN113050555 A CN 113050555A
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- 239000004744 fabric Substances 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims abstract description 11
- 238000004804 winding Methods 0.000 claims abstract description 11
- 238000011084 recovery Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims 1
- 238000007405 data analysis Methods 0.000 abstract description 3
- 238000013480 data collection Methods 0.000 abstract description 3
- 238000013500 data storage Methods 0.000 abstract description 3
- 206010063385 Intellectualisation Diseases 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 7
- 238000007726 management method Methods 0.000 description 6
- 238000004043 dyeing Methods 0.000 description 5
- 238000007639 printing Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4189—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system
- G05B19/41895—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the transport system using automatic guided vehicles [AGV]
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Replacement Of Web Rolls (AREA)
- Air Bags (AREA)
Abstract
The invention discloses an air bag cloth ink-jet edge trimmer with highly automated information intellectualization, which comprises an Automatic Guided Vehicle (AGV), an inspection machine, a cloth feeding machine, a roll issuing machine, a centering device, a code spraying device, an edge cutter and a winding machine. The invention solves the problem that the logistics of the automobile air bag cloth production field consumes manpower, improves the working efficiency and greatly improves the automation degree. The informatization of the equipment is improved, the equipment can be connected with a database of a factory into a whole, and intelligent scheduling is realized on the arrangement of work plans. The running state of the equipment can also be fed back to the central control system in real time, and the work of data collection, storage and analysis is done automatically. The invention solves the problem of tracing the air bag cloth. The operation efficiency of the equipment is greatly improved, and the investment cost of the equipment is reduced.
Description
Technical Field
The invention belongs to the field of air bag cloth ink-jet edge cutting, and particularly relates to a highly-automatic information-intelligentized air bag cloth ink-jet edge cutting machine and a working method thereof.
Background
In the production field of automobile safety airbag cloth, cloth cover side cut and code spraying are necessary, and the side cut is mainly used for preventing thick cloth edge tissues from causing cloth edge rolling to be high when rolling, so that the quality of the cloth cover is influenced by coiling and wrinkling. The code spraying is convenient for tracing the source of the airbag cloth after quality problems occur, and the airbag cloth has high requirements on the aspect of safety guarantee.
As shown in FIG. 1, in the prior art, the airbag cloth enters from the right side and exits from the left side, and is transported and lifted up and down to assist loading and unloading by a manual hydraulic vehicle, and then passes through the equipment. The existing equipment has the processes that: manually feeding cloth, sending a roll, centering, spraying code, checking quality, cutting edge and rolling. There are problems as follows:
1) the gram weight of the air bag cloth is large, the cloth roll is about 1 ton heavier, and the carrying, the loading and the unloading are laborious.
2) The three functions of inspection, edge cutting and ink jet are combined together, the operation is seemingly convenient, the efficiency of ink jet and edge cutting is influenced actually because the inspection speed is low, and the speed is only about 12M/MIN.
3) The efficiency of the release centering device is not high, the centering effect is not good when the efficiency exceeds 12M/MIN, and the error of the width of the trimming edge cannot meet the requirement.
4) The core rod is also heavy, and the manual carrying of people is very labored.
Disclosure of Invention
The purpose of the invention is as follows: in order to solve the defects of the prior art, the invention provides the air bag cloth ink-jet edge trimmer with high automation information intelligence.
The technical scheme is as follows: an air bag cloth ink-jet edge trimmer with highly automated information intellectualization comprises an Automatic Guided Vehicle (AGV), an inspection machine, a cloth feeding machine, a winding machine, a centering device, a code spraying device, an edge cutter and a winding machine;
the automatic guided transporting vehicle (AGV) conveys the cloth roll to the checking machine for checking, then the automatic guided transporting vehicle (AGV) lifts the cloth roll to move inwards, the cloth is placed at the position to be checked, the cloth roll is conveyed to the uncoiling machine through the cloth feeding machine, the cloth roll is conveyed to the centering device through the uncoiling machine, then the cloth is processed through the code spraying device and the edge cutter in sequence, and then the cloth is coiled through the coiling machine;
the automatic core rod recovery system is arranged in the coiling machine, a coiled core rod is sent to a core rod recovery storage tank above the machine by a recovery device with a lifting cylinder, an automatic alarm is given after the core rod is full, then an Automatic Guided Vehicle (AGV) is called to take the core rod recovery storage tank down to recover the core rod, and finally the core rod recovery storage tank is continuously sent to the upper part of the machine by the AGV to be repeatedly transmitted;
the centering device is internally provided with a left-right middle movement execution cylinder and a cloth deviation detector, the cloth roll position is adjusted through the left-right middle movement execution cylinder and the cloth deviation detector, the height of the centering device is 4500mm, so that cloth is provided with sufficient unfolding space, the centering effect is improved remarkably, and the misalignment amount can be within 5 mm.
The working method of the highly-automatic information-intelligentized air bag cloth ink-jet edge trimmer specifically comprises the following operations:
a. sending the production plan to a machine through a production management system (ERP);
b. an operator calls a cloth roll in a library management system (WMS) through a central control system on an inspection machine according to a production plan arranged by a production management system (ERP);
c. the central control system can transmit the call information to an Automatic Guided Vehicle (AGV), and the AGV can also receive the in-store information of the target cloth roll: the position of the cloth roll is the designated storage position, and the cloth roll is taken out from the designated storage position and sent to the machine to be placed on the standby position of the cloth roll;
d. processing the cloth by using the configured code spraying device and the edge trimmer, then winding the cloth by using a winding machine, and sending the cloth to a warehouse system (WMS) by using an Automatic Guided Vehicle (AGV) again;
e. the core rods left by the uncoiling are automatically conveyed into a core rod recovery tank and then recovered by an Automatic Guided Vehicle (AGV).
Has the advantages that: the specific advantages of the invention are as follows:
1. the invention solves the problem that the logistics of the automobile air bag cloth production field consumes manpower, improves the working efficiency and greatly improves the automation degree.
2. The informatization of the equipment is improved, the equipment can be connected with a database of a factory into a whole, and intelligent scheduling is realized on the arrangement of work plans.
3. The running state of the equipment can also be fed back to the central control system in real time, and the work of data collection, storage and analysis is done automatically.
4. The invention solves the problem of tracing the air bag cloth.
5. The operation efficiency of the equipment is greatly improved, and the investment cost of the equipment is reduced.
Drawings
FIG. 1 is a schematic diagram of a prior art configuration;
FIG. 2 is a control schematic of the correlation system of the present invention;
FIG. 3 is a schematic view of the overall structure of the present invention;
FIG. 4 is a schematic view of the centering device of the present invention;
FIG. 5 is a schematic view showing the structure of the mandrel recycling system of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below so that those skilled in the art can better understand the advantages and features of the present invention, and thus the scope of the present invention will be more clearly defined. The embodiments described herein are only a few embodiments of the present invention, rather than all embodiments, and all other embodiments that can be derived by one of ordinary skill in the art without inventive faculty based on the embodiments described herein are intended to fall within the scope of the present invention.
Examples
The invention solves the problems that the gram weight of the airbag cloth is large, the cloth roll is heavier by about 1 ton, and the transportation, the loading and the unloading are laborious.
AGVs were invented since the last 70 th century and have been used in many industries, such as amazon, paper making, etc. However, the technology is rarely used in the printing and dyeing industry, mainly because of the complex logistics lines of printing and dyeing workshops, the various specifications of yardage rolls, and the different sizes of yardage rolls. Along with the improvement of science and technology, the computer capability and the navigation technology are improved in the past century, so that the application of the AGV in the printing and dyeing industry becomes possible, the logistics automation problem in the production process of the printing and dyeing industry is possible to solve, and the airbag cloth roll in the printing and dyeing industry is characterized by large roll diameter, large weight, relatively uniform specification and relatively uniform appearance as a breakthrough of logistics automation for other clothes cloth rolls.
As shown in fig. 2-3, the airbag fabric inkjet edge trimmer with highly automated information intelligence comprises an Automatic Guided Vehicle (AGV), an inspection machine, a cloth feeding machine, a hair-curling machine, a centering device, a code spraying device, an edge trimmer and a winding machine;
the automatic guided transporting vehicle (AGV) conveys the cloth roll to the checking machine for checking, then the automatic guided transporting vehicle (AGV) lifts the cloth roll to move inwards, the cloth is placed at the position to be checked, the cloth roll is conveyed to the uncoiling machine through the cloth feeding machine, the cloth roll is conveyed to the centering device through the uncoiling machine, then the cloth is processed through the code spraying device and the edge cutter in sequence, and then the cloth is coiled through the coiling machine;
the automatic core rod recovery system is arranged in the coiling machine, a coiled core rod is sent to a core rod recovery storage tank above the machine by a recovery device with a lifting cylinder, an automatic alarm is given after the core rod is full, then an Automatic Guided Vehicle (AGV) is called to take the core rod recovery storage tank down to recover the core rod, and finally the core rod recovery storage tank is continuously sent to the upper part of the machine by the AGV to be repeatedly transmitted;
the centering device is internally provided with a left-right middle movement execution cylinder and a cloth deviation detector, the cloth roll position is adjusted through the left-right middle movement execution cylinder and the cloth deviation detector, the height of the centering device is 4500mm, so that cloth is provided with sufficient unfolding space, the centering effect is improved remarkably, and the misalignment amount can be within 5 mm.
The invention relates to a working method of a highly-automatic information-intelligentized air bag cloth ink-jet edge trimmer, which comprises the following specific operations:
a. sending the production plan to a machine through a production management system (ERP);
b. an operator calls a cloth roll in a library management system (WMS) through a central control system on an inspection machine according to a production plan arranged by a production management system (ERP);
c. the central control system can transmit the call information to an Automatic Guided Vehicle (AGV), and the AGV can also receive the in-store information of the target cloth roll: the position of the cloth roll is the designated storage position, and the cloth roll is taken out from the designated storage position and sent to the machine to be placed on the standby position of the cloth roll;
d. processing the cloth by using the configured code spraying device and the edge trimmer, then winding the cloth by using a winding machine, and sending the cloth to a warehouse system (WMS) by using an Automatic Guided Vehicle (AGV) again;
e. the core rods left by the uncoiling are automatically conveyed into a core rod recovery tank and then recovered by an Automatic Guided Vehicle (AGV).
The invention improves the working efficiency, the inkjet edge cutting equipment is expensive, and each checking machine cannot be equipped, the checking function is taken out of the equipment, the edge cutting and inkjet are specially carried out, the speed can reach 35m/min, the speed is improved by nearly 3 times, and the equipment is effectively utilized. Meanwhile, the inspection work is finished by a special inspection machine.
The invention solves the problem that the logistics of the automobile air bag cloth production field consumes manpower, improves the working efficiency and greatly improves the automation degree. The informatization of the equipment is improved, the equipment can be connected with a database of a factory into a whole, and intelligent scheduling is realized on the arrangement of work plans. The running state of the equipment can also be fed back to the central control system in real time, and the work of data collection, storage and analysis is done automatically. The invention solves the problem of tracing the air bag cloth. The operation efficiency of the equipment is greatly improved, and the investment cost of the equipment is reduced.
Claims (2)
1. The utility model provides a high intelligent gasbag cloth inkjet bead cutter of automation information which characterized in that: the airbag cloth ink-jet edge trimmer comprises an Automatic Guided Vehicle (AGV), an inspection machine, a cloth feeding machine, a roll-up machine, a centering device, a code spraying device, an edge cutter and a winding machine;
the automatic guided transporting vehicle (AGV) conveys the cloth roll to the checking machine for checking, then the automatic guided transporting vehicle (AGV) lifts the cloth roll to move inwards, the cloth is placed at the position to be checked, the cloth roll is conveyed to the uncoiling machine through the cloth feeding machine, the cloth roll is conveyed to the centering device through the uncoiling machine, then the cloth is processed through the code spraying device and the edge cutter in sequence, and then the cloth is coiled through the coiling machine;
the automatic core rod recovery system is arranged in the coiling machine, a coiled core rod is sent to a core rod recovery storage tank above the machine by a recovery device with a lifting cylinder, an automatic alarm is given after the core rod is full, then an Automatic Guided Vehicle (AGV) is called to take the core rod recovery storage tank down to recover the core rod, and finally the core rod recovery storage tank is continuously sent to the upper part of the machine by the AGV to be repeatedly transmitted;
the centering device is internally provided with a left-right middle movement execution cylinder and a cloth deviation detector, the cloth roll position is adjusted through the left-right middle movement execution cylinder and the cloth deviation detector, the height of the centering device is 4500mm, so that cloth is provided with sufficient unfolding space, the centering effect is improved remarkably, and the misalignment amount can be within 5 mm.
2. A working method of the highly automated information-intelligentized airbag cloth inkjet edge trimmer according to claim 1, characterized in that: the specific operation is as follows:
a. sending the production plan to a machine through a production management system (ERP);
b. an operator calls a cloth roll in a library management system (WMS) through a central control system on an inspection machine according to a production plan arranged by a production management system (ERP);
c. the central control system can transmit the call information to an Automatic Guided Vehicle (AGV), and the AGV can also receive the in-store information of the target cloth roll: the position of the cloth roll is the designated storage position, and the cloth roll is taken out from the designated storage position and sent to the machine to be placed on the standby position of the cloth roll;
d. processing the cloth by using the configured code spraying device and the edge trimmer, then winding the cloth by using a winding machine, and sending the cloth to a warehouse system (WMS) by using an Automatic Guided Vehicle (AGV) again;
e. the core rods left by the uncoiling are automatically conveyed into a core rod recovery tank and then recovered by an Automatic Guided Vehicle (AGV).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110230639.9A CN113050555B (en) | 2021-03-02 | 2021-03-02 | Highly-automatic information-intelligentized air bag cloth ink-jet edge trimmer and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110230639.9A CN113050555B (en) | 2021-03-02 | 2021-03-02 | Highly-automatic information-intelligentized air bag cloth ink-jet edge trimmer and working method thereof |
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| CN113050555A true CN113050555A (en) | 2021-06-29 |
| CN113050555B CN113050555B (en) | 2022-06-17 |
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Cited By (1)
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| CN115042514A (en) * | 2022-05-16 | 2022-09-13 | 浙江美格机械股份有限公司 | Automatic digital production line and production method for warehouse alignment of artificial veneer winding drum material warehouse |
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| CN113050555B (en) | 2022-06-17 |
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