CN113043421A - Small-size component concrete vibrator - Google Patents
Small-size component concrete vibrator Download PDFInfo
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- CN113043421A CN113043421A CN202110581840.1A CN202110581840A CN113043421A CN 113043421 A CN113043421 A CN 113043421A CN 202110581840 A CN202110581840 A CN 202110581840A CN 113043421 A CN113043421 A CN 113043421A
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- positioning
- concrete
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- vibrating
- vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a small-sized component concrete vibrating device, comprising: a base; the vibration platform is arranged above the base, an elastic supporting structure is arranged between the vibration platform and the base, and a positioning assembly is arranged on the vibration platform and used for positioning the concrete member mould; the vibration mechanism is arranged on the vibration platform and is positioned between the vibration platform and the base; the compacting mechanisms are slidably mounted on two sides of the vibrating platform and used for compacting concrete in the concrete member mould on the vibrating platform, and the compacting mechanisms are slidably mounted on two sides of the vibrating platform and can do reciprocating motion on the vibrating platform and simultaneously compact the concrete in the concrete member mould on the vibrating platform.
Description
Technical Field
The invention relates to concrete construction equipment, in particular to a small member concrete vibrating device.
Background
During bridge or building construction, a concrete precast slab or some concrete members generally need to be prefabricated, in the manufacturing process of the concrete members, a mold cavity of the concrete members needs to be manufactured firstly, then the concrete pouring mold cavity is performed through a mixer truck, and because an embedded steel bar structure supporting frame is generally arranged in the mold cavity in the pouring process, although concrete belongs to fluid, air still exists in the concrete layer, if the air in the concrete members is not eliminated, a cavity or a gap is formed after the concrete is solidified, the strength of the concrete members can be seriously influenced, the quality of the concrete members is reduced, and safety accidents can be caused seriously.
In the prior art, the concrete member is vibrated by the vibrating rod, air in the poured concrete member is exhausted, and the concrete is further uniformly stirred, but in the manufacturing process of some small members, the front end of the vibrating rod cannot enter the concrete layer to vibrate due to the fact that the small members are small in structural size and the embedded reinforcing steel bar frame is further arranged in the die cavity.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a small-sized member concrete vibrating device which can effectively vibrate a small-sized member and is also suitable for vibrating concrete members with other sizes.
According to the embodiment of the invention, the small member concrete vibrating device comprises:
a base;
the vibration platform is arranged above the base, an elastic supporting structure is arranged between the vibration platform and the base, and a positioning assembly is arranged on the vibration platform and used for positioning the concrete member mould;
the vibration mechanism is arranged on the vibration platform and is positioned between the vibration platform and the base;
and the compaction mechanisms are slidably arranged on two sides of the vibration platform and are used for compacting the concrete in the concrete member mould on the vibration platform.
According to the embodiment of the invention, at least the following technical effects are achieved:
the base is arranged on the horizontal table, the vibration platform is arranged on the base through the elastic supporting structure, and the vibration mechanism is arranged below the vibration platform, so that vibration power can be directly acted on the vibration platform, and energy loss in a complex transmission structure is avoided; the compaction mechanisms are slidably mounted on two sides of the vibration platform, can reciprocate on the vibration platform and can simultaneously compact the concrete in the concrete member mould on the vibration platform, so that the incomplete filling of the concrete in the concrete member mould is effectively avoided, and a cavity or a gap is prevented from being formed in the concrete member after the concrete is solidified; the arrangement of the vibrating platform can be used for placing concrete member moulds with various sizes including small concrete members, and has extremely wide applicability.
According to some embodiments of the present invention, the positioning assembly includes a positioning block, the vibration platform is provided with a plurality of positioning holes, the positioning block is adapted to be mounted on the positioning holes corresponding to the concrete member mold, and a plurality of adjusting holes adapted to the positioning block are uniformly formed around each positioning hole to adjust a placement angle of the positioning block.
According to some embodiments of the present invention, each of the positioning holes has 8 adjusting holes uniformly opened on the periphery thereof, and each two adjacent adjusting holes and positioning holes form a mounting structure for mounting the positioning block, and provide an adjusting direction for the positioning block.
According to the embodiment of the invention, at least the following technical effects are achieved:
in the embodiment, the concrete member mould is placed on the vibration platform, and the positioning assembly and the positioning holes are arranged, so that the concrete member moulds with different sizes can be fixed, and the application range and the working efficiency of the invention are improved; through setting up the regulation hole, can follow different angles and fix the concrete member mould, can restrict the ascending removal of concrete member mould at vibration platform's horizontal plane direction when vibrating, guaranteed the quality that the concrete vibrated, improved the intensity of concrete member.
According to some embodiments of the invention, two ends of the concrete component mold are provided with vertical positioning grooves, the lower ends of the positioning grooves are provided with openings, the upper ends of the positioning stop blocks are provided with positioning baffles corresponding to the positioning grooves, the middle parts of the positioning baffles are concave inwards to form clamping grooves corresponding to the corners of the concrete component mold, two sides of each positioning baffle extend in the direction away from the corresponding positioning groove to form reinforcing ribs, and the reinforcing ribs are attached to the left side and the right side of each positioning groove.
According to the embodiment of the invention, at least the following technical effects are achieved:
in this embodiment, the upper end of location dog corresponds the constant head tank and is provided with the location baffle, and the location baffle designs into M type structure, and the structural strength of location baffle is high, and the joint groove can carry on spacingly to four edges of concrete member mould, and the constant head tank can be installed to two stiffening ribs that are parallel to each other, carries on spacingly, simple structure, convenient and practical to the both ends of concrete member mould.
According to some embodiments of the invention, the compacting mechanism comprises a compacting frame and compacting rollers, the compacting frame is provided with lifting assemblies on two sides of the vibrating platform, the compacting rollers are rotatably mounted on the lifting assemblies, the central rotating axes of the compacting rollers are parallel to the upper end surface of the vibrating platform, the lower ends of the lifting assemblies are provided with shock absorption assemblies, and the lower ends of the shock absorption assemblies are provided with roller groups which are rotatably mounted on two sides of the vibrating platform.
According to some embodiments of the invention, the vibration platform comprises a vibration frame and a steel plate, the steel plate is laid on the vibration frame, the positioning hole and the adjusting hole are formed in the steel plate, the vibration frame is formed by splicing a plurality of channel steels, the opening directions of the channel steels on two sides of the vibration frame are deviated, so that a rolling track matched with the roller train is formed, the roller train comprises a first roller and a second roller which are perpendicular to each other, and the first roller and the second roller roll along two side walls which are perpendicular to each other in the rolling track respectively.
According to the embodiment of the invention, at least the following technical effects are achieved:
in the embodiment, the vibration platform is formed by splicing a plurality of channel steels, and the steel plates are laid on the channel steel splicing structures, so that the vibration platform is simple in structure, convenient to use and easy to disassemble and assemble, and the channel steels and the steel plates are standard parts and are easy to replace, thereby saving the construction cost and improving the construction efficiency; be provided with the channel-section steel that two opening directions deviate from mutually in vibration platform both sides to be used for providing the rolling track of roller train, this structural design is reasonable, convenient and practical, and the roller train that designs on this basis includes mutually perpendicular's first gyro wheel and second gyro wheel, and two lateral walls of mutually perpendicular roll in the rolling track are followed respectively to first gyro wheel and second gyro wheel, can improve the rolling smooth and easy nature of roller train in the track, avoid taking place great friction at rolling in-process roller train inwards with the channel-section steel lateral wall.
According to some embodiments of the invention, the compacting mechanism is provided with a scraper which is rotatably mounted on the compacting frame, the rotation center of the scraper is parallel to the axis of the compacting roller, and two ends of the scraper are provided with angle adjusting assemblies for adjusting the rotation angle of the scraper.
According to the embodiment of the invention, at least the following technical effects are achieved:
in this embodiment, through set up the scraper blade on compaction mechanism, can clear up the concrete that exceeds the concrete member mould up end, guarantee the smoothness degree of concrete member upper surface.
According to some embodiments of the present invention, the elastic support structure includes a spring, a first positioning column is disposed at a bottom of a vertex angle of the vibration platform, a second positioning column is disposed above the base corresponding to the first positioning column, and the spring is sleeved on the first positioning column and the second positioning column.
According to the embodiment of the invention, at least the following technical effects are achieved:
the vibration mechanism is installed at the vibration platform lower extreme, and vibration platform's lower extreme position is provided with first reference column, and the base upper end is provided with the second reference column, establishes on first reference column and second reference column through setting up the spring housing, can provide good elastic recovery effect when vibration mechanism's vibration power conducts on the vibration platform.
According to some embodiments of the invention, the vibrating platform is provided with an insertion slot for a forklift to insert into the mould for taking and placing the concrete component.
According to the embodiment of the invention, at least the following technical effects are achieved:
because the quality of concrete member is heavier usually, and artifical transport is comparatively difficult, for improving the efficiency of construction, is provided with the cartridge groove in this embodiment, can use fork truck to transport through the cartridge groove, very big improvement the efficiency of construction.
According to some embodiments of the invention, a slug guide slot is provided below the cartridge slot.
According to the embodiment of the invention, at least the following technical effects are achieved:
owing to set up the cartridge groove, partial concrete can be piled up the vibration base through the cartridge groove when carrying out concrete placement on, influences vibration platform's service function, in this embodiment, through set up the clout guide way in cartridge groove below, collects used repeatedly with unnecessary concrete clout, has improved the availability factor of concrete, has reduced construction cost, also can avoid the clout to pile up the use that influences this device simultaneously.
According to some embodiments of the present invention, the base includes a chassis and an embedded part, and the embedded part is embedded in an area where the chassis is disposed, corresponding to a peripheral side of the chassis, so as to limit the chassis;
according to some embodiments of the invention, the chassis is comprised of a plurality of channel steel connections.
According to some embodiments of the invention, the embedments are steel bars.
According to the embodiment of the invention, at least the following technical effects are achieved:
the base is installed on the horizontal table, and is spacing through pre-buried built-in fitting in the horizontal table, can prevent that the base from producing the displacement under operating condition to the chassis comprises many channel-section steels connection, and the built-in fitting is the reinforcing bar, and channel-section steel and reinforcing bar are the standard component, can reduce engineering cost and easily make and change.
According to some embodiments of the invention, the vibration mechanism is a vibration motor.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of an overall structure of the present invention;
FIG. 2 is a schematic diagram of one configuration of the vibration table of the present invention;
FIG. 3 is a schematic view of one configuration of the positioning assembly of the present invention and its mounting engagement;
FIG. 4 is a schematic view of one embodiment of the positioning stop of the present invention;
FIG. 5 is a schematic view of an assembled configuration of the compaction mechanism of the invention;
FIG. 6 is a schematic view of one configuration of the compaction mechanism of the present invention;
FIG. 7 is a schematic view of one configuration of the flexible support structure of the present invention;
FIG. 8 is a partial schematic view of the present invention;
FIG. 9 is a schematic view of another partial structure of the present invention;
FIG. 10 is a schematic view of one construction of the concrete element mold of the present invention;
in the figure: 100-a horizontal table, 200-a base, 201-a second positioning column, 210-a bottom frame, 220-an embedded part, 300-a vibration platform, 301-a first positioning column, 310-a vibration frame, 311-a rolling track, 320-a steel plate, 321-a positioning hole, 322-an adjusting hole, 330-an elastic supporting structure, 331-a spring, 340-a positioning component, 350-a positioning block, 351-a positioning baffle, 352-a clamping groove, 353-a reinforcing rib, 360-an inserting groove, 370-a residual material guide groove, 400-a vibration mechanism, 500-a compaction mechanism, 510-a compaction frame, 511-a lifting component, 512-a shock absorption component, 520-a compaction roller, 530-a roller group, 531-a first roller and 532-a second roller, 540-scraper, 600-concrete member mould, 610-positioning groove.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present embodiment can be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 10, the present invention provides a concrete vibrating apparatus for a small member, including:
a base 200;
the vibration platform 300 is installed above the base 200, an elastic supporting structure 330 is arranged between the vibration platform 300 and the base 200, a positioning assembly 340 is arranged on the vibration platform 300, and the positioning assembly 340 is used for positioning the concrete member mould 600;
a vibration mechanism 400 mounted on the vibration platform 300 and located between the vibration platform 300 and the base 200;
and the compacting mechanisms 500 are slidably arranged on two sides of the vibrating platform 300, and the compacting mechanisms 500 are used for compacting the concrete in the concrete member mould 600 on the vibrating platform 300.
Referring to fig. 1, specifically, a base 200 is mounted on a horizontal table 100, a vibration platform 300 is mounted on the base 200 through an elastic support structure 330, a vibration mechanism 400 is mounted below the vibration platform 300, the vibration mechanism 400 can directly act on the vibration platform 300 with vibration power, so as to avoid energy loss in a complex transmission structure, a positioning assembly 340 is arranged on the vibration platform 300, and the positioning assembly 340 is used for positioning a concrete member mold 600, so as to avoid relative movement between the concrete member mold 600 and the vibration platform 300; the compacting mechanisms 500 are slidably mounted on two sides of the vibration platform 300, can reciprocate on the vibration platform 300 and simultaneously compact the concrete in the concrete member mold 600 on the vibration platform 300, can effectively avoid incomplete filling of the concrete in the concrete member mold 600, and avoid forming cavities or gaps in the concrete member after the concrete is solidified.
In some embodiments of the present invention, the positioning assembly 340 includes a positioning block 350, the vibration platform 300 is provided with a plurality of positioning holes 321, the positioning block 350 is adapted to be mounted on the positioning holes 321 corresponding to the concrete member mold 600, and a plurality of adjusting holes 322 adapted to the positioning block 350 are uniformly formed around each positioning hole 321 for adjusting the placing angle of the positioning block 350.
Referring to fig. 1 to 3, a concrete member mold 600 is placed on a vibration platform 300, a positioning assembly 340 is arranged on the vibration platform 300, the positioning assembly 340 includes a positioning stopper 350, a plurality of positioning holes 321 are formed in the vibration platform 300, a plurality of positioning holes 321 are linearly arranged, a plurality of adjusting holes 322 adapted to the positioning stopper 350 are uniformly formed in the peripheral side of each positioning hole 321, a lower end of the positioning stopper 350 is provided with a positioning column corresponding to the positioning hole 321, an adjusting groove is formed corresponding to the adjusting hole 322, the adjusting groove and the adjusting holes 322 are connected together through a bolt, in this embodiment, by means of a structure provided with the plurality of positioning holes 321, the positioning stopper 350 can be installed in different positioning holes 321 on the vibration platform 300 to form clamping spaces of various sizes, and the clamping spaces are used for placing concrete member molds 600 of different sizes.
In some embodiments of the present invention, each positioning hole 321 has 8 adjusting holes 322 uniformly opened on the periphery thereof, and each two adjacent adjusting holes 322 and positioning holes 321 constitute a mounting structure for mounting the positioning block 350 and provide an adjusting direction.
In this embodiment, the concrete member mold 600 is placed on the vibration platform 300, and by arranging the positioning assembly 340 and the positioning hole 321, the concrete member molds 600 of different sizes can be fixed, so that the application range and the working efficiency of the invention are improved, and by arranging the adjusting hole 322, the concrete member molds 600 can be fixed from different angles, so that the movement of the concrete member molds 600 in the horizontal plane direction of the vibration platform 300 can be limited during vibration, thereby ensuring the quality of concrete vibration and improving the strength of concrete members.
In some embodiments of the present invention, the two ends of the concrete member mold 600 are provided with vertical positioning grooves 610, the lower ends of the positioning grooves 610 are opened, the upper end of the positioning stopper 350 is provided with a positioning baffle 351 corresponding to the positioning grooves 610, the middle part of the positioning baffle 351 is recessed to form a clamping groove 352 corresponding to the corner of the concrete member mold 600, two sides of the positioning baffle 351 extend in the direction away from the positioning grooves 610 to form reinforcing ribs 353, and the reinforcing ribs 353 are attached to the left and right sides of the positioning grooves 610.
Referring to fig. 4 and 10, a positioning baffle 351 is arranged at the upper end of the positioning stop 350 corresponding to the positioning groove 610, the positioning baffle 351 is designed to be of an M-shaped structure, a clamping groove 352 is formed in the concave part in the middle of the M-shaped structure, and the clamping groove 352 can limit four corners of the concrete member mold 600; the two reinforcing ribs 353 which are parallel to each other are arranged on the two sides of the M-shaped structure, so that the overall structural strength of the positioning baffle 351 can be improved, and the M-shaped structure can be slidably mounted in the positioning groove 610 to limit the two ends of the concrete member mould 600; the concrete member mould 600 with a large structure is generally limited by four corners so as to improve the clamping force of the concrete member mould 600 with the large structure; when the concrete member mold 600 of a small structure is limited, both ends of the concrete member mold 600 of a small structure are generally limited to improve the convenience of use.
In some embodiments of the present invention, the compacting mechanism 500 includes a compacting frame 510 and a compacting roller 520, the compacting frame 510 is provided with a lifting assembly 511 at both sides of the vibration platform 300, the compacting roller 520 is rotatably mounted on the lifting assembly 511, a rotation center axis of the compacting roller 520 is parallel to an upper end surface of the vibration platform 300, a shock-absorbing assembly 512 is provided at a lower end of the lifting assembly 511, a roller set 530 is provided at a lower end of the shock-absorbing assembly 512, and the roller set 530 is rotatably mounted at both sides of the vibration platform 300.
Referring to fig. 5 to 6, a base 200 is mounted on a horizontal table 100, four corners of a vibration frame 310 are mounted on the base 200 through elastic support structures 330, a steel plate 320 is laid on the vibration frame 310, a plurality of positioning holes 321 are formed in the steel plate 320, adjustment holes 322 are uniformly formed around each positioning hole 321, a concrete member mold 600 is placed on the steel plate 320, a positioning stopper 350 is attached to the outer side of the concrete member mold 600 corresponding to the size of the concrete member mold 600 and is mounted on the positioning holes 321 and the adjustment holes 322, a vibration mechanism 400 is mounted below the vibration frame 310, a compaction mechanism 500 is arranged above the vibration frame 310, the compaction mechanism 500 comprises a compaction frame 510 and compaction rollers 520, the compaction frame 510 is provided with lifting assemblies 511 at two sides of the vibration platform 300, the compaction rollers 520 are rotatably mounted on the lifting assemblies 511, the central rotation axes of the compaction rollers 520 are parallel to the upper end face of the vibration platform 300, the lower extreme of lifting unit 511 is provided with damper 512, and damper 512's lower extreme is provided with roller group 530, and roller group 530 rolling installation is in the both sides of vibration platform 300, through setting up compaction roller 520, carries out the compaction to the concrete in the concrete member mould 600 on the vibration platform 300, can avoid the incomplete filling of concrete in the concrete member mould 600 effectively, avoids forming cavity or space in the concrete member after the concrete sets.
In some embodiments of the present invention, the vibration platform 300 includes a vibration frame 310 and a steel plate 320, the steel plate 320 is laid on the vibration frame 310, the positioning hole 321 and the adjusting hole 322 are opened on the steel plate 320, the vibration frame 310 is formed by splicing a plurality of channel steels, the opening directions of the channel steels on both sides of the vibration frame 310 are deviated, so as to form a rolling track 311 adapted to the roller set 530, the roller set 530 includes a first roller 531 and a second roller 532 that are perpendicular to each other, and the first roller 531 and the second roller 532 respectively roll along two side walls perpendicular to each other in the rolling track 311.
Referring to fig. 5, the vibration platform 300 is formed by splicing a plurality of channel steels, two channel steels deviating from each other in the opening direction are arranged on two sides of the vibration platform 300, so as to provide a rolling track for the roller set 530, the structural design is reasonable, and the vibration platform is convenient and practical, the roller set 530 designed on the basis comprises a first roller 531 and a second roller 532 which are mutually perpendicular, the first roller 531 and the second roller 532 respectively roll along two side walls which are mutually perpendicular in the rolling track 311, the rolling smoothness of the roller set 530 in the track can be improved, and the roller set 530 is prevented from generating large friction with the channel steel side walls inwards in the rolling process.
In some embodiments of the present invention, the compacting mechanism 500 is provided with a scraper 540, the scraper 540 is rotatably mounted on the compacting frame 510, the rotation center of the scraper 540 is parallel to the axis of the compacting roller 520, and the two ends of the scraper 540 are provided with angle adjusting components for adjusting the rotation angle of the scraper 540.
Referring to fig. 6, the scraping plate 540 is adjustably mounted on the compacting frame 510 through the angle adjusting assembly provided at both ends, and the scraping plate 540 is provided in such a manner that the concrete higher than the upper end surface of the concrete member mold 600 can be cleaned, thereby ensuring the smoothness of the upper surface of the concrete member.
In some embodiments of the present invention, the elastic supporting structure 330 includes a spring 331, a first positioning column 301 is disposed at the bottom of the vertex angle of the vibration platform 300, a second positioning column 201 is disposed above the base 200 corresponding to the first positioning column 301, and the spring 331 is disposed on the first positioning column 301 and the second positioning column 201.
Referring to fig. 7, the vibration mechanism 400 is installed at the lower end of the vibration platform 300, the first positioning column 301 is disposed at the lower end of the vibration platform 300, the second positioning column 201 is disposed at the upper end of the base 200, and the spring 331 is disposed on the first positioning column 301 and the second positioning column 201 in a sleeved manner, so that a good elastic recovery effect can be provided when the vibration power of the vibration mechanism 400 is transmitted to the vibration platform 300.
Referring to fig. 8, in some embodiments of the present invention, the vibratory platform 300 is provided with an insertion slot 360 for a forklift to insert into the pick and place concrete component mold 600.
Because the quality of concrete member is heavier usually, and artifical transport is comparatively difficult, for improving the efficiency of construction, is provided with cartridge groove 360 in this embodiment, through the structure that sets up cartridge groove 360 on vibration platform 300, can use fork truck to transport concrete member mould 600, very big improvement the efficiency of construction.
In some embodiments of the present invention, a slug guide slot 370 is provided below the cartridge slot 360.
Referring to fig. 8, because the inserting groove 360 is arranged in the embodiment, when concrete pouring is performed, part of concrete can be accumulated on the vibration base 200 through the inserting groove 360, the use function of the vibration platform 300 is affected, in the embodiment, the excess material guide groove 370 is arranged below the inserting groove 360, and the excess concrete excess material is collected and reused through the excess material guide groove 370, so that the use efficiency of the concrete is improved, the construction cost is reduced, and meanwhile, the excess material accumulation can be avoided from affecting the use of the device.
In some embodiments of the present invention, the base 200 includes a bottom frame 210 and an embedded part 220, wherein the embedded part 220 is embedded in an area where the bottom frame 210 is disposed, corresponding to a peripheral side of the bottom frame 210, for limiting the bottom frame 210;
in some embodiments of the present invention, the chassis 210 is comprised of a plurality of channel steel connections.
In some embodiments of the invention, the embedments 220 are steel bars.
Referring to fig. 9, the base 200 is installed on the horizontal table 100, and is limited by the embedded part 220 embedded in the horizontal table 100, so that the base 200 can be prevented from displacement in a working state, the base frame 210 is formed by connecting a plurality of channel steel, the embedded part 220 is a steel bar, the channel steel and the steel bar are standard parts, the construction cost can be reduced, and the base frame is easy to manufacture and replace.
In some embodiments of the present invention, the vibration mechanism 400 is a vibration motor.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. A small-size component concrete vibrator, its characterized in that includes:
a base (200);
the vibration platform (300) is installed above the base (200), an elastic supporting structure (330) is arranged between the vibration platform (300) and the base (200), a positioning assembly (340) is arranged on the vibration platform (300), and the positioning assembly (340) is used for positioning the concrete member mould (600);
a vibration mechanism (400) mounted on the vibration platform (300) and located between the vibration platform (300) and the base (200);
a compaction mechanism (500) slidably mounted on both sides of the vibratory platform (300), the compaction mechanism (500) for compacting concrete in the concrete element mold (600) on the vibratory platform (300).
2. The small-sized concrete vibrating device according to claim 1, wherein the positioning assembly (340) comprises a positioning block (350), the vibrating platform (300) is provided with a plurality of positioning holes (321), the positioning block (350) is mounted on the positioning holes (321) corresponding to the concrete member mold (600), and a plurality of adjusting holes (322) matched with the positioning block (350) are uniformly formed on the peripheral side of each positioning hole (321) for adjusting the placing angle of the positioning block (350).
3. The small-sized concrete vibrating device according to claim 2, wherein the two ends of the concrete member mold (600) are provided with vertical positioning grooves (610), the lower ends of the positioning grooves (610) are opened, the upper ends of the positioning stoppers (350) are provided with positioning baffles (351) corresponding to the positioning grooves (610), the middle parts of the positioning baffles (351) are concave inwards to form clamping grooves (352) corresponding to the corners of the concrete member mold (600), two sides of the positioning baffles (351) extend in the direction away from the positioning grooves (610) to form reinforcing ribs (353), and the reinforcing ribs (353) are attached to the left side and the right side of the positioning grooves (610).
4. The small-sized concrete vibrating device according to claim 3, wherein the compacting mechanism (500) comprises a compacting frame (510) and a compacting roller (520), the compacting frame (510) is provided with a lifting assembly (511) at both sides of the vibrating platform (300), the compacting roller (520) is rotatably mounted on the lifting assembly (511), the central axis of rotation of the compacting roller (520) is parallel to the upper end surface of the vibrating platform (300), the lower end of the lifting assembly (511) is provided with a shock-absorbing assembly (512), the lower end of the shock-absorbing assembly (512) is provided with a roller set (530), and the roller set (530) is rotatably mounted at both sides of the vibrating platform (300).
5. The small-sized concrete vibrating device for the member as claimed in claim 4, wherein said vibrating platform (300) comprises a vibrating frame (310) and a steel plate (320), said steel plate (320) is laid on said vibrating frame (310), said positioning holes (321) and said adjusting holes (322) are opened on said steel plate (320), said vibrating frame (310) is formed by splicing a plurality of channel-section steels, the channel-section steels at both sides of said vibrating frame (310) are provided with openings and the directions of the openings deviate from each other, so as to form a rolling track (311) adapted to said roller set (530), said roller set (530) comprises a first roller (531) and a second roller (532) perpendicular to each other, said first roller (531) and said second roller (532) roll along two side walls perpendicular to each other in said rolling track (311) respectively.
6. The small-sized concrete vibrating device according to claim 5, characterized in that a scraper (540) is provided on the compacting mechanism (500), the scraper (540) is rotatably mounted on the compacting frame (510), the center of rotation of the scraper (540) is parallel to the axis of the compacting roller (520), and both ends of the scraper (540) are provided with angle adjusting assemblies for adjusting the rotation angle of the scraper (540).
7. The small-sized concrete vibrating device according to any one of claims 1 to 6, wherein the elastic supporting structure (330) comprises a spring (331), a first positioning column (301) is arranged at the bottom of the vertex angle position of the vibrating platform (300), a second positioning column (201) is arranged above the base (200) corresponding to the first positioning column (301), and the spring (331) is sleeved on the first positioning column (301) and the second positioning column (201).
8. The concrete vibrating device for small members as claimed in claim 7, wherein said vibration platform (300) is provided with an insertion groove (360) for a forklift to insert and take out said concrete member mold (600).
9. The concrete vibrating device for small members as claimed in claim 8, wherein a surplus material guide groove (370) is provided below said insertion groove (360).
10. The small-sized member concrete vibrating device according to claim 1, wherein the base (200) comprises a base frame (210) and an embedded part (220), and the embedded part (220) is embedded in an area where the base frame (210) is arranged corresponding to the peripheral side of the base frame (210) for limiting the position of the base frame (210).
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| CN113043421B (en) | 2021-08-24 |
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