CN113036565A - High-voltage wire harness automatic processing equipment - Google Patents
High-voltage wire harness automatic processing equipment Download PDFInfo
- Publication number
- CN113036565A CN113036565A CN202110238998.9A CN202110238998A CN113036565A CN 113036565 A CN113036565 A CN 113036565A CN 202110238998 A CN202110238998 A CN 202110238998A CN 113036565 A CN113036565 A CN 113036565A
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- Prior art keywords
- wire
- wire harness
- rod
- processing equipment
- workbench
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000002788 crimping Methods 0.000 claims abstract description 24
- 239000011265 semifinished product Substances 0.000 claims abstract description 15
- 238000003780 insertion Methods 0.000 claims description 25
- 230000037431 insertion Effects 0.000 claims description 25
- 238000000034 method Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses automatic high-voltage wire harness processing equipment, which relates to the field of high-voltage wire harness processing and comprises a workbench, a conveying mechanism, a terminal crimping mechanism, a wire feeding mechanism and a wire bundling rod matched with the wire feeding mechanism for use, wherein after the wire bundling rod is used for limiting a wire bundle, in the whole manufacturing process of the wire stripping and crimping station in the high-voltage wire harness semi-finished product processing, the waste of manpower, time and materials is reduced, the semi-finished products are conveyed to a workshop semi-finished product warehouse by arranging the conveying mechanism, and when the crimping is realized by arranging the wire binding rod to be matched with the wire feeding mechanism and the terminal crimping mechanism, the pencil need not to disassemble at the crimping in-process, has avoided because adhesion between the pencil or workman's error, causes the workman once only to pick up two pencil, appears two pencil and a terminal crimping and leads to the maloperation of quality problems.
Description
Technical Field
The invention relates to the field of high-voltage wire harness processing, in particular to high-voltage wire harness automatic processing equipment.
Background
The processing steps of the conventional high-voltage wire harness semi-finished product are as follows: 1. the method comprises the steps that a coil on a stereoscopic warehouse is connected with a feeding and cutting device to achieve automatic feeding, 2, the feeding and cutting device straightens and cuts a high-pressure wire harness in a fixed length mode, 3, workers pick up the cut wire harness in sequence to reach a specified number, then the cut wire harness is bundled by rubber bands and placed in corresponding positions of a transfer frame, the wire harness is prevented from scattering in the carrying process, the number and the model are recorded, visual management is well conducted, 4, the transfer frame sends the wire harness into a station of a manual wire stripping device, the workers firstly tear off the rubber bands and then strip the wire harness one by one, 5, after the wire stripping is finished, the wire harness is continuously placed into the transfer frame and transferred to a station of an automatic terminal crimping device, 6, the rubber bands need to be torn off, then the wire harness is crimped one by one, the wire harness is bundled again after the crimping, and 7, the bundled wire harness is placed into a conveying mechanism to.
Above-mentioned in-process, in order to prevent that the pencil from unrestrained when carrying between a plurality of processes, the rubber band is torn open again after the used rubber band tied bundle of pencil many times, causes the waste of manpower, time, material, and during the workman crimping, often appears because adhesion or workman's error of free end between the pencil leads to two pencil of workman disposable picking up, two pencil and a terminal appear and carry out the maloperation that the crimping leads to the quality problems, consequently, need provide a high pressure pencil automated processing equipment and solve above-mentioned problem.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the high-voltage wire harness automatic processing equipment comprises a workbench and a conveying mechanism, wherein a terminal crimping mechanism, a wire feeding mechanism and a wire binding rod matched with the wire feeding mechanism are arranged on the workbench, the terminal crimping mechanism comprises a rack arranged on the workbench and a hydraulic cylinder arranged on a top plate of the rack, an upper die is arranged at the lower end of the hydraulic cylinder, a lower die is arranged at the lower end of the upper die, and the lower die is arranged on a bottom plate of the rack;
the wire feeding mechanism conveys a high-voltage wire harness to the lower die and comprises a first motor arranged at the lower end of the workbench, an output shaft of the first motor is connected with a conical rod, and a circular groove is formed in the conical rod and is inserted with a wire binding rod;
the conveying mechanism is positioned on one side of the wire feeding mechanism, the height of the conveying mechanism is equal to that of the workbench, and the conveying mechanism conveys the semi-finished products to a workshop semi-finished product warehouse;
conveying mechanism is including installing in the other support frame of workstation, be equipped with several rollers that the structure is the same on the support frame, several the roller be equipped with the conveyer belt outward, wherein the output shaft of No. two motors is connected to the roller in the outside, No. two motors are installed on the support frame.
Preferably, the wire binding rod comprises an insertion pipe, the insertion pipe is inserted into the circular groove, one end of the insertion pipe is sleeved with a limiting ring, a plurality of wire grooves which are annularly arranged along the axis of the limiting ring are formed in the limiting ring, a rubber ring is sleeved outside the limiting ring, and an end cover is arranged at one end of the limiting ring.
Preferably, two slots with symmetrical structures are arranged in the conical rod, and the insertion tube is provided with an insertion strip matched with the slots for use.
Preferably, all be equipped with the spout between two adjacent wire casings, the rubber circle inboard is equipped with the slider that several and spout cooperation were used.
Preferably, the outer surface of the conical rod is provided with a plurality of separating strips with the same structure, and the number of the separating strips is equal to that of the wire grooves.
Preferably, the height dimension of the tapered rod is smaller than the height dimension of the cannula.
The invention has the beneficial effects that:
1. after the wire bundling rod is used for limiting the wire bundle, in the whole manufacturing process of wire stripping and crimping stations in the high-voltage wire bundle semi-finished product processing, the wire bundle does not need to be repeatedly disassembled and then bundled, and the wire bundle does not fall off, so that the waste of manpower, time and materials is reduced, and the semi-finished product is conveyed to a workshop semi-finished product warehouse by arranging a conveying mechanism;
2. the insertion pipe is inserted into the circular groove, the insertion strips are inserted into the insertion grooves, so that the wire harnesses around the insertion pipe respectively move downwards along the outer surface of the conical rod, and the free ends of the high-voltage wire harnesses in the wire grooves just extend downwards along the middle positions of the two separation strips, so that the free ends of the wire harnesses are completely dispersed, and the adhesion of the free ends of the wire harnesses is reduced;
3. through setting up the wire bundling pole and sending in the line mechanism, terminal crimping mechanism's cooperation use, when having realized the crimping, the pencil need not to disassemble at the crimping in-process, has avoided because adhesion between the pencil or workman's error cause the workman once only to pick up two pencil, the maloperation that two pencil and a terminal carried out the crimping and lead to the quality problems appears.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the present invention without a conveying mechanism.
Fig. 3 is a schematic structural view of the conveying mechanism of the present invention.
FIG. 4 is a schematic view of the connection between the wire feeding mechanism and the work table according to the present invention.
Fig. 5 is a schematic view of the connection of the tapered rod to the wire rod of the present invention.
Fig. 6 is a schematic structural view of a wire-binding rod according to the present invention.
Fig. 7 is a schematic diagram of the wire-binding rod limiting a plurality of high-voltage wire harnesses according to the present invention.
The device comprises a workbench 1, a terminal 2 crimping mechanism 21, a rack 22, a hydraulic cylinder 23, an upper die 24, a lower die 3, a wire feeding mechanism 31, a motor 31, a tapered rod 32, a circular groove 33, a slot 34, a separating strip 35, a wire binding rod 4, an insertion tube 41, a limiting ring 42, a wire groove 43, a rubber ring 44, an end cover 45, an insertion strip 46, a sliding block 47, a sliding groove 48, a conveying mechanism 5, a support frame 51, a roller 52, a conveying belt 53 and a motor 54.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Examples
As shown in fig. 1 to 7, the high-voltage wire harness automatic processing equipment comprises a workbench 1 and a conveying mechanism 5, wherein a terminal crimping mechanism 2, a wire feeding mechanism 3 and a wire binding rod 4 matched with the wire feeding mechanism 3 for use are mounted on the workbench 1, the terminal crimping mechanism 2 comprises a rack 21 mounted on the workbench 1 and a hydraulic cylinder 22 mounted on a top plate of the rack 21, an upper die 23 is arranged at the lower end of the hydraulic cylinder 22, a lower die 24 is arranged at the lower end of the upper die 23, and the lower die 24 is mounted on a bottom plate of the rack 21;
the wire feeding mechanism 3 conveys high-voltage wire harnesses to the lower die 24, the wire feeding mechanism 3 comprises a first motor 31 mounted at the lower end of the workbench 1, an output shaft of the first motor 31 is connected with a conical rod 32, and a circular groove 33 is formed in the conical rod 32 and is inserted with a wire binding rod 4;
the conveying mechanism 5 is positioned on one side of the wire feeding mechanism 3, the height of the conveying mechanism 5 is equal to that of the workbench 1, and the conveying mechanism 5 conveys the semi-finished products to a workshop semi-finished product warehouse;
the conveying mechanism 5 comprises a supporting frame 51 arranged beside the workbench 1, a plurality of rollers 52 with the same structure are arranged on the supporting frame 51, a conveyor belt 53 is arranged outside the plurality of rollers 52, the outermost roller 52 is connected with an output shaft of a second motor 54, and the second motor 54 is arranged on the supporting frame 51.
In this embodiment, the wire binding rod 4 includes an insertion tube 41, the insertion tube 41 is inserted into the circular groove 33, one end of the insertion tube 41 is sleeved with a limiting ring 42, the limiting ring 42 is provided with a plurality of wire grooves 43 arranged annularly along the axis thereof, the limiting ring 42 is sleeved with a rubber ring 44, and one end of the limiting ring 42 is provided with an end cover 45.
In this embodiment, two slots 34 with symmetrical structures are provided in the tapered rod 32, and the insertion tube 41 is provided with an insertion strip 46 for cooperating with the slots 34.
In this embodiment, a sliding groove 48 is disposed between two adjacent wire grooves 43, and a plurality of sliding blocks 47 used in cooperation with the sliding groove 48 are disposed on the inner side of the rubber ring 44.
In this embodiment, the outer surface of the tapered rod 32 is provided with a plurality of same-structure division bars 35, and the number of the division bars 35 is equal to the number of the wire grooves 43.
In this embodiment, the height dimension of the tapered rod 32 is smaller than the height dimension of the insertion tube 41, and the length of the wiring harness is larger than the height dimension of the insertion tube 41.
The working process and principle are as follows: when the wire stripping device is used, the feeding and cutting device is matched with a workshop feeding and cutting device and used by a manual wire stripping device, the feeding and cutting device straightens and cuts wires on a wire coil to form fixed-length wire harnesses, workers place the fixed-length wire harnesses into the wire grooves 43 of the wire binding rods 4 in sequence, when all the wire grooves 43 on one wire binding rod 4 are filled with high-voltage wire harnesses, the rubber ring 44 is pushed, the sliding block 47 moves in the sliding groove 48, the rubber ring 44 limits the high-voltage wire harnesses around the insertion pipe 41, one end of the rubber ring is relatively fixed, the other end of the rubber ring is relatively free, the free end is conveniently processed in a follow-up mode, after the rubber ring enters the follow-up wire stripping device, the workers do not need to disassemble the wire harnesses, the relatively fixed end of the wire binding rod 4 with the.
After the wire stripping is finished, the wire enters the device to crimp the terminal, the second motor 54 is started to drive the roller 52 connected with the second motor to rotate, so that the conveyor belt 53 moves, a worker puts the wire binding rod 4 with the wire harness into the wire feeding mechanism 3, namely the insertion tube 41 is inserted into the circular groove 33, and the insertion strip 46 is inserted into the insertion groove 34, at the moment, the wire harness around the insertion tube 41 respectively moves downwards along the outer surface of the conical rod 32, the free end of the high-voltage wire harness in the wire groove 43 just extends downwards along the middle position of the two separation strips 35, so that the free end of the wire harness is completely dispersed, the first motor 31 is started to rotate the conical rod 32, the worker only needs to put the lower end of the wire harness into the lower die 24 and send the wire harness into the terminal in sequence, the hydraulic cylinder 22 is started, the upper die 23 descends to realize crimping, after the crimping is finished, the wire binding rod 4 is pulled out from the circular groove, the semi-finished product is directly placed on the conveyor 53 and flows into the semi-finished product warehouse as the conveyor 53 moves.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (6)
1. The high-voltage wire harness automatic processing equipment is characterized by comprising a workbench (1) and a conveying mechanism (5), wherein a terminal crimping mechanism (2), a wire feeding mechanism (3) and a wire binding rod (4) matched with the wire feeding mechanism (3) in use are mounted on the workbench (1), the terminal crimping mechanism (2) comprises a rack (21) mounted on the workbench (1) and a hydraulic cylinder (22) mounted on a top plate of the rack (21), an upper die (23) is arranged at the lower end of the hydraulic cylinder (22), a lower die (24) is arranged at the lower end of the upper die (23), and the lower die (24) is mounted on a bottom plate of the rack (21);
the wire feeding mechanism (3) conveys high-voltage wire harnesses to a lower die (24), the wire feeding mechanism (3) comprises a first motor (31) arranged at the lower end of a workbench (1), an output shaft of the first motor (31) is connected with a conical rod (32), and a circular groove (33) is formed in the conical rod (32) and is inserted with a wire bundling rod (4);
the conveying mechanism (5) is positioned on one side of the wire feeding mechanism (3) and the height of the conveying mechanism is equal to that of the workbench (1), and the conveying mechanism (5) conveys the semi-finished products to a workshop semi-finished product warehouse;
conveying mechanism (5) are including installing in other support frame (51) of workstation (1), be equipped with several rollers (52) that the structure is the same on support frame (51), several roller (52) be equipped with conveyer belt (53) outward, wherein roller (52) in the outside is connected the output shaft of No. two motor (54), No. two motor (54) are installed on support frame (51).
2. The high-voltage wire harness automatic processing equipment as claimed in claim 1, wherein: wire bundling rod (4) are including intubate (41), intubate (41) are pegged graft with circular slot (33), spacing ring (42) is cup jointed to intubate (41) one end, be equipped with wire casing (43) that the several is the annular arrangement along its axis on spacing ring (42), spacing ring (42) overcoat connects rubber ring (44), spacing ring (42) one end is equipped with end cover (45).
3. The high-voltage wire harness automatic processing equipment as claimed in claim 2, wherein: the tapered rod (32) is internally provided with two slots (34) with symmetrical structures, and the insertion tube (41) is provided with an insertion strip (46) matched with the slots (34) for use.
4. The high-voltage wire harness automatic processing equipment as claimed in claim 2, wherein: all be equipped with spout (48) between two adjacent wire casing (43), rubber circle (44) inboard is equipped with several and spout (48) cooperation slider (47) that use.
5. The high-voltage wire harness automatic processing equipment as claimed in claim 2, wherein: the outer surface of the conical rod (32) is provided with a plurality of separating strips (35) with the same structure, and the number of the separating strips (35) is equal to that of the wire grooves (43).
6. The high-voltage wire harness automatic processing equipment as claimed in claim 2, wherein: the height dimension of the tapered rod (32) is smaller than the height dimension of the cannula (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110238998.9A CN113036565A (en) | 2021-03-04 | 2021-03-04 | High-voltage wire harness automatic processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110238998.9A CN113036565A (en) | 2021-03-04 | 2021-03-04 | High-voltage wire harness automatic processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113036565A true CN113036565A (en) | 2021-06-25 |
Family
ID=76466649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110238998.9A Pending CN113036565A (en) | 2021-03-04 | 2021-03-04 | High-voltage wire harness automatic processing equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN113036565A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114824983A (en) * | 2022-04-15 | 2022-07-29 | 芜湖侨云友星电气工业有限公司 | Automatic manufacturing device for high-voltage wire harness assembly of new energy automobile |
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| CN201780349U (en) * | 2010-07-16 | 2011-03-30 | 上海九船电子有限公司 | Wire harness detection device |
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| CN207098254U (en) * | 2017-08-11 | 2018-03-13 | 银图电器（深圳）有限公司 | A kind of full automatic terminal wire molding machine |
| CN107872000A (en) * | 2016-09-26 | 2018-04-03 | 新昌县东茗乡德创机械厂 | A kind of winding displacement type terminal compression joint servicing unit |
| CN107946868A (en) * | 2017-11-15 | 2018-04-20 | 杭州余杭电缆有限公司 | A kind of riveter |
| CN208209217U (en) * | 2018-05-04 | 2018-12-07 | 山东泉兴银桥光电缆科技发展有限公司 | A kind of manual cable press-loading device |
| CN110238320A (en) * | 2019-06-18 | 2019-09-17 | 国网河北省电力有限公司沧州供电分公司 | A kind of dedicated cable buncher of secondary line |
| CN110783792A (en) * | 2019-11-15 | 2020-02-11 | 上海电机系统节能工程技术研究中心有限公司 | Novel automatic crimping unit of binding post based on motor intelligence is made |
| CN110783791A (en) * | 2019-11-07 | 2020-02-11 | 杨星 | Handheld wire harness and terminal pressing connecting tool |
-
2021
- 2021-03-04 CN CN202110238998.9A patent/CN113036565A/en active Pending
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| JPH0785943A (en) * | 1993-09-17 | 1995-03-31 | Furukawa Electric Co Ltd:The | Multi-core cable terminal processing method |
| CN201780349U (en) * | 2010-07-16 | 2011-03-30 | 上海九船电子有限公司 | Wire harness detection device |
| CN104319599A (en) * | 2014-10-11 | 2015-01-28 | 苏州速腾电子科技有限公司 | Coil configuration device and method of circular dies of communication optical cables |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114824983A (en) * | 2022-04-15 | 2022-07-29 | 芜湖侨云友星电气工业有限公司 | Automatic manufacturing device for high-voltage wire harness assembly of new energy automobile |
| CN114824983B (en) * | 2022-04-15 | 2024-03-26 | 芜湖侨云友星电气工业有限公司 | Automatic manufacturing device of new energy automobile high-voltage wire harness assembly |
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