CN113035497A - Single-sheet magnetic setting equipment and application process thereof - Google Patents
Single-sheet magnetic setting equipment and application process thereof Download PDFInfo
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- CN113035497A CN113035497A CN202110157659.8A CN202110157659A CN113035497A CN 113035497 A CN113035497 A CN 113035497A CN 202110157659 A CN202110157659 A CN 202110157659A CN 113035497 A CN113035497 A CN 113035497A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/003—Methods and devices for magnetising permanent magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
- B41F21/12—Adjusting leading edges, e.g. front stops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
- B41F21/14—Adjusting lateral edges, e.g. side stops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
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Abstract
The invention discloses single-sheet magnetic setting equipment which comprises a magnetic setting machine, wherein the left side and the right side of the magnetic setting machine are respectively provided with an inlet and an outlet, a magnetic die system, a paper pulling system and a pre-curing system which are sequentially distributed from bottom to top are arranged inside the magnetic setting machine, a push-pull gauge system is arranged on the paper pulling system, and a visual alignment system is also arranged above the paper pulling system; the paper pulling system comprises a paper pulling device, the left side and the right side of the paper pulling device are respectively connected with the inlet and the outlet, a paper sensing area is arranged on the left side of the top surface of the paper pulling device, a working area is arranged at the center of the top surface of the paper pulling device, an extension arm extending along the left-right direction is arranged above the paper pulling device, and a left sucker device and a right sucker device are respectively arranged on the lower sides of the left end and the right end of the extension arm. The invention also provides an application process of the single-sheet magnetic sizing equipment. The magnetic printing device is reasonable in structural design, the accuracy and the speed of magnetic printing are effectively improved, and the efficiency is improved.
Description
Technical Field
The invention relates to the technical field of printing equipment using magnetic ink, in particular to single-sheet magnetic sizing equipment and an application process thereof.
Background
At present, the magnetic ink has high anti-counterfeiting performance and decorative performance, so that the magnetic ink is widely applied to various anti-counterfeiting fields and decorative materials. The magnetic printing ink comprises magnetic optically variable printing ink and common magnetic printing ink, and the magnetic printing ink is prepared by using corresponding magnetic pigments, so that the optical color-changing printing ink not only has the optical color-changing effect of the traditional optically variable printing ink, but also can generate a 3D effect along the direction of a magnetic field. Therefore, the anti-counterfeiting paper is widely applied to the whole anti-counterfeiting and decorating field.
In application, the magnetic effect ink is firstly printed on a printing stock and then passes through a specific magnetic field, so that the angle of a magnetic pigment sheet in the magnetic ink changes along with the direction of the magnetic field, the orientation effect of the pigment sheet is realized, and the magnetic three-dimensional effect is finally obtained.
For magnetic effect printing, how to achieve high efficiency or trouble magnetic printing popularization is difficult, and the expression is as follows: low efficiency of fixed magnetic field, inflexible plate changing, inaccurate contraposition of printing, weak magnetic effect and the like.
The inventor of my technology group has developed many years of related research and has announced relevant important inventions, wherein the invention patent application of magnetic ink printing equipment and printing method proposed by the old depression can effectively provide an automatic magnetic printing equipment, and the invention patent of magnetic pigment printing equipment and printing method proposed by the Huizhou Jiaxinda company can effectively carry out equipment research and development from the feasibility of magnetic mold easy installation and use and magnetic printing equipment.
However, with continuous innovation of products, the known degree of magnetic effect of people is improved, new requirements are provided for the accuracy of magnetic printing and the speed of magnetic printing, and the high efficiency requirement of a single material cannot be effectively met by the past research and development equipment of various groups. In addition, the machine type of the printing and magnetic setting connecting seat is not suitable for a multi-magnetic-set fixing process, the resource advantages of original printing equipment on the hand of a client are exerted, and the access difficulty is increased invisibly. Meanwhile, the seat-connected machine type is difficult to coordinate the printing and magnetic setting time, so that the resources of excellent printing equipment are wasted, and the seat-connected machine type is not suitable for multiple magnetism fixing and composite magnetism fixing processes.
Disclosure of Invention
The invention aims to provide single-sheet magnetic setting equipment to solve the problem that the existing equipment cannot effectively meet the high efficiency requirement on magnetic printing of single-sheet materials.
In order to achieve the purpose, the technical scheme of the invention provides single-sheet magnetic setting equipment which comprises a magnetic setting machine, wherein the left side and the right side of the magnetic setting machine are respectively provided with an inlet and an outlet, a magnetic die system, a paper pulling system and a pre-curing system which are sequentially distributed from bottom to top are arranged in the magnetic setting machine, a paper pushing and pulling gauge system is arranged on the paper pulling system, and a visual alignment system is also arranged above the paper pulling system; the paper pulling system comprises a paper pulling device, the left side and the right side of the paper pulling device are respectively connected with an inlet and an outlet, a paper sensing area is arranged on the left side of the top surface of the paper pulling device, a working area is arranged at the center of the top surface of the paper pulling device, an extension arm extending along the left-right direction is arranged above the paper pulling device, a left sucker and a right sucker are respectively arranged on the lower sides of the left end and the right end of the extension arm, and the extension arm can move along the left direction, the right direction and the up-down direction.
Furthermore, a paper feeding sensor is arranged on the left side of the paper pulling device; the top of drawing paper device is equipped with the portal frame that extends along the fore-and-aft direction, both sides are equipped with respectively along the first guide rail that the left right direction extends around the top surface of drawing paper device, both sides are respectively around the portal frame with both sides first guide rail carries out the sliding fit of left right direction, the extension arm install in the downside of portal frame, the extension arm can for the portal frame carries out the up-and-down motion.
Furthermore, the number of the extension arms comprises two, and the two extension arms are distributed along the front-back direction; the rear side of the top surface of the paper pulling device is provided with a material pulling motor, and the material pulling motor drives the portal frame to move left and right through a material pulling belt.
Further, push away and draw rule system including indulge to draw and push away the rule ware, violently draw and push away rule ware, right fender paper ware, indulge to draw and push away the rule ware and be located the left side of workspace, indulge to draw and push away the rule ware and be used for right presswork in the workspace carries out the rule or draw the rule action of pushing away of left right direction, violently draw and push away the rule ware and be located the rear side of workspace, violently draw and push away the rule ware and be used for right presswork in the workspace carries out the rule or draw the rule action of pushing away of fore-and-aft direction, right fender paper ware is used for right presswork in the workspace carries out the stopping of right direction.
Further, the magnetic mold system comprises a magnetic mold, a frequency booster and a lifter, wherein the magnetic mold is positioned on the frequency booster, and the frequency booster can drive the magnetic mold to perform regular lifting motion; the frequency booster is positioned on the lifter, and the lifter can drive the frequency booster to move up and down.
Further, the magnetic die system further comprises a UVW platform, the lifter is located on the UVW platform, and the UVW platform can drive the lifter to move in the front-back direction, the left-right direction and the up-down direction.
Further, the pre-curing system comprises an LED UV curing lamp set, a first up-down adjusting guide rail, a first left-right adjusting guide rail and a first front-back adjusting guide rail, the LED UV curing lamp set is installed on the first up-down adjusting guide rail, the first up-down adjusting guide rail is installed on the first left-right adjusting guide rail, and the first left-right adjusting guide rail is installed on the first front-back adjusting guide rail.
Furthermore, the vision alignment system comprises a vision camera, a second up-down adjusting guide rail, a second left-right adjusting guide rail and a second front-back adjusting guide rail, wherein the vision camera is installed on the second up-down adjusting guide rail, the second up-down adjusting guide rail is installed on the second left-right adjusting guide rail, and the second left-right adjusting guide rail is installed on the second front-back adjusting guide rail.
Further, a printing machine and a finishing machine are arranged on the left side of the magnetic setting machine, the right side of the printing machine is connected with the left side of the finishing machine, the right side of the finishing machine is connected with the inlet, the finishing machine is used for conveying printed matters in the printing machine to a paper pulling system of the magnetic setting machine after finishing, and the outlet is connected with a full-curing conveying belt.
The invention also provides an application process of the single-sheet magnetic sizing device, which comprises the application of the single-sheet magnetic sizing device in any technical scheme, and comprises the following steps:
s1, paper pulling: when the incoming paper sensing area senses the printed matter, the left sucker on the extension arm pulls the printed matter in the incoming paper sensing area into the working area;
s2, pulling and pushing the gauge: the pull-push gauge system pushes or pulls the gauge of the printed matter in the working area;
s3, visual alignment: the vision alignment system carries out vision detection on the printed matter in the working area and transmits the calculated corresponding data to the magnetic mold system;
s4, interventional magnetic field: magnetizing the magnetic ink printing patterns of the printed matter in the working area by the magnetic die system;
s5, precuring: the pre-curing system pre-cures the printed matter in the working area;
s6, discharge: the right sucker on the extension arm pulls away the printed matter in the workspace to the export, and the left sucker on the extension arm pulls in the next printed matter in the future paper induction zone into the workspace simultaneously.
In summary, the technical scheme of the invention has the following beneficial effects: the invention has reasonable structural design and accuracy: the magnetic die system is arranged below the paper pulling system, so that the magnetic die system can upwards magnetize magnetic ink printing patterns of a printed matter on the paper pulling system, and a three-dimensional effect is further generated; the pre-curing system is arranged above the paper pulling system, so that the pre-curing system can perform pre-curing treatment on a printed matter on the paper pulling system downwards, and the printed matter printed with the magnetic ink is not interfered by magnetic force when being far away from a magnetic field after the printed matter is magnetized to achieve a magnetic effect, so that the magnetic effect is improved; the paper pulling system is provided with the push-pull gauge system, so that printed matters in the working area are subjected to gauge pushing or gauge pulling actions, the position of the printed matters is more accurate, and the magnetic effect is improved; the visual alignment system is arranged above the paper pulling system, so that visual detection can be performed on whether the position of a printed matter in a working area is in place or not, corresponding actions can be conveniently performed when a subsequent magnetic mold system is processed after a signal is fed back to the magnetic mold system, and the magnetic sizing precision is improved; therefore, the magnetic printing method improves the magnetic effect on a single sheet of material, thereby improving the accuracy of magnetic printing; speed aspect: an extension arm extending along the left-right direction is arranged above the paper pulling device, a left sucker device and a right sucker device are respectively arranged on the lower sides of the left end and the right end of the extension arm, the extension arm can move along the left-right direction and the up-down direction, so that a printed matter in a paper pulling induction area can be quickly pulled into a working area to carry out processing steps such as a push gauge or a pull gauge, magnetization, pre-curing and the like, after the processing is finished, the printed matter in the working area is pulled away to an outlet by the right sucker device on the extension arm, and meanwhile, the next printed matter in the paper induction area is pulled into the working area by the left sucker device on the extension arm, namely, the position transfer of the two printed matters can be finished by the same action of the extension arm, so that the magnetic; from the above analysis, it can be seen that the accuracy and speed of magnetic printing are improved, thereby satisfying the high efficiency requirement for magnetic printing of a single sheet of material. In terms of compatibility: because the left side of the top surface of the paper pulling device is provided with the paper induction area, after the paper induction area senses a printed matter, a left sucker on the extension arm can quickly pull the printed matter on the paper induction area into the working area, so that the front end printing speed is high and low, the printed matter is started as long as the printed matter arrives the paper induction area, and the paper pulling device is favorable for adapting to different printer types, realizes multi-scheme on-line work, and improves compatibility.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of a single-sheet magnetic sizing apparatus according to the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of a single-sheet magnetic sizing apparatus of the present invention;
FIG. 3 is a top view of the paper pulling system and the push-pull gauge system of the single sheet magnetic sizing apparatus of the present invention in cooperation;
FIG. 4 is a schematic rear view of the magnetic pattern system of the single sheet magnetic sizing apparatus of the present invention;
description of reference numerals: 1-magnetic setting machine, 2-inlet, 3-paper pulling device, 4-paper coming induction area, 5-working area, 6-extension arm, 7-left sucker, 8-right sucker, 9-gantry, 10-first guide rail, 11-material pulling motor, 12-material pulling belt, 13-longitudinal pulling and pushing gauge, 14-transverse pulling and pushing gauge, 15-right paper stopper, 16-magnetic mold, 17-frequency booster, 18-booster, 19-UVW platform, 20-printing machine and 21-finishing machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, but the technical solutions in the embodiments of the present invention are not limited to the scope of the present invention.
In the present invention, for a clearer description, the following explanation is made: when an observer views the attached drawings 2, the left side of the observer is set as left, the right side of the observer is set as right, the front side of the observer is set as front, the rear side of the observer is set as rear, the upper side of the observer is set as upper, and the lower side of the observer is set as lower, it should be noted that the terms "front end", "rear end", "left side", "right side", "middle part", "upper part", "lower part", and the like in the text indicate that the directions or positional relationships are the directions or positional relationships set on the basis of the attached drawings, and are only for the convenience of clearly describing the present invention, but do not indicate or imply that the structures or components indicated have to have a specific direction and a specific directional configuration, and thus cannot be understood as limiting the present invention. Furthermore, the terms "first," "second," "third," and "fourth" are used merely for purposes of clarity or simplicity of description and are not to be construed as indicating or implying relative importance or quantity.
Referring to fig. 1, 2, 3, and 4, the present embodiment provides a single-sheet magnetic setting apparatus, including a magnetic setting machine 1, where the left and right sides of the magnetic setting machine 1 are respectively provided with an inlet 2 and an outlet, a magnetic mold system, a paper pulling system, and a pre-curing system are sequentially arranged inside the magnetic setting machine 1 from bottom to top, the paper pulling system is provided with a push-pull gauge system, and a vision alignment system is further arranged above the paper pulling system; the paper pulling system comprises a paper pulling device 3, the left side and the right side of the paper pulling device 3 are respectively connected with an inlet 2 and an outlet, a paper sensing area 4 is arranged on the left side of the top surface of the paper pulling device 3, a working area 5 is arranged at the center of the top surface of the paper pulling device 3, an extension arm 6 extending along the left-right direction is arranged above the paper pulling device 3, a left sucker 7 and a right sucker 8 are respectively arranged on the lower sides of the left end and the right end of the extension arm 6, and the extension arm 6 can move along the left-right direction and the up-down direction.
The part has the beneficial effects that: the precision aspect is as follows: the magnetic die system is arranged below the paper pulling system, so that the magnetic die system can upwards magnetize magnetic ink printing patterns of a printed matter on the paper pulling system, and a three-dimensional effect is further generated; the pre-curing system is arranged above the paper pulling system, so that the pre-curing system can perform pre-curing treatment on a printed matter on the paper pulling system downwards, and the printed matter printed with the magnetic ink is not interfered by magnetic force when being far away from a magnetic field after the printed matter is magnetized to achieve a magnetic effect, so that the magnetic effect is improved; the paper pulling system is provided with the push-pull gauge system, so that printed matters in the working area are subjected to gauge pushing or gauge pulling actions, the position of the printed matters is more accurate, and the magnetic effect is improved; the visual alignment system is arranged above the paper pulling system, so that visual detection can be performed on whether the position of a printed matter in a working area is in place or not, corresponding actions can be conveniently performed when a subsequent magnetic mold system is processed after a signal is fed back to the magnetic mold system, and the magnetic sizing precision is improved; therefore, the magnetic printing method improves the magnetic effect on a single sheet of material, thereby improving the accuracy of magnetic printing; speed aspect: an extension arm extending along the left-right direction is arranged above the paper pulling device, a left sucker device and a right sucker device are respectively arranged on the lower sides of the left end and the right end of the extension arm, the extension arm can move along the left-right direction and the up-down direction, so that a printed matter in a paper pulling induction area can be quickly pulled into a working area to carry out processing steps such as a push gauge or a pull gauge, magnetization, pre-curing and the like, after the processing is finished, the printed matter in the working area is pulled away to an outlet by the right sucker device on the extension arm, and meanwhile, the next printed matter in the paper induction area is pulled into the working area by the left sucker device on the extension arm, namely, the position transfer of the two printed matters can be finished by the same action of the extension arm, so that the magnetic; from the above analysis, it can be seen that the accuracy and speed of magnetic printing are improved, thereby satisfying the high efficiency requirement for magnetic printing of a single sheet of material. In terms of compatibility: because the left side of the top surface of the paper pulling device is provided with the paper induction area, after the paper induction area senses a printed matter, a left sucker on the extension arm can quickly pull the printed matter on the paper induction area into the working area, so that the front end printing speed is high and low, the printed matter is started as long as the printed matter arrives the paper induction area, and the paper pulling device is favorable for adapting to different printer types, realizes multi-scheme on-line work, and improves compatibility.
The magnetic setting equipment of the invention adopts the high-speed paper pulling and high-speed contraposition processes to decompose each process point and increase the magnetic setting harmony, thereby improving the high-speed paper pulling and high-speed contraposition of the magnetic setting speed and having very high production speed. In addition, the invention firstly pulls the printed matter to the magnetic area, namely the working area, and then carries out alignment for time, and in the enough time, the extension arm is reset to wait for the arrival of the next piece of paper. Compared with the action of identifying the paper position and then pulling the paper to the magnetic area, which is generally adopted in the industry, the magnetic fixing equipment has the effect which cannot be achieved by the common process in speed and precision.
Specifically, the left side of the paper pulling device 3 is provided with a paper incoming sensor, and the paper incoming sensor is used for providing the capability of sensing the printed matters for the paper incoming sensing area 4, and it should be noted that the names of the printed matters in the text can also be called as the names of materials printed with magnetic ink, paper or single materials, and the like, but the names are the same. The top of paper pulling device 3 is equipped with portal frame 9 that extends along the fore-and-aft direction, both sides are equipped with respectively along the first guide rail 10 that the left right direction extends around the top surface of paper pulling device 3, the sliding fit of left right direction is carried out with the first guide rail 10 of both sides around both sides respectively around portal frame 9, extension arm 6 is installed in the downside of portal frame 9 to make portal frame 9 can drive extension arm 6 and carry out the left and right direction motion, and then drive left sucker 7, right sucker 8 carries out the side-to-side motion. Extension arm 6 can carry out up-and-down motion for portal frame 9 to drive left sucking disc ware 7, right sucking disc ware 8 and carry out the up-and-down direction motion, wherein extension arm 6 can pass through the actuating lever of cylinder along vertical direction drive, also can be other modes along the mode of up-and-down motion.
Specifically, the number of the extension arms 6 comprises two, and the two extension arms 6 are distributed along the front and back direction, so that the force balance during the adsorption and grabbing of the printed matter is facilitated; the rear side of the top surface of the paper pulling device 3 is provided with a material pulling motor 11, the material pulling motor 11 drives the portal frame 9 to move left and right through a material pulling belt 12, namely, the portal frame 9 is also driven to move left and right by the material pulling belt 12 when the material pulling belt 12 moves horizontally under the driving of the material pulling motor 11, and other specific driving modes can be selected automatically.
Specifically, the push-pull gauge system comprises a longitudinal pull-push gauge 13, a transverse pull-push gauge 14 and a right paper stopper 15, wherein the longitudinal pull-push gauge 13 is located on the left side of the working area 5, the longitudinal pull-push gauge 13 is used for carrying out left-right direction push gauge or pull gauge actions on printed matters in the working area 5, the transverse pull-push gauge 14 is located on the rear side of the working area 5, the transverse pull-push gauge 14 is used for carrying out front-back direction push gauge or pull gauge actions on the printed matters in the working area 5, the right paper stopper 15 is used for carrying out right direction blocking on the printed matters in the working area 5 so as to match with left-right direction position adjustment of the printed matters in the working area 5, and it should be noted that the right sucker 8 on the extension arm 6 can drive the printed matters in the working area 5 to pass over the right paper stopper 15 so as to reach an outlet.
The part has the beneficial effects that: the purpose of the push-pull gauge system is that the position of the printed matter is not necessarily very accurate when it reaches the working area 5, so that the position can be made more accurate by the push gauge or pull gauge action of the longitudinal pull push gauge 13 and the lateral pull push gauge 14 from different directions, and the longitudinal pull push gauge 13 and the lateral pull push gauge 14 can also be adapted to the sizes of different printed matters. It should be noted that the longitudinal drawing and pushing gauge 13 and the transverse drawing and pushing gauge 14 are common components in the printing technology field, and therefore, the description thereof is omitted.
Specifically, the magnetic mold system comprises a magnetic mold 16, a frequency booster 17 and a booster 18, wherein the magnetic mold 16 is positioned on the frequency booster 17, and the magnetic mold 16 can magnetize a printing pattern containing magnetic ink to generate a three-dimensional effect. The frequency booster 17 can drive the magnetic mold 16 to perform lifting motion with a certain rule, so that the influence of magnetic field interference on the three-dimensional effect before the printed matter enters the working area 5 is avoided. The frequency booster 17 is positioned on the booster 18, and the booster 18 can drive the frequency booster 17 to perform lifting movement, so as to adjust the height of the magnetic mold 16.
Specifically, the magnetic mold system further comprises a UVW platform 19, the lifter 18 is located on the UVW platform 19, and the UVW platform 19 can drive the lifter 18 to move back and forth, left and right, and up and down, so as to effectively adjust the magnetic mold 16 to a corresponding position.
The pre-curing system can be a UV light curing system, a thermal radiation curing system and a thermal conduction curing system, and the principle of the pre-curing system is that the ink is cured to a certain degree, so that the sizing is realized, the pre-curing degree is different from 1-100%, and the pre-curing degree of 35% is generally used according to the blending of the ink, the printing speed, the pattern fineness and the like. The UV light curing pre-curing system is preferably a relatively high-efficiency system, and the UV light curing pre-curing system is divided into halogen lamp UV light curing equipment and LED UV light curing equipment, and is preferably an LED UV light curing pre-curing system.
The LED UV photocuring pre-curing system has the advantages of high-frequency flash curing, high production efficiency, low curing temperature, little influence on thermal deformation of materials, low VOC (volatile organic compounds) emission and full three-dimensional effect.
Preferably, the pre-curing system comprises an LED UV curing lamp set, a first up-and-down adjusting guide rail, a first left-and-right adjusting guide rail and a first front-and-back adjusting guide rail, wherein the LED UV curing lamp set is arranged on the first up-and-down adjusting guide rail, and the number of the LED UV curing lamp set is preferably 2-8. The first up-down adjusting guide rail is arranged on the first left-right adjusting guide rail, and the first left-right adjusting guide rail is arranged on the first front-back adjusting guide rail. The pre-curing aims to ensure that the ink layer is pre-cured without being interfered by magnetic force when a printed matter printed with the magnetic ink achieves a magnetic effect through magnetic attraction and is away from a magnetic field, the dynamic light shadow of the magnetic effect does not change after the pre-curing, and the finished product effect can be achieved as long as the printed matter is finally fully cured.
Preferably, in order to save space, the second front-back adjusting guide rail of the vision alignment system and the first front-back adjusting guide rail of the pre-curing system can be the same, but mutual working is not influenced, and the three guide rails ensure that the positions of the LED UV curing lamp holders can be flexibly adjusted, so that effective pre-curing of a printing layout is realized. The LED UV light curing pre-curing system also comprises a power supply for driving the curing lamp, and the LED lamp piece is protected by air cooling or water cooling due to high energy of the curing lamp.
Specifically, the vision alignment system comprises a vision camera, a second upper and lower adjusting guide rail, a second left and right adjusting guide rail and a second front and rear adjusting guide rail, wherein the vision camera is installed on the second upper and lower adjusting guide rail, and the number of the vision cameras is 2-3. The second up-down adjusting guide rail is arranged on the second left-right adjusting guide rail, and the second left-right adjusting guide rail is arranged on the second front-back adjusting guide rail. The three guide rails ensure that the position of the visual camera is flexibly adjusted and the alignment is carried out, so that the offset position of a printed matter is effectively fed back, the magnetic mold system is instructed to track the position through comprehensive control calculation, and the accurate magnetic effect is realized.
Specifically, the left side of magnetic setting machine 1 is equipped with printing machine 20, collator 21, and the right side of printing machine 20 is connected with the left side of collator 21, and the right side of collator 21 is connected with entry 2, and collator 21 is arranged in carrying the paper pulling system of magnetic setting machine 1 after the printed matter in the printing machine 20 carries out the arrangement, and the export is connected with the full curing conveyer belt, and the other end of full curing conveyer belt is used for leading to full curing device to carry out full curing treatment with the printed matter. The finisher has the following functions: the material printed with magnetic ink, i.e. the printed matter, is corrected for some deviation and then enters the magnetic setting machine in the forward direction.
The part has the beneficial effects that: 1. the printing machine 20 is separated from the magnetic setting machine, so that the high-speed printing output function of the original high-speed printing machine of a user is exerted to the maximum extent; 2. completely realizing the shaping under the magnetic model; 3. can realize the multi-fixed magnetic group process.
Specifically, the collator includes the frame, is equipped with the running roller that a plurality of distributes along left right direction in the frame, and the rotation through the running roller drives the printed matter and moves from a left side to the right side, and both sides distribute around the frame and are equipped with a plurality of side and push away the position post, and the side pushes away the position post and pushes away the original presswork of being partial to just to make it can get into in the magnetic setting machine with the forward.
Specifically, the inside of magnetic setter 1 still is equipped with the comprehensive control system, and the comprehensive control system is used for controlling the system of whole device, specifically, the comprehensive control system includes integrated computer PLC, suction fan, signal lamp, and computer PLC is used for controlling the system of whole device, and the purpose of suction fan is induced drafted to the whole space of magnetic mould to guarantee that the printed matter post is hidden in the magnetic field space, the signal lamp is located the complete machine top, and the operator of being convenient for knows the machine running condition.
The invention also provides an application process of the single-sheet magnetic sizing device, which comprises the application of the single-sheet magnetic sizing device in any one technical scheme, and comprises the following steps:
s1, paper pulling: when the incoming paper sensing area 4 senses the printed matter, the left sucker 7 on the extension arm 6 pulls the printed matter in the incoming paper sensing area 4 into the working area 5;
s2, pulling and pushing the gauge: the pull-push gauge system pushes or pulls the gauge of the printed matter in the working area 5;
s3, visual alignment: the visual alignment system carries out visual detection on the printed matter in the working area 5 and transmits the calculated corresponding data to the magnetic mold system;
s4, interventional magnetic field: the magnetic die system magnetizes the magnetic ink printing patterns of the printed matter in the working area 5;
s5, precuring: the pre-curing system pre-cures the printed matter in the working area 5;
s6, discharge: the right suction cup 8 on the extension arm 6 pulls the printed product in the working area 5 away to the exit, while the left suction cup 7 on the extension arm 6 pulls the next printed product in the incoming paper sensing area 4 into the working area 5.
The steps in the practical application process are preferably as follows: 1. printing the magnetic ink on the printed matter in the printer 20; 2. finishing the printed matter in a finishing machine; 3. using a paper pulling system to pull the printed matter; 4. using a pull-push gauge system to perform gauge pushing and gauge pulling actions on the printed matter in the working area; 5. carrying out visual detection on the printed matter in the working area by using a visual alignment system; 6. the magnetic mold system magnetizes the printed matter in the working area; 7. pre-curing the printed matter in the working area by using a pre-curing system; 8. and discharging the printed matter to a full-curing device to achieve full-curing.
It should be noted that: the term "shape" or "shape" in the description of the apparatus of the present invention refers to the same principle explanation, and refers to the action of fixing the magnetic pigment alignment direction by the pre-curing device after the magnetic pigment alignment direction in the magnetic ink is changed by the magnetic field in the magnetic mold, so the "shape" refers to the fixed magnetic pigment alignment direction, and the "shape" refers to the fixed magnetic pigment spatial alignment modeling direction, both of which finally align and orient the magnetic pigment. Therefore, the magnetic setting machine of the present invention can set the magnetic ink printed pattern of the printed matter according to the same principle as the magnetic ink printed pattern of the printed matter, that is, it is within the scope of the present invention to set or set the magnetic ink printed pattern of the printed matter.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a sola magnetic setting equipment, includes magnetic setting machine (1), its characterized in that: the left side and the right side of the magnetic setting machine (1) are respectively provided with an inlet (2) and an outlet, a magnetic die system, a paper pulling system and a pre-curing system are sequentially arranged in the magnetic setting machine (1) from bottom to top, the paper pulling system is provided with a push-pull gauge system, and a vision alignment system is also arranged above the paper pulling system; draw the paper system including drawing paper device (3), draw the left and right sides of paper device (3) respectively with entry (2) the export is connected, the left side of the top surface of drawing paper device (3) is equipped with paper induction zone (4), the center of the top surface of drawing paper device (3) is equipped with workspace (5), the top of drawing paper device (3) is equipped with extension arm (6) that extend along left right direction, the downside at both ends is equipped with left sucking disc ware (7), right sucking disc ware (8) respectively about extension arm (6), extension arm (6) can be followed about, the upper and lower direction moves.
2. The single sheet magnetic sizing device as defined in claim 1 wherein: a paper feeding sensor is arranged on the left side of the paper pulling device (3); draw the top of paper device (3) to be equipped with portal frame (9) that extend along the fore-and-aft direction, both sides are equipped with first guide rail (10) that extend along the left right direction respectively around the top surface of drawing paper device (3), both sides are respectively with both sides around portal frame (9) first guide rail (10) carry out the sliding fit of left right direction, extension arm (6) install in the downside of portal frame (9), extension arm (6) can for portal frame (9) carry out the up-and-down motion.
3. The single sheet magnetic sizing device as defined in claim 2 wherein: the number of the extension arms (6) comprises two, and the two extension arms (6) are distributed along the front-back direction; the rear side of the top surface of the paper pulling device (3) is provided with a material pulling motor (11), and the material pulling motor (11) drives the portal frame (9) to move left and right through a material pulling belt (12).
4. A single sheet magnetic sizing device as claimed in any one of claims 1 to 3, wherein: push away and draw rule system and push away rule ware (13), violently draw and push away rule ware (14), right paper stop ware (15) including indulging to draw, indulge to draw and push away rule ware (13) and be located the left side of workspace (5), indulge to draw and push away rule ware (13) and be used for right presswork in workspace (5) carries out the push away rule or draw the rule action of left right direction, violently draw and push away rule ware (14) and be located the rear side of workspace (5), violently draw and push away rule ware (14) and be used for right presswork in workspace (5) carries out the push away rule or draw the rule action of front and back direction, right paper stop ware (15) are used for right presswork in workspace (5) carries out the stopping of right direction.
5. A single sheet magnetic sizing device as claimed in any one of claims 1 to 3, wherein: the magnetic mold system comprises a magnetic mold (16), a frequency booster (17) and a lifter (18), wherein the magnetic mold (16) is positioned on the frequency booster (17), and the frequency booster (17) can drive the magnetic mold (16) to perform regular lifting motion; the frequency booster (17) is positioned on the lifter (18), and the lifter (18) can drive the frequency booster (17) to move up and down.
6. The single sheet magnetic sizing device as defined in claim 5 wherein: the magnetic die system further comprises a UVW platform (19), the lifter (18) is located on the UVW platform (19), and the UVW platform (19) can drive the lifter (18) to move in the front-back direction, the left-right direction and the up-down direction.
7. The single sheet magnetic sizing device as defined in any one of claims 1 to 3 and 6 further comprising: the pre-curing system comprises an LED UV curing lamp set, a first up-and-down adjusting guide rail, a first left-and-right adjusting guide rail and a first front-and-back adjusting guide rail, wherein the LED UV curing lamp set is installed on the first up-and-down adjusting guide rail, the first up-and-down adjusting guide rail is installed on the first left-and-right adjusting guide rail, and the first left-and-right adjusting guide rail is installed on the first front-and-back adjusting guide rail.
8. The single sheet magnetic sizing device as defined in any one of claims 1 to 3 and 6 further comprising: the vision alignment system comprises a vision camera, a second up-down adjusting guide rail, a second left-right adjusting guide rail and a second front-back adjusting guide rail, wherein the vision camera is installed on the second up-down adjusting guide rail, the second up-down adjusting guide rail is installed on the second left-right adjusting guide rail, and the second left-right adjusting guide rail is installed on the second front-back adjusting guide rail.
9. The single sheet magnetic sizing device as defined in any one of claims 1 to 3 and 6 further comprising: the left side of magnetic setting machine (1) is equipped with printing machine (20), collator (21), the right side of printing machine (20) is connected with the left side of collator (21), the right side of collator (21) with entry (2) are connected, collator (21) are arranged in carrying the printed matter in printing machine (20) after arranging to carry in the system of drawing paper of magnetic setting machine (1), the export is connected with the full cure conveyer belt.
10. A process for applying a single sheet of magnetic sizing equipment, comprising the application of the single sheet of magnetic sizing equipment as claimed in any one of claims 1 to 9, wherein: the method comprises the following steps:
s1, paper pulling: when the incoming paper sensing area (4) senses the printed matter, a left sucker (7) on the extension arm (6) pulls the printed matter in the incoming paper sensing area (4) into the working area (5);
s2, pulling and pushing the gauge: the pull-push gauge system pushes or pulls the gauge of the printed matter in the working area (5);
s3, visual alignment: the visual alignment system carries out visual detection on the printed matter in the working area (5) and transmits the calculated corresponding data to the magnetic mold system;
s4, interventional magnetic field: the magnetic die system magnetizes the magnetic ink printing patterns of the printed matter in the working area (5);
s5, precuring: the pre-curing system is used for pre-curing the printed matter in the working area (5);
s6, discharge: the right sucker (8) on the extension arm (6) pulls the printed matter in the working area (5) away to the outlet, and the left sucker (7) on the extension arm (6) pulls the next printed matter in the paper sensing area (4) into the working area (5).
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| CN202110157659.8A CN113035497B (en) | 2021-02-05 | 2021-02-05 | Single-sheet magnetic setting equipment and application process thereof |
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| CN202110157659.8A CN113035497B (en) | 2021-02-05 | 2021-02-05 | Single-sheet magnetic setting equipment and application process thereof |
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| CN113035497B CN113035497B (en) | 2023-03-24 |
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| JPH09226096A (en) * | 1996-02-27 | 1997-09-02 | Mitsubishi Materials Corp | Printing device |
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| CN113035497B (en) | 2023-03-24 |
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