CN113029806B - Visual detection equipment for high-temperature performance of material with external magnetic field - Google Patents
Visual detection equipment for high-temperature performance of material with external magnetic field Download PDFInfo
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/18—Performing tests at high or low temperatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N2203/02—Details not specific for a particular testing method
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- G01N2203/0226—High temperature; Heating means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0617—Electrical or magnetic indicating, recording or sensing means
- G01N2203/0635—Electrical or magnetic indicating, recording or sensing means using magnetic properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0641—Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
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Abstract
Description
技术领域technical field
本发明涉及材料服役性能检测技术领域,特别涉及一种外加磁场的材料高温性能可视化检测设备。The invention relates to the technical field of material service performance detection, in particular to a visual detection device for material high temperature performance with an external magnetic field.
背景技术Background technique
材料电磁过程是新兴的前沿交叉学科和研究方向,对金属冶炼、非金属材料及新材料等制备具有重要意义。电磁场在冶金领域广泛存在,随着电磁冶金理论研究及基础研究工作的深入发展,电磁场在冶金领域的应用日益成熟,为冶炼新钢种和提高钢品质提供了重要途径。耐火材料对钢铁冶炼等热工设备的高效安全生产以及产品的质量起着至关重要的作用,是冶金、电力、石油化工和航空航天工业等高温工业生产中必不可少的基础材料,耐火材料的损毁对高温窑炉的安全高效运行和钢铁生产质量影响很大。钢铁冶炼过程中外加电磁场会影响钢液的运动状态及熔渣的性质,最终对钢铁性能及耐火材料渣蚀行为等产生影响,研究磁场环境下材料高温力学性能和抗侵蚀性能等具有重大意义。The electromagnetic process of materials is an emerging frontier interdisciplinary subject and research direction, which is of great significance to the preparation of metal smelting, non-metallic materials and new materials. Electromagnetic fields exist widely in the field of metallurgy. With the in-depth development of electromagnetic metallurgical theoretical research and basic research work, the application of electromagnetic fields in the field of metallurgy is becoming more and more mature, providing an important way for smelting new steel grades and improving steel quality. Refractory materials play a vital role in the efficient and safe production of thermal equipment such as iron and steel smelting and the quality of products. They are essential basic materials in high-temperature industrial production such as metallurgy, electric power, petrochemical and aerospace industries. The damage of the high temperature furnace has a great impact on the safe and efficient operation of the high temperature furnace and the quality of steel production. In the process of iron and steel smelting, the external electromagnetic field will affect the motion state of molten steel and the properties of slag, which will ultimately affect the properties of steel and the slag corrosion behavior of refractory materials.
现有的应变测量方法通常分为接触式应变测量方法和非接触式应变测量方法。接触式应变测量方法是根据测头的位移来表征材料的应变,一方面,其测量的范围有限,通常只能测量单点或者局部的应变;另一方面,接触式应变测量只能获取平均应变信息,无法准确表征非对称应变。相比于传统接触式应变测量技术,非接触式应变测量技术主要原理是基于数字图像相关技术,基于机器视觉原理实现变形测量,可以避免与试件接触,能对拉伸或压缩的全过程进行检测,且不会对测量试件产生任何影响,但是测试环境的气体受热密度变化对光折射率产生影响,从而影响了图像采集质量和计算精度。且目前尚无可有效实现1600℃环境下外加磁场环境下材料高温性能可视化检测手段。Existing strain measurement methods are generally divided into contact strain measurement methods and non-contact strain measurement methods. The contact strain measurement method is to characterize the strain of the material according to the displacement of the probe. On the one hand, the measurement range is limited, and usually only a single point or local strain can be measured; on the other hand, the contact strain measurement can only obtain the average strain information, cannot accurately characterize asymmetric strain. Compared with the traditional contact strain measurement technology, the main principle of the non-contact strain measurement technology is based on digital image correlation technology, and the deformation measurement is realized based on the principle of machine vision. It will not have any influence on the measurement specimen, but the change of the heat density of the gas in the test environment will affect the light refractive index, thus affecting the image acquisition quality and calculation accuracy. And at present, there is no effective means to realize the visual detection of high temperature performance of materials in an external magnetic field environment at 1600 °C.
发明内容SUMMARY OF THE INVENTION
本发明意在提供一种外加磁场的材料高温性能可视化检测设备,以解决现有技术中存在的不足,本发明要解决的技术问题通过以下技术方案来实现。The present invention is intended to provide a visual detection device for high temperature performance of materials with an external magnetic field to solve the deficiencies in the prior art. The technical problem to be solved by the present invention is achieved through the following technical solutions.
一种外加磁场的材料高温性能可视化检测设备,包括:A visual inspection equipment for high temperature properties of materials with an external magnetic field, including:
炉体单元,用于为被检测材料提供被检测的空间;所述炉体单元上设有可视窗口模块,所述可视窗口模块用于提供光学检测单元对被检测材料进行检测的窗口;The furnace body unit is used to provide a space to be tested for the tested material; the furnace body unit is provided with a visual window module, and the visual window module is used to provide a window for the optical detection unit to detect the tested material;
加热冷却单元,用于加热被检测材料和冷却炉体单元;所述加热冷却单元的冷却模块设置于炉体单元的外侧;a heating and cooling unit for heating the tested material and cooling the furnace body unit; the cooling module of the heating and cooling unit is arranged outside the furnace body unit;
供磁单元,用于为被检测材料提供磁场环境;The magnetic supply unit is used to provide a magnetic field environment for the tested material;
真空单元,用于为炉体单元的内部空间提供真空环境;The vacuum unit is used to provide a vacuum environment for the inner space of the furnace unit;
光学检测单元,用于实时检测被检测材料的变化;所述光学检测单元设置于炉体单元的外侧,并与可视窗口模块的高度相匹配。The optical detection unit is used for real-time detection of the change of the material to be detected; the optical detection unit is arranged outside the furnace body unit and matches the height of the visible window module.
优选的,所述炉体单元包括炉膛模块,所述炉膛模块包括炉壳、与炉壳内壁相贴合且内部中空的炉膛砖;所述炉壳和所述炉膛砖的上表面相对应位置处均开设有与加热冷却单元相配合的孔,所述炉壳和所述炉膛砖的侧面相对应位置处均开设有与真空单元相配合的孔。Preferably, the furnace body unit includes a furnace hearth module, and the furnace hearth module includes a furnace shell, a furnace hearth brick that is attached to the inner wall of the furnace shell and is hollow inside; Holes matched with the heating and cooling units are provided with holes matched with the heating and cooling units, and holes matched with the vacuum unit are provided at corresponding positions on the side surfaces of the furnace shell and the furnace brick.
优选的,所述炉壳上设有炉门模块,所述炉门模块包括与炉壳铰接的炉门、设于炉门内表面上的炉门耐热橡胶圈,所述炉门的非铰接一端设有炉门卡扣,炉门卡扣与门栓螺杆、门栓螺母相配合以将炉门压紧于炉壳上。Preferably, a furnace door module is provided on the furnace shell, and the furnace door module includes a furnace door hinged with the furnace shell and a furnace door heat-resistant rubber ring arranged on the inner surface of the furnace door. One end is provided with a furnace door buckle, and the furnace door buckle is matched with the door bolt screw and the door bolt nut to press the furnace door on the furnace shell.
优选的,所述炉门上设有可视窗口模块,所述可视窗口模块包括开设于炉门上的可视窗口、位于炉门外侧并覆盖可视窗口的石英玻璃、设于炉门与石英玻璃之间的耐热橡胶圈,所述石英玻璃和耐热橡胶圈通过法兰固定设于炉门外侧面上。Preferably, a visible window module is provided on the furnace door, and the visible window module includes a visible window opened on the furnace door, a quartz glass located outside the furnace door and covering the visible window, a visible window located on the furnace door and the visible window. A heat-resistant rubber ring between the quartz glass, the quartz glass and the heat-resistant rubber ring are fixed on the outer surface of the furnace door through a flange.
优选的,所述加热冷却单元包括加热测温模块,所述加热测温模块包括安装于炉膛模块内的加热元件、安装于炉膛模块内且外套刚玉质保护套的热电偶、与加热元件和热电偶连接的加热控制器,所述加热元件穿过炉壳和炉膛砖上表面的孔伸入到炉膛模块内部。Preferably, the heating and cooling unit includes a heating and temperature measuring module, and the heating and temperature measuring module includes a heating element installed in the furnace module, a thermocouple installed in the furnace module and covered with a corundum protective cover, and the heating element and the thermoelectric Coupled to the connected heating controller, the heating element protrudes into the furnace module through the holes in the furnace shell and the upper surface of the furnace brick.
优选的,所述冷却模块包括水泵、与水泵相连并螺旋安装于炉壳外围的冷却水管路。Preferably, the cooling module includes a water pump, a cooling water pipeline connected to the water pump and screwed on the periphery of the furnace shell.
优选的,所述供磁单元包括位于炉体单元外部的电源、与电源连接的线圈、位于炉膛模块内的试样台;所述炉膛砖内部设有置磁线圈空槽,所述线圈放置于所述置磁线圈空槽内,所述炉膛砖和所述炉壳的侧面均设有通线孔,所述线圈的两端穿过通线孔与所述电源相连接。Preferably, the magnetic supply unit includes a power supply located outside the furnace body unit, a coil connected to the power supply, and a sample stage located in the furnace module; the furnace brick is provided with an empty slot for the magnetic coil, and the coil is placed in the furnace block. In the empty slot of the magnetic coil, the furnace brick and the side surface of the furnace shell are provided with through-holes, and both ends of the coil are connected to the power source through the through-holes.
优选的,所述试样台为碳化硅陶瓷或氧化铝陶瓷或石墨质的方台,所述线圈为云母包纯镍芯制耐高温线圈,所述电源为直流电源或交流电源。Preferably, the sample stage is a silicon carbide ceramic or alumina ceramic or graphite square stage, the coil is a high temperature resistant coil made of mica-coated pure nickel core, and the power supply is a DC power supply or an AC power supply.
优选的,所述真空单元包括真空泵、连接真空泵和炉膛模块的抽气管、设于抽气管上的真空阀和压力表,所述抽气管与炉膛模块的内部空间相连通。Preferably, the vacuum unit includes a vacuum pump, a suction pipe connecting the vacuum pump and the furnace module, a vacuum valve and a pressure gauge arranged on the suction pipe, and the suction pipe communicates with the inner space of the furnace module.
优选的,所述光学检测单元包括固定支架、设于固定支架上的两个工业相机、设于固定支架上且位于两个工业相机之间的主动光源,所述工业相机的镜头上依次安装带通滤光镜片和中性灰度镜,所述两个工业相机之间相互垂直。Preferably, the optical detection unit includes a fixing bracket, two industrial cameras arranged on the fixing bracket, and an active light source arranged on the fixing bracket and located between the two industrial cameras, and the lenses of the industrial cameras are sequentially installed with belts The two industrial cameras are perpendicular to each other through filter lenses and neutral grayscale lenses.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明通过光学检测单元,采用主动光源成像技术,配合与主动光源中心波长相同的带通滤光镜片,可有效排除1600℃高温服役状态下热辐射对被检测试样表面图形标记图像信号采集衬度的影响。检测区域经过真空处理,并在镜头处加载低通光量的中性灰度镜加长曝光时间,通过物理手段将热流扰动实现平均化处理,有助于降低光路系统中空气密度变化引起的光的折射波动对图像信号采集的干扰。基于主动光源的单色光源照明和带通滤光镜成像技术,可实时直观地观测被检测材料高温服役过程中的变化状态。(1) The present invention adopts the active light source imaging technology through the optical detection unit, and cooperates with the band-pass filter lens with the same central wavelength as the active light source, which can effectively eliminate the thermal radiation under the high temperature service state of 1600 ° C on the surface pattern marking image of the tested sample. The effect of signal acquisition contrast. The detection area is vacuum treated, and a low-pass light neutral gray mirror is loaded at the lens to prolong the exposure time, and the heat flow disturbance is averaged through physical means, which helps to reduce the light refraction caused by the air density change in the optical path system. The disturbance of fluctuations in image signal acquisition. The monochromatic light source illumination and band-pass filter imaging technology based on the active light source can visually observe the changing state of the tested material during high-temperature service in real time.
(2)本发明通过设置真空单元,为试样提供一种真空环境,从而降低气体受热密度变化对光折射率所产生的影响,进而提高了图像采集质量和计算精度。(2) The present invention provides a vacuum environment for the sample by setting a vacuum unit, thereby reducing the influence of the heat density change of the gas on the optical refractive index, thereby improving the image acquisition quality and calculation accuracy.
(3)本发明通过设置供磁系统,可提供静态磁场和交变磁场,以便获取材料在不同磁场环境下服役过程中表面应变信息,从而获知材料高温电磁环境下的服役性能参数;供磁线圈内置与高温炉内,最大限度降低了电磁线圈的磁损,并可保证电磁线圈产生的磁场线均匀可控;电磁线圈采用云母包纯镍芯制耐高温线圈,可保障设备实现最高1600℃高温环境下较强电磁场稳定长期加载。(3) The present invention can provide a static magnetic field and an alternating magnetic field by setting a magnetic supply system, so as to obtain the surface strain information during the service process of the material in different magnetic field environments, so as to know the service performance parameters of the material in the high temperature electromagnetic environment; the magnetic supply coil The built-in and high-temperature furnace minimizes the magnetic loss of the electromagnetic coil, and can ensure that the magnetic field lines generated by the electromagnetic coil are uniform and controllable; the electromagnetic coil is made of mica-clad pure nickel core high-temperature coils, which can ensure that the equipment can achieve a high temperature of up to 1600 °C Stable and long-term loading in strong electromagnetic fields in the environment.
(4)本发明设备采用模块化构建,包括炉体单元、加热冷却单元、供磁单元、真空单元和光学检测单元共五个单元系统,耗材容易更换且更换成本低。包括光学检测单元在内的光路系统,其简单、成本低且易于维护、维修。(4) The equipment of the present invention adopts modular construction, including a furnace body unit, a heating and cooling unit, a magnetic supply unit, a vacuum unit and an optical detection unit, a total of five unit systems, and the consumables are easy to replace and the replacement cost is low. The optical path system including the optical detection unit is simple, low cost and easy to maintain and repair.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明中炉体单元的结构示意图;Fig. 2 is the structural representation of the furnace body unit in the present invention;
图3为本发明中炉壳的结构示意图;Fig. 3 is the structural representation of the furnace shell in the present invention;
图4为本发明中炉膛砖的结构示意图;Fig. 4 is the structural representation of hearth brick in the present invention;
图5为本发明中炉膛模块的剖视结构示意图;Fig. 5 is the sectional structure schematic diagram of the furnace module in the present invention;
图6为本发明中炉门模块的结构示意图;6 is a schematic structural diagram of a furnace door module in the present invention;
图7为本发明中可视窗口模块的爆炸示意图;Fig. 7 is the exploded schematic diagram of the visible window module in the present invention;
图8为本发明中可视窗口模块的剖视结构示意图;Fig. 8 is the sectional structure schematic diagram of the visible window module in the present invention;
图9为本发明中加热冷却单元的结构示意图;FIG. 9 is a schematic structural diagram of a heating and cooling unit in the present invention;
图10为本发明中加热测温模块的结构示意图;10 is a schematic structural diagram of a heating temperature measurement module in the present invention;
图11为本发明中冷却模块的结构示意图;11 is a schematic structural diagram of a cooling module in the present invention;
图12为本发明中加热冷却单元的安装示意图;Fig. 12 is the installation schematic diagram of the heating and cooling unit in the present invention;
图13为本发明中供磁单元的结构示意图;13 is a schematic structural diagram of a magnetic supply unit in the present invention;
图14为本发明中供磁单元的安装示意图;Fig. 14 is the installation schematic diagram of the magnetic supply unit in the present invention;
图15为本发明中供磁单元的剖面结构示意图;15 is a schematic cross-sectional structure diagram of a magnetic supply unit in the present invention;
图16为本发明中真空单元的结构示意图;Fig. 16 is the structural schematic diagram of the vacuum unit in the present invention;
图17为本发明中光学检测单元的结构示意图;17 is a schematic structural diagram of an optical detection unit in the present invention;
图18为本发明中光学检测单元的安装示意图;18 is a schematic diagram of the installation of the optical detection unit in the present invention;
附图中的附图标记依次为:100、炉体单元;110、炉膛模块,111、炉壳,112、炉膛砖,113、置磁线圈空槽;120、炉门模块,121、炉门,122、炉门耐热橡胶圈,123、活页,124、炉门卡扣,125、门栓螺杆,126、门栓螺母;130、可视窗口模块,131、可视窗口,132、石英玻璃,133、耐热橡胶圈,134、法兰;200、加热冷却单元;210、加热测温模块,211、加热元件,212、热电偶,213、加热控制器;220、冷却模块,221、水泵,222、冷却水管路,223、冷却水进水口,224、冷却水出水口;300、供磁单元;301、线圈,302、通线孔,303、电源,304、试样台,305、试样;400、真空单元;401、真空泵,402、抽气管,403、真空阀,404、压力表;500、光学检测单元;501、工业相机,502、主动光源,503、带通滤光镜片,504、中性灰度镜,505、固定支架。The reference signs in the drawings are: 100, furnace body unit; 110, furnace module, 111, furnace shell, 112, furnace brick, 113, empty slot for magnetic coil; 120, furnace door module, 121, furnace door, 122, heat-resistant rubber ring for furnace door, 123, loose-leaf, 124, door buckle, 125, door bolt screw, 126, door bolt nut; 130, visual window module, 131, visual window, 132, quartz glass, 133, heat-resistant rubber ring, 134, flange; 200, heating and cooling unit; 210, heating temperature measurement module, 211, heating element, 212, thermocouple, 213, heating controller; 220, cooling module, 221, water pump, 222, cooling water pipeline, 223, cooling water inlet, 224, cooling water outlet; 300, magnetic supply unit; 301, coil, 302, wire hole, 303, power supply, 304, sample stage, 305, sample ;400, vacuum unit; 401, vacuum pump, 402, exhaust pipe, 403, vacuum valve, 404, pressure gauge; 500, optical detection unit; 501, industrial camera, 502, active light source, 503, bandpass filter lens, 504 , Neutral grayscale mirror, 505, fixed bracket.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
实施例1:Example 1:
参照图1至图18所示,一种外加磁场的材料高温性能可视化检测设备,其改进之处在于,包括:Referring to FIGS. 1 to 18, a visual inspection device for high temperature performance of materials with an external magnetic field is improved, including:
炉体单元100,用于为被检测材料提供被检测的空间;所述炉体单元100上设有可视窗口模块130,所述可视窗口模块130用于提供光学检测单元500对被检测材料进行检测的窗口;The
加热冷却单元200,用于加热被检测材料和冷却炉体单元100;所述加热冷却单元200的冷却模块220设置于炉体单元100的外侧;The heating and
供磁单元300,用于为被检测材料提供磁场环境;The
真空单元400,用于为炉体单元100的内部空间提供真空环境;The
光学检测单元500,用于实时检测被检测材料的变化;所述光学检测单元500设置于炉体单元100的外侧,并与可视窗口模块130的高度相匹配。The
本实施例中:所述炉体单元100为本发明的设备主体,用于提供对被检测材料进行检测的实验空间;所述加热冷却单元200用于对被检测材料的试样305进行加热以及冷却炉体单元100;所述供磁单元300用于为被检测材料的试样305提供磁场环境;所述真空单元400用于为被检测材料的试样305提供真空环境;所述光学检测单元500用于实时检测被检测材料的试样305的变化。In this embodiment, the
本实施例的检测设备,为非接触式应变检测装置,从而克服现有技术中接触式应变检测/测量装置的局限。本实施例通过设置真空单元400,为试样305提供一种真空环境,从而降低气体受热密度变化对光折射率所产生的影响,进而提高了图像采集质量和计算精度。本实施例通过设置供磁系统300,可以获取材料高温电磁环境下的服役性能参数。The detection device of this embodiment is a non-contact strain detection device, thereby overcoming the limitation of the contact type strain detection/measurement device in the prior art. In this embodiment, the
进一步的,参照图16所示,所述真空单元400包括真空泵401、连接真空泵401和炉膛模块110的抽气管402、设于抽气管402上的真空阀403和压力表404,所述抽气管402与炉膛模块110的内部空间相连通。Further, as shown in FIG. 16 , the
本实施例中:所述真空单元400用于为炉膛模块110提供真空环境,所述真空泵401用于为真空单元400提供动力,所述真空阀403为控制真空单元400的开关,所述压力表404用于观察炉膛模块110内的气压大小。In this embodiment, the
实施例2:Example 2:
在实施例1的基础上,参照图2至图5所示,所述炉体单元100包括炉膛模块110,所述炉膛模块110包括炉壳111、与炉壳111内壁相贴合且内部中空的炉膛砖112;所述炉壳111和所述炉膛砖112的上表面相对应位置处均开设有与加热冷却单元200相配合的孔,所述炉壳111和所述炉膛砖112的侧面相对应位置处均开设有与真空单元400相配合的孔。On the basis of Embodiment 1, as shown in FIGS. 2 to 5 , the
进一步的,所述炉壳111为钢制方形外壳。Further, the
进一步的,所述炉膛砖112为刚玉质耐火材料制成,内部为中空方形空间。Further, the
本实施例中:所述炉膛模块110及炉壳111用于为整个检测设备的部件提供支撑作用,所述炉膛砖112用于保护炉壳111。In this embodiment, the
进一步的,参照图6所示,所述炉壳111上设有炉门模块120,所述炉门模块120包括与炉壳111铰接的炉门121、设于炉门121内表面上的炉门耐热橡胶圈122,所述炉门121的非铰接一端设有炉门卡扣124,炉门卡扣124与门栓螺杆125、门栓螺母126相配合以将炉门121压紧于炉壳111上。Further, as shown in FIG. 6 , the
进一步的,所述炉门121为钢制方形门。Further, the
进一步的,所述炉门121的一端通过活页123与炉壳111铰接,另一端焊接有炉门卡扣124,炉门121可以绕活页123开启和关闭。Further, one end of the
进一步的,所述活页123为钢制活页,一端连接炉壳111,另一端连接炉门121。Further, the
进一步的,所述炉门卡扣124为钢制半圆环形,一端焊接在炉门121上;所述门栓螺杆125为钢制螺杆,一端连接在炉壳111上,另一端与门栓螺母126配合;所述门栓螺母126为钢制螺母。Further, the
本实施例中:所述炉门模块120及炉门121用于取放被检测材料的试样305,所述炉门耐热橡胶圈122用于密封炉门121,所述活页123用于炉门121的开启和关闭,所述炉门卡扣124、门栓螺杆125和门栓螺母126相互配合,用以将炉门121压紧于炉壳111上。In this embodiment, the
进一步的,参照图7、8所示,所述炉门121上设有可视窗口模块130,所述可视窗口模块130包括开设于炉门121上的可视窗口131、位于炉门121外侧并覆盖可视窗口131的石英玻璃132、设于炉门121与石英玻璃132之间的耐热橡胶圈133,所述石英玻璃132和耐热橡胶圈133通过法兰134固定设于炉门121外侧面上。Further, as shown in FIGS. 7 and 8 , the
进一步的,所述可视窗口131为矩形通孔,开设于炉门121的中心。Further, the
进一步的,所述石英玻璃132为一块略大于可视窗口131的石英质矩形玻璃。Further, the
进一步的,所述法兰134为钢制矩形,中心为方形通孔,周边上设有螺纹孔,通过螺栓固定于炉门121上并将石英玻璃132和耐热橡胶圈133固设于炉门121上。Further, the
本实施例中,所述可视窗口模块130、可视窗口131和石英玻璃132用于提供光学检测单元500对被检测材料的试样305进行检测的窗口,所述石英玻璃132用于阻挡炉膛模块110内的部分热辐射,所述耐热橡胶圈133用于密封可视窗口131,所述法兰134用于将石英玻璃132和耐热橡胶圈133固定于炉门121上。In this embodiment, the
实施例3:Example 3:
在实施例2的基础上,参照图9、10、12所示,所述加热冷却单元200包括加热测温模块210,所述加热测温模块210包括安装于炉膛模块110内的加热元件211、安装于炉膛模块110内且外套刚玉质保护套的热电偶212、与加热元件211和热电偶212连接的加热控制器213,所述加热元件211穿过炉壳111和炉膛砖112上表面的孔伸入到炉膛模块110内部。On the basis of Embodiment 2, as shown in FIGS. 9 , 10 and 12 , the heating and
进一步的,所述加热元件211为硅钼棒或硅钼带或钨棒或钨丝,所述加热元件211的上端与加热控制器相连。Further, the
本实施例中:所述加热元件211用于提高热能,加热被检测材料的试样305;所述热电偶212用于测量炉膛模块110内的温度;所述加热控制器213用于控制加热元件211的加热效率,并根据热电偶212的测量信号调整加热元件211的加热效率,从而调整炉膛模块110内的加热温度,进而调整被检测材料的试样305的被加热温度。In this embodiment: the
进一步的,参照图9、11、12所示,所述冷却模块220包括水泵221、与水泵221相连并螺旋安装于炉壳111外围的冷却水管路222。Further, as shown in FIGS. 9 , 11 and 12 , the
进一步的,所述冷却水管路222为螺旋形钢制圆管,螺旋缠绕焊接于炉壳111的外侧面上。Further, the cooling
进一步的,所述冷却水管路222的一端为冷却水进水口223,另一端为冷却水出水口224;所述冷却水进水口223与冷却水源相连,冷却水出水口224与水泵221的进水端相连。Further, one end of the cooling
本实施例中:所述冷却模块220用于冷却炉膛模块110的炉壳111,所述水泵221用于为冷却模块220提供动力,所述冷却水管路222用于为冷却水提供流动通路。In this embodiment, the
实施例4:Example 4:
在实施例2或3的基础上,参照图13、14、15所示,所述供磁单元300包括位于炉体单元100外部的电源303、与电源303连接的线圈301、位于炉膛模块110内的试样台304;所述炉膛砖112内部设有置磁线圈空槽113,所述线圈301放置于所述置磁线圈空槽113内,所述炉膛砖112和所述炉壳111的侧面均设有通线孔302,所述线圈301的两端穿过通线孔302与所述电源303相连接。On the basis of Embodiment 2 or 3, as shown in FIGS. 13 , 14 and 15 , the
进一步的,所述试样台304为碳化硅陶瓷或氧化铝陶瓷或石墨质的方台,所述试样台304的高度不低于可视窗口模块130的可视窗口131下边;更进一步的,所述试样台304略高于可视窗口131的下边。Further, the sample table 304 is a silicon carbide ceramic or alumina ceramic or graphite square table, and the height of the sample table 304 is not lower than the lower side of the
进一步的,所述置磁线圈空槽113数量为二,并分别位于所述试样台304的上方和下方。Further, the number of the magnetic coil
进一步的,所述线圈301为云母包纯镍芯制耐高温线圈,线圈301绕制成多匝螺旋状,所述线圈301以相同方向绕制,并同轴心放置于所述置磁线圈空槽113内。Further, the
进一步的,所述电源303为直流电源或交流电源,所述电源303正负极与置磁线圈空槽113内所放置的线圈301相连接,为所述线圈301供电,使线圈在所述炉膛模块110中部产生一定强度和方向的感应磁场。Further, the
本实施例中:所述供磁单元300用于为被检测材料的试样305提供一定强度的电磁场,所述试样台304用于放置被检测材料的试样305,电源303可提供静态磁场和交变磁场,以便获取试样305在不同磁场环境下服役过程中表面应变信息,从而获知试样305高温电磁环境下的服役性能参数。In this embodiment, the
实施例5:Example 5:
在实施例1-4任一的基础上,参照图17、18所示,所述光学检测单元500包括固定支架505、设于固定支架505上的两个工业相机501、设于固定支架505上且位于两个工业相机501之间的主动光源502,所述工业相机501的镜头上依次安装带通滤光镜片503和中性灰度镜504,所述两个工业相机501之间相互垂直。On the basis of any one of Embodiments 1-4, referring to FIGS. 17 and 18 , the
进一步的,所述主动光源502发射的光线为波长350~450nm的可见光。Further, the light emitted by the active
进一步的,所述带通滤光镜片503的光波截止范围为10~30nm,中心波长与主动光源502所发射光线的波长相同。Further, the cut-off range of the light wave of the band-
进一步的,所述中性灰度镜504的通光量为0.2~10%。Further, the light transmission amount of the
进一步的,所述固定支架505为三角支架,放置于可视窗口131的正前方。Further, the fixing
进一步的,所述固定支架505的高度不低于可视窗口模块130的可视窗口131下边;更进一步的,所述固定支架505略高于可视窗口131的下边。Further, the height of the fixing
本实施例中:所述光学检测单元500用于实时检测被检测材料的试样306的变化,所述工业相机501用于为试样306拍照,所述主动光源502用于为试样306的拍照提供光源,所述固定支架505用于固定工业相机501和主动光源502。In this embodiment, the
应该指出,上述详细说明都是示例性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语均具有与本申请所属技术领域的普通技术人员的通常理解所相同的含义。It should be noted that the above detailed description is exemplary and intended to provide further explanation for the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请所述的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式。此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments described in accordance with the present application. As used herein, the singular forms are also intended to include the plural forms unless the context clearly dictates otherwise. In addition, it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的术语在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that the terms so used are interchangeable under appropriate circumstances so that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.
此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。Furthermore, the terms "comprising" and "having", and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units expressly listed, but may include steps or units not expressly listed or for such process, method, product or Other steps or units inherent to the device.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位,如旋转90度或处于其他方位,并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be oriented in other ways, such as rotated 90 degrees or at other orientations, and the spatially relative descriptions used herein interpreted accordingly.
在上面详细的说明中,参考了附图,附图形成本文的一部分。在附图中,类似的符号典型地确定类似的部件,除非上下文以其他方式指明。在详细的说明书、附图及权利要求书中所描述的图示说明的实施方案不意味是限制性的。在不脱离本文所呈现的主题的精神或范围下,其他实施方案可以被使用,并且可以作其他改变。In the above detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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