CN113028058B - Additive manufacturing gas protection sealing device and sealing method - Google Patents
Additive manufacturing gas protection sealing device and sealing method Download PDFInfo
- Publication number
- CN113028058B CN113028058B CN202110228086.3A CN202110228086A CN113028058B CN 113028058 B CN113028058 B CN 113028058B CN 202110228086 A CN202110228086 A CN 202110228086A CN 113028058 B CN113028058 B CN 113028058B
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- 238000007789 sealing Methods 0.000 title claims abstract description 224
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000654 additive Substances 0.000 title claims abstract description 14
- 230000000996 additive effect Effects 0.000 title claims abstract description 14
- 238000003466 welding Methods 0.000 claims description 25
- 238000012545 processing Methods 0.000 claims description 16
- 238000004372 laser cladding Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 12
- 239000000084 colloidal system Substances 0.000 claims description 11
- 239000012945 sealing adhesive Substances 0.000 claims description 6
- 230000007613 environmental effect Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 239000012207 thread-locking agent Substances 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 241001232346 Gymnosperma glutinosum Species 0.000 claims 1
- 239000007789 gas Substances 0.000 description 25
- 239000011261 inert gas Substances 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 3
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Specific Sealing Or Ventilating Devices For Doors And Windows (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a gas protection sealing device for additive manufacturing and a sealing method, which comprises a sealing cover, a rack and the like, wherein the head end of a workbench is fixedly connected with a primary sealing fixed plate, the outer side of the primary sealing fixed plate is provided with a conical sealing thread rubber head for a screw rod to axially pass through, the primary sealing fixed plate is connected with a primary sealing movable plate through a buffer part with a limiting function, the screw rod sequentially penetrates through the workbench, the primary sealing fixed plate, the conical sealing thread rubber head and the primary sealing movable plate and then is rotationally connected to a support at the tail end of the rack, and when the buffer part with the limiting function is compressed, the conical sealing thread rubber head is extruded into a conical hole to seal the screw rod.
Description
Technical Field
The invention relates to the technical field of sealing of transmission devices, in particular to a gas protection sealing device and a sealing method for additive manufacturing.
Background
In practical production or scientific experiments, when active metals are additively manufactured or welded, reliable sealing operations are required for the parts of the additively manufactured or welded parts and surrounding spaces thereof to protect the parts by using inert gas atmosphere. Conventionally, for automatic continuous operation machine tools, an integral sealing mode is generally adopted, namely, a transmission system and a processing system of the machine tools are integrally sealed, but the sealing mode is large in gas filling amount each time, and the requirement amount of metal plates is large when the machine tools are manufactured, particularly when the original machine tools which do not need gas atmosphere to participate in processing are modified into the machine tools which do not need gas atmosphere to participate in processing, the original metal plates are basically removed or sealing cabins are formed at the periphery of the metal plates by the existing solution, so that the cost is not facilitated, the migration of the machine tools is not facilitated, and great waste is caused. Under the condition that complex parts or complex cavities need to be alternately processed by 'material adding-welding', 'material adding-subtracting', man-machine and the like, the existing equipment needs to be clamped and repositioned again, so that the processing precision is affected, and the continuity of automation and intellectualization is not provided, so that the parts cannot realize automatic production and intelligent production, the processing capacity and the processing efficiency are extremely limited, and the modern production standard cannot be met. The invention provides a sealing device and a sealing method thereof, wherein the sealing device can realize gas protection by an uninterrupted transmission system in additive manufacturing, and can locally seal a processing unit and a transmission unit, so that a machine tool has active metal processing capability, the continuity of transmission mechanisms inside and outside the sealing device is not broken, secondary clamping and repositioning of a processed workpiece are avoided, and the processing mode and the working procedure can be arbitrarily switched in the whole workpiece processing process, thereby realizing digital, automatic and even intelligent manufacturing.
Disclosure of Invention
The invention aims to provide a gas protection sealing device and a sealing method for additive manufacturing, which are used for solving the problems in the background technology.
The gas protection sealing device for additive manufacturing comprises a sealing cover, a rack, a sealing door, a workbench, a primary sealing fixed plate, a primary sealing movable plate and a conical sealing thread rubber head, wherein the rack is arranged at the upper end of a substrate, and two sliding rails are respectively arranged at the upper end of the rack in parallel;
the automatic sealing device is characterized in that a first-stage sealing fixed plate is fixedly connected to the head end of the workbench, a conical sealing thread rubber head for a screw rod to axially pass through is arranged on the outer side of the first-stage sealing fixed plate, a first sealing rubber strip is arranged on the outer side of the first-stage sealing movable plate, the workbench, the first-stage sealing fixed plate and the first-stage sealing movable plate are all provided with first sliding grooves matched with sliding rails, the workbench, the first-stage sealing fixed plate and the first-stage sealing movable plate are all connected to the sliding rails in a sliding manner through the first sliding grooves, a motor is arranged at one end of the rack, the rotation of the motor is controlled by an external numerical control system, the screw rod is connected to a rotating shaft of the motor, the screw rod sequentially penetrates through the workbench, the first-stage sealing fixed plate, the conical sealing thread rubber head and a support at the tail end of the rack, the work is connected to the screw rod in a sliding manner through ball screw nuts, and the through holes for the first-stage sealing movable plate to pass through the screw rod are conical holes, and when the buffer part with the limiting function is compressed, the conical sealing thread rubber head is extruded into the screw rod sealing holes;
the utility model provides a sealing device for a sliding rail type laser welding machine, including rack, sealed cover, sealing cover, first-stage sealed fixed plate, buffer part, first-stage sealed movable plate, sealing cover and workstation, the rack upper end be provided with the portable laser cladding head or portable welding tongs by outside numerical control system control, rack one end be provided with the sealed cover, the opening side sliding connection of sealed cover has sealed door, sealed cover on be provided with air inlet and gas outlet, first-stage sealed fixed plate outside lower extreme be provided with sealed colloid, when the buffer part that has limit function is compressed, when first-stage sealed movable plate extrudees on sealed door promptly, sealed colloid receives the extrusion and will be located the clearance shutoff between first-stage sealed movable plate and the workstation between two slide rails.
A method of additive manufacturing gas-shielded sealing comprising the steps of:
step one: moving the workbench to a position fitter operation origin;
step two: accurately mounting a blank or a tool waiting for material addition or welding on a workbench and ensuring that the blank or the tool does not interfere with a sealing cover, a movable laser cladding head or a movable welding tongs in the moving process;
step three: moving the workbench to a position sealing preparation point to prepare for sealing the sealing door;
step four: closing a sealing door, moving a workbench to a sealing original point after the sealing door is closed, contacting and extruding a first sealing adhesive tape on a primary sealing movable plate with the sealing door, extruding a conical sealing thread adhesive head into a conical hole, radially sealing a screw rod, and enabling a gas system to work through a gas inlet and a gas outlet to realize the construction of the environmental atmosphere in a cabin;
step five: the movable laser cladding head or the movable welding tongs start to process blanks needing material addition or welding according to an edited program;
step six: after the movable laser cladding head or the movable welding tongs finish machining the blank, opening a gas system to start pressure relief, wherein the environmental atmosphere in the reduction cabin is the same as the external environment;
step seven: moving the workbench to a sealing preparation point to separate the primary sealing movable plate from the sealing door, so as to prepare for opening the sealing door;
step eight: after the sealing door is opened, the workbench is moved to a bench worker operation origin;
step nine: carrying out bench work operation on the machined surface of the machined blank;
step ten: repeating the work of the third to seventh steps after the bench work operation is finished, if the bench work operation is performed after the material addition or welding is finished, repeating the eighth to ninth steps, and if the bench work operation is not required to be continued, directly performing the eleventh step after the eighth step;
step eleven: after all the working procedures are completed, the workbench is moved to the bench worker operation origin to take out and unload the parts, and other parts are waited to be installed for processing.
The invention has the beneficial effects that:
1. the invention can save production time, improve processing efficiency, and simultaneously, as the processed parts do not need to be disassembled, the processed parts are more accurate, repeated positioning errors can be avoided to a certain extent, and errors possibly existing in additive processing are compensated.
2. The invention can make the material adding process or the welding process and the bench work process which need the gas environment alternately operate without clamping again.
3. The invention can lead the production of special parts to achieve the aim of concentrated working procedures, improve the intelligent degree, more accord with the modern processing standard and meet the requirement of realizing mass production of special process parts.
4. Because the invention only seals part of the rack, the usage amount of inert gas is effectively reduced, and the cost is saved.
5. Compared with the traditional machine tool reconstruction mode, the machine tool with the structure is not only cost-saving and resource-saving, but also the machine tool after reconstruction is more convenient to migrate.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is an enlarged schematic view of a portion of fig. 1 at a.
Fig. 3 is a top view of the present invention.
Fig. 4 is a cross-sectional view at D-D in fig. 3.
Fig. 5 is an enlarged partial schematic view at B in fig. 4.
Fig. 6 is a schematic perspective view of the table slidingly coupled to the rail.
Fig. 7 is a schematic perspective view of the primary seal stationary plate, primary seal movable plate and working table slidingly connected to the slide rail.
Fig. 8 is a partially enlarged schematic view at C in fig. 7.
Fig. 9 is a schematic diagram of a primary seal fixed plate, a primary seal movable plate, a conical seal screw thread rubber head and a buffer part with a limiting function in a split structure.
FIG. 10 is a schematic view of the connection of the directional inner guide rod, primary seal pretension spring and annular pressure plate.
FIG. 11 is a schematic view of the structure of the connection of the workbench, the primary sealing fixed plate, the primary sealing movable plate, the buffer part and the sealing colloid.
Fig. 12 is a cross-sectional view at E-E in fig. 11.
Fig. 13 is a partially enlarged schematic view of fig. 12 at D.
Fig. 14 is a schematic view of the area distribution of the origin of the fitter's operation, the origin of the seal, and the point of the seal preparation.
Detailed Description
Referring to fig. 1 to 14, an additive manufacturing gas protection sealing device comprises a sealing cover 1, a rack 2, a sealing door 3, a workbench 4, a primary sealing fixed plate 5, a primary sealing movable plate 6 and a conical sealing thread rubber head 7, wherein the rack 2 is arranged at the upper end of a base plate 9, and two sliding rails 20 are respectively arranged at the upper end of the rack 2 in parallel;
the workbench 4 is fixedly connected with a primary sealing fixed plate 5 at the head end, a conical sealing thread rubber head 7 for a screw rod 12 to axially pass through is arranged on the outer side of the primary sealing fixed plate 5, a primary sealing movable plate 6 is connected to the primary sealing fixed plate 5 through a buffer part 8 with a limiting function, a first sealing adhesive tape 60 is arranged on the outer side of the primary sealing movable plate 6, a first sliding groove 21 matched with a sliding rail 20 is arranged on each of the workbench 4, the primary sealing fixed plate 5 and the primary sealing movable plate 6, the workbench 4, the primary sealing fixed plate 5 and the primary sealing movable plate 6 are all connected to the sliding rail 20 in a sliding manner through the first sliding groove 21, a motor 11 is arranged at one end of the workbench 2, the rotation of the motor 11 is controlled by an external numerical control system, the screw rod 12 is connected to the rotating shaft of the motor 11, the screw rod 12 sequentially penetrates through the workbench 4, the primary sealing fixed plate 5, the conical sealing thread rubber head 7 and the primary sealing movable plate 6 and then is rotationally connected to a support 22 at the tail end of the workbench 2, the workbench 4 is connected to the screw rod 12 through the ball screw rod 12 in a sliding manner, and the screw rod 12 is pressed into a conical sealing thread rubber head 12 through a conical sealing hole 61 when the screw rod 12 passes through the screw rod 12 and is pressed into a conical sealing thread hole 61;
the utility model provides a portable laser cladding head or portable soldering pliers 100 by outside numerical control system control are provided with to rack 2 upper end, rack 2 one end be provided with sealed cowling 1, sealed cowling 1's opening side sliding connection has sealing door 3, sealed cowling 1 on be provided with air inlet and gas outlet, one-level seal fixed plate 5 outside lower extreme be provided with seal colloid 50, when buffer unit 8 that has limit function is compressed, when one-level seal movable plate 6 extrudees on sealing door 3 promptly, seal colloid 50 receives the extrusion and will be located the clearance shutoff between one-level seal movable plate 6 and the workstation 4 between two slide rails 20.
Still further, the buffer component 8 with limiting function comprises four directional inner guide rods 80 and four primary sealing pre-tightening springs 81, the four corners of the outer side of the primary sealing fixed plate 5 are respectively provided with a cavity for accommodating the primary sealing pre-tightening springs 81 and the directional inner guide rods 80, the sides, close to the primary sealing fixed plate 5, of the four directional inner guide rods 80 are respectively provided with an annular pressing plate 82, the other ends of the directional inner guide rods 80 are respectively fixedly connected to the primary sealing movable plate 6, the primary sealing pre-tightening springs 81 are arranged in the cavity between the primary sealing fixed plate 5 and the annular pressing plates 82, the two ends of the inner side of the primary sealing movable plate 6 are respectively provided with a sliding block 62 arranged along the axial direction of the screw rod 12, the two ends of the primary sealing fixed plate 5 are respectively provided with a second sliding groove matched with the sliding blocks 62, and the sliding blocks 62 are in the second sliding grooves in a sliding mode, and the tail ends of the sliding blocks 62 are respectively provided with limiting protrusions.
Furthermore, the cross petal structure of the conical tip side of the conical sealing thread rubber head 7 is radially distributed, and when the conical sealing thread rubber head 7 is extruded into the conical hole 61, the sealing performance of the screw rod 12 can be further improved.
Furthermore, the lower end of the primary sealing fixed plate 5 is connected with the workbench 4 through an L-shaped connecting plate 51 with reinforcing ribs.
Furthermore, the edge of the contour of the primary sealing moving plate 6 is provided with a secondary sealing fixed groove 63, and the first sealing rubber strip 60 is embedded in the secondary sealing fixed groove 63.
Furthermore, two U-shaped plates 10 with second sealing rubber strips embedded inside are oppositely arranged on two sides of the opening direction of the sealing cover 1 along the gravity direction, and the sealing door 3 is in sliding connection between the two U-shaped plates 10 with the sealing rubber strips embedded inside.
Furthermore, the worktable 4 between the two U-shaped boards 10 is provided with a plugging slot 40, the plugging slot 40 is internally provided with a second sealing software, and the sealing door 3 can slide down along the U-shaped boards 10 to the interior of the plugging slot 40 to be in contact with the sealing software.
Furthermore, a rack 30 is disposed on the outer side of the sealing door 3, a stepper motor 31 is disposed on the base plate 9 through a stepper motor support 32, a gear 33 meshed with the rack 30 is disposed at the working end of the stepper motor 31, and the gear 33 drives the sealing door 3 to slide up and down in the U-shaped plate 10.
Furthermore, the sealing cover plate colloid 34 is disposed at the upper end of the sealing door 3, and when the bottom end of the sealing door 3 is inserted into the insertion slot 40, the sealing cover plate colloid 34 can be covered on the upper end of the sealing cover 1, so as to further improve the tightness between the upper end of the sealing door 3 and the sealing cover 1.
A method of additive manufacturing gas-shielded sealing comprising the steps of:
step one: moving the workbench 4 to a position fitter operation origin a; the bench worker operation origin a can be coincident with the part installation origin, and the bench worker operation origin a can be a section or a point; see fig. 14;
step two: accurately mounting a blank or a tool waiting for material addition or welding on a workbench 4 and ensuring that the blank or the tool does not interfere with a sealing cover 1, a movable laser cladding head or a movable welding tongs 100 in the moving process;
step three: moving the workbench 4 to a position sealing preparation point c to prepare for sealing of the sealing door 3; the sealing preparation point c can be one interval or one point; see fig. 14;
step four: closing the sealing door 3, after the sealing door 3 is closed, moving the workbench 4 to a sealing origin b, contacting and extruding a first sealing adhesive tape 60 on the primary sealing movable plate 6 with the sealing door 3, extruding a conical sealing thread adhesive head 7 into a conical hole 61, radially sealing a screw rod 12, and starting to work through an air inlet and an air outlet to realize the construction of the environmental atmosphere in the cabin by a gas system, wherein the gas system can be an external gas system, and aims to exhaust the air in the sealing cover 1 and inject inert gas;
step five: the movable laser cladding head or the movable welding tongs 100 starts to process the blank to be added or welded according to the edited program;
step six: after the movable laser cladding head or the movable welding tongs 100 finish machining the blank, opening a gas system to start pressure relief, wherein the environmental atmosphere in the reduction cabin is the same as the outside;
step seven: the workbench 4 is moved to a sealing preparation point c, so that the primary sealing movable plate 6 is separated from the sealing door 3, and preparation is made for opening the sealing door 3;
step eight: after the sealing door 3 is opened, the workbench 4 is moved to the bench worker operation origin a;
step nine: carrying out bench work operation on the machined surface of the machined blank;
step ten: repeating the work of the third to seventh steps after the bench work operation is finished, if the bench work operation is performed after the material addition or welding is finished, repeating the eighth to ninth steps, and if the bench work operation is not required to be continued, directly performing the eleventh step after the eighth step;
step eleven: after all the working procedures are completed, the workbench 4 is moved to the bench worker operation origin a to take out and unload the parts, and other parts are waited to be installed for processing.
The working principle of the invention is as follows:
after the workbench 4 moves to the position bench worker operation origin a, a blank or a tool waiting for material adding or welding is accurately installed on the workbench 4, the workbench 4 moves to a position sealing preparation point c, a stepping motor 31 is controlled to rotate, the stepping motor 31 drives a rack 30 to move, the sealing door 3 moves downwards, the bottom end of the sealing door 3 is inserted into an inserting groove 40, the workbench 4 moves to a sealing origin b after the sealing door 3 is closed, a first sealing adhesive tape 60 on a primary sealing movable plate 6 is in contact with the sealing door 3 for extrusion, a conical sealing thread adhesive head 7 is extruded into a conical hole 61 for radial sealing of a screw rod 12, a gas system starts to work through an air inlet and an air outlet to realize cabin environment atmosphere building, the gas system can be an external gas system, the aim is to discharge air in the sealing cover 1, the inert gas is injected, the inert gas is filled into the sealing cover 1 by the gas system in the prior art, after the inert gas is filled, the movable laser cladding head or the movable welding tongs 100 begin to process blanks needing material addition or welding according to an edited program, after the blanks are processed, the gas system is opened to start pressure relief, the environment atmosphere in the reduction cabin is the same as the outside, the air pressure in the sealed sealing cover 1 is larger than or equal to the outside pressure, the purpose of filling is to only discharge the air in the sealing cover 1 into the inert gas, the workbench 4 is moved to a sealing preparation point c, the primary sealing movable plate 6 is separated from the sealing door 3, preparation is made for opening the sealing door 3, and after the sealing door 3 is opened, the workbench 4 is moved to the position a for carrying out the tongs operation or part unloading.
Claims (1)
1. A method for producing a gas-shielded seal by additive manufacturing, which is characterized in that: the gas protection sealing device for additive manufacturing is realized and comprises a sealing cover (1), a bench (2), a sealing door (3), a workbench (4), a primary sealing fixed plate (5), a primary sealing movable plate (6) and a conical sealing thread rubber head (7), wherein the bench (2) is arranged at the upper end of a base plate (9), and two sliding rails (20) are respectively arranged at the upper end of the bench (2) in parallel;
the workbench (4) the first end fixedly connected with one-level seal fixed plate (5), one-level seal fixed plate (5) the outside be provided with and supply screw (12) axial to pass toper seal thread gum head (7), one-level seal fixed plate (5) be connected with one-level seal movable plate (6) through buffer unit (8) that have limit function, one-level seal movable plate (6) the outside be provided with first joint strip (60), workbench (4), one-level seal fixed plate (5) and one-level seal movable plate (6) all be provided with slide rail (20) assorted first spout (21), workbench (4), one-level seal fixed plate (5) and one-level seal movable plate (6) all through first spout (21) sliding connection on slide rail (20), rack (2) one end be provided with motor (11), the rotation of motor (11) is controlled by outside numerical control system, the axis of rotation of motor (11) on be connected with screw (12), workbench (12) in proper order, run through fixed plate (4), screw (7) and screw (22) are connected on one-level seal movable plate (6) screw (22) end seal movable plate (6) and screw seal support (2), the workbench (4) is connected to the screw (12) in a sliding way through a ball screw nut, a through hole of the primary sealing movable plate (6) for the screw (12) to pass through is a conical hole (61), and when the buffer component (8) with the limiting function is compressed, the conical sealing thread rubber head (7) is extruded into the conical hole (61) to seal the screw (12);
the upper end of the rack (2) is provided with a movable laser cladding head or a movable welding tongs (100) controlled by an external numerical control system, one end of the rack (2) is provided with a sealing cover (1), an opening side of the sealing cover (1) is slidingly connected with a sealing door (3), the sealing cover (1) is provided with an air inlet and an air outlet, the lower end of the outer side of the primary sealing fixed plate (5) is provided with a sealing colloid (50), and when a buffer part (8) with a limiting function is compressed, the sealing colloid (50) is extruded to seal a gap between a primary sealing movable plate (6) positioned between two sliding rails (20) and a workbench (4);
the buffer component (8) with the limiting function comprises four directional inner guide rods (80) and four primary sealing pre-tightening springs (81), wherein the four corners of the outer side of the primary sealing fixed plate (5) are respectively provided with a cavity for accommodating the primary sealing pre-tightening springs (81) and the directional inner guide rods (80), the sides, close to the primary sealing fixed plate (5), of the four directional inner guide rods (80) are respectively provided with an annular pressing plate (82), the other ends of the directional inner guide rods (80) are respectively fixedly connected to the primary sealing movable plate (6), the primary sealing pre-tightening springs (81) are arranged in the cavity between the primary sealing fixed plate (5) and the annular pressing plates (82), the two ends of the inner side of the primary sealing fixed plate (6) are respectively provided with a sliding block (62) arranged along the axial direction of the screw rod (12), the two ends of the primary sealing fixed plate (5) are respectively provided with a second sliding groove matched with the sliding block (62), and the sliding blocks (62) are in sliding connection with the second sliding grooves, and the tail ends of the sliding blocks (62) are respectively provided with limiting protrusions;
the conical tip side of the conical sealing thread rubber head (7) is of a radial cross petal structure;
the edge of the outline of the primary sealing movable plate (6) is provided with a secondary sealing fixed groove (63), and the first sealing adhesive tape (60) is embedded in the secondary sealing fixed groove (63);
the lower end of the primary sealing fixed plate (5) is connected with the workbench (4) through an L-shaped connecting plate (51) with reinforcing ribs;
two U-shaped plates (10) with second sealing rubber strips embedded inside are oppositely arranged on two sides of the opening direction of the sealing cover (1) along the gravity direction, and the sealing door (3) is connected between the two U-shaped plates (10) with the sealing rubber strips embedded inside in a sliding manner;
a plugging groove (40) is arranged on the workbench (4) between the two U-shaped plates (10), second sealing software is arranged inside the plugging groove (40), and the sealing door (3) can slide downwards along the U-shaped plates (10) to the inside of the plugging groove (40) to be in contact with the sealing software
The outside of the sealing door (3) is provided with a rack (30), a stepping motor (31) is arranged on the base plate (9) through a stepping motor support (32), the working end of the stepping motor (31) is provided with a gear (33) meshed with the rack (30), and the gear (33) drives the sealing door (3) to slide up and down in the U-shaped plate (10);
the upper end of the sealing door (3) is provided with a sealing cover plate colloid (34), and when the bottom end of the sealing door (3) is spliced to the splicing groove (40), the sealing cover plate colloid (34) can be covered at the upper end of the sealing cover (1);
the additive manufacturing gas protection sealing method comprises the following steps:
step one: moving the workbench (4) to a position bench worker operation origin a;
step two: accurately mounting a blank or a tool waiting for material addition or welding on a workbench (4) and ensuring that the blank or the tool does not interfere with a sealing cover 1, a movable laser cladding head or a movable welding clamp (100) in the moving process;
step three: moving the workbench (4) to a position sealing preparation point c to prepare for sealing of the sealing door 3;
step four: closing the sealing door (3), moving the workbench (4) to a sealing origin b after the sealing door (3) is closed, enabling a first sealing adhesive tape (60) on the primary sealing movable plate (6) to contact and extrude the sealing door (3), extruding a conical sealing thread adhesive head (7) into a conical hole (61), radially sealing the screw rod (12), and enabling a gas system to work through a gas inlet and a gas outlet to realize construction of an indoor environment atmosphere;
step five: the movable laser cladding head or the movable welding tongs (100) starts to process blanks needing material addition or welding according to an editing program;
step six: after the movable laser cladding head or the movable welding tongs (100) finish machining the blank, opening a gas system to start pressure relief, wherein the environmental atmosphere in the reduction cabin is the same as the outside;
step seven: moving the workbench (4) to a sealing preparation point c, separating the primary sealing movable plate (6) from the sealing door (3), and preparing for opening the sealing door (3);
step eight: after the sealing door (3) is opened, the workbench (4) is moved to a bench worker operation origin a;
step nine: carrying out bench work operation on the machined surface of the machined blank;
step ten: repeating the work of the third step to the seventh step after the bench work operation is finished, repeating the eighth step to the ninth step if the bench work operation is performed after the material addition or the welding is finished, and directly performing the eleventh step after the eighth step if the bench work operation is not required to be continued;
step eleven: after all the working procedures are completed, the workbench (4) is moved to the bench worker operation origin a to take out and unload the parts, and other parts are waited to be installed for processing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110228086.3A CN113028058B (en) | 2021-03-02 | 2021-03-02 | Additive manufacturing gas protection sealing device and sealing method |
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