CN113023307A - Hydraulic equipment with adjustable position and working method thereof - Google Patents
Hydraulic equipment with adjustable position and working method thereof Download PDFInfo
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Abstract
The invention discloses position-adjustable hydraulic equipment, which comprises a control console, a first supporting seat and a second supporting seat, wherein the control console is fixedly connected to one side of the first supporting seat, the second supporting seat is fixedly arranged at the front end of the first supporting seat, the upper end of the first supporting seat is connected with a first lifting column and a second lifting column in a sliding manner, the first lifting column is positioned at one side of the second lifting column, the upper ends of the first lifting column and the second lifting column are both fixedly connected with a connecting seat, the upper end of the connecting seat is fixedly provided with a first hydraulic outer column and a second hydraulic outer column, and the second hydraulic outer column is positioned at one side of the first hydraulic outer column; the invention also discloses a working method of the hydraulic equipment with the adjustable position; the invention can solve the problems that the hydraulic equipment in the prior scheme can not automatically adjust the position of an article to be processed when working and the accuracy of position adjustment is poor.
Description
Technical Field
The invention relates to the technical field of hydraulic processing, in particular to a position-adjustable hydraulic device and a working method thereof.
Background
A complete hydraulic system consists of five parts, namely a power element, an execution element, a control element, an auxiliary element and hydraulic oil. The hydraulic equipment is the combination of all parts. The hydraulic equipment has large transmission force, is easy to transmit and configure, and is widely applied in industrial and civil industries. The hydraulic actuator cylinder and the hydraulic motor of the hydraulic system are used for converting pressure energy of liquid into mechanical energy to obtain required linear reciprocating motion or rotary motion. The elements can be modified freely according to the designed action to achieve the work to be completed.
The existing hydraulic equipment has the defects that: the problem that the position of an article to be processed cannot be automatically adjusted when the hydraulic equipment works and the problem that the accuracy of position adjustment is poor.
Disclosure of Invention
The invention aims to provide a hydraulic device with an adjustable position and a working method thereof, and solves the technical problems that:
how to solve the problem that the position of treating the processing article can not carry out autonomic regulation during hydraulic equipment during operation among the current scheme to and the not good problem of accuracy of position control.
The purpose of the invention can be realized by the following technical scheme:
a hydraulic device with an adjustable position comprises a control console, a first supporting seat and a second supporting seat, wherein the control console is fixedly connected to one side of the first supporting seat, the second supporting seat is fixedly installed at the front end of the first supporting seat, the upper end of the first supporting seat is slidably connected with a first lifting column and a second lifting column, the first lifting column is located on one side of the second lifting column, connecting seats are fixedly connected to the upper ends of the first lifting column and the second lifting column respectively, a first hydraulic outer column and a second hydraulic outer column are fixedly installed at the upper end of the connecting seats, the second hydraulic outer column is located on one side of the first hydraulic outer column, a hydraulic main column is slidably connected to the lower end of the connecting seats, the upper end of the hydraulic main column penetrates through the connecting seats to the inside of the first hydraulic outer column, an extrusion upper seat is fixedly installed at the lower end of the hydraulic main column, a connecting base is fixedly connected to the position in the middle of the upper end of the first supporting seat, the surface of connecting the base rotates and is connected with the transmission band, the position that the upper end of second supporting seat is close to one side is provided with the motor, the position fixed mounting that the upper end of second supporting seat is close to the centre has a plurality of support column.
As a further improvement of the invention: the position that the internal surface of transmission band is close to the place ahead is connected with first rotary column, the position that the internal surface of transmission band is close to the rear is connected with the second rotary column, the end all rotates with a plurality of support column to be connected about first rotary column, and the rear end of first support seat is provided with a plurality of and supports the sublist, and the both ends and the sublist rotation of a plurality of support of second rotary column are connected, the last surface mosaic of transmission band has a plurality of location area, the upper end of connecting the base is close to middle position and is provided with spout and extrusion seat down, extrusion seat down and spout sliding connection, the shape of extrusion seat down is the same with the shape in location area, be provided with the dashpot between the lower extreme of connecting the base and the first support seat, the lower extreme of transmission band runs through in the dashpot, the last surface mosaic of extrusion seat has gravity sensor.
As a further improvement of the invention: one end of the first rotating column is connected with the motor, an oil pump and a hydraulic motor are arranged inside the console, the output end of the oil pump is connected with the input end of the hydraulic motor, and the output end of the hydraulic motor is connected with the input end of the hydraulic main column.
As a further improvement of the invention: the hydraulic equipment comprises a data acquisition module, a data processing module, a data analysis module, a regulation and control module and a display module, wherein the data acquisition module acquires article information on a positioning belt and working information for extruding a lower seat, the article information comprises article type data, article quality data and article superposition data, the working information comprises movement superposition data and movement coordinate data, and the article information and the working information are sent to the data processing module together;
the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and sends the article type processing data, the article quality processing data, the article superposition processing data, the mobile superposition processing data and the mobile coordinate processing data to the data analysis module;
the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, the adjusting coefficient is sent to the regulation and control module, and the regulation and control module regulates the position of the placed object according to the received adjusting coefficient;
the display module is used for displaying the hydraulic processing condition of the article.
As a further improvement of the invention: the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and the specific steps comprise:
s51: receiving the article information and the working information, and acquiring article type data, article quality data and article superposition data in the article information;
s52: setting different article types to correspond to different article preset values, matching the article types in the article type data with all the article types to obtain corresponding article preset values, and marking the article preset values as WLi, wherein i is 1,2.. n; combining the marked object preset values with the corresponding object types to obtain object type processing data;
s53: marking the item quality in the item quality data as WZi, i ═ 1,2.. n; carrying out normalization processing on the marked article quality and obtaining value to obtain article quality processing data; marking the overlay area in the overlay data as WDMi, i-1, 2.. n; carrying out normalization processing on the marked object stacking area and obtaining value to obtain object stacking processing data; wherein the stacking area is represented as the area of overlap between the article and the positioning belt;
s54: acquiring mobile superposition data and mobile coordinate data in the working information, and marking a mobile superposition area in the mobile superposition data as YDMi, wherein i is 1,2.. n; carrying out normalization processing on the marked shifting and overlapping area and obtaining shifting and overlapping processing data through value taking; wherein the shifting and stacking area is represented as the area of overlap between the article and the lower extrusion seat;
s55: establishing a coordinate system by taking the center of the sliding groove as an origin and a preset distance, and marking the static coordinate of the extrusion lower seat in the moving coordinate data as YZi, wherein i is 1,2.. n; and carrying out normalization processing on the marked static coordinates and obtaining values to obtain moving coordinate processing data.
As a further improvement of the invention: the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, and the specific steps comprise:
s61: acquiring an object type preset value WLi, an object quality WZi, an object folding area WDMi, a moving folding area YDMi and a static coordinate YZi;
s62: calculating and obtaining the deviation value of the article by using a formula:
wherein Q ispyThe deviation value is expressed as the deviation value of the article, a1 and a2 are expressed as preset different proportionality coefficients, alpha is expressed as a preset deviation correction factor, and WZi0 is expressed as a preset standard load;
s63: and calculating to obtain an adjusting coefficient by using a formula:
wherein Q istxExpressed as adjustment coefficients, b1 and b2 are expressed as preset different scaling coefficients, μ is expressed as a preset adjustment correction factor, and YDMi0 is expressed as a preset standard shift overlap area.
As a further improvement of the invention: the regulation and control module regulates the position of the placed object according to the received regulation coefficient, and the specific steps comprise:
s71: receiving an adjusting coefficient and matching the adjusting coefficient with a preset standard adjusting range, if the adjusting coefficient is smaller than the minimum value of the standard adjusting range, judging that the article is in a left side offset state and needs to be adjusted, generating a first adjusting signal, and controlling the extrusion lower seat to move rightwards in the sliding groove according to the first adjusting signal;
s72: if the adjusting coefficient is not smaller than the minimum value of the standard adjusting range and not larger than the maximum value of the standard adjusting range, judging that the position of the article is normal and does not need to be adjusted and generating a second adjusting signal;
s73: if the adjusting coefficient is larger than the maximum value of the standard adjusting range, the article is judged to be in a right offset state and needs to be adjusted, a third adjusting signal is generated, and the extrusion lower seat is controlled to move leftwards in the sliding groove according to the third adjusting signal.
A working method of hydraulic equipment with adjustable position comprises the following specific steps:
the method comprises the following steps: placing a plurality of articles on a positioning belt, starting a motor to drive a first rotary column to rotate, driving a conveying belt to rotate through the rotation of the first rotary column, rotating the articles on the positioning belt to the position below an extrusion upper seat, and stopping the motor;
step two: collecting article information on a positioning belt and working information of an extrusion lower seat, wherein the article information comprises article type data, article quality data and article superposition data, the working information comprises mobile superposition data and mobile coordinate data, and the article information and the working information are sent to a data processing module together;
step three: the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and sends the article type processing data, the article quality processing data, the article superposition processing data, the mobile superposition processing data and the mobile coordinate processing data to the data analysis module;
step four: the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, the adjusting coefficient is sent to the regulation and control module, and the regulation and control module regulates the position of the placed object according to the received adjusting coefficient;
if the adjusting coefficient is smaller than the minimum value of the standard adjusting range, judging that the article is in a left side offset state and needs to be adjusted, generating a first adjusting signal, and controlling the extrusion lower seat to move rightwards in the sliding groove according to the first adjusting signal until the moved adjusting coefficient belongs to the standard adjusting range;
if the adjusting coefficient is larger than the maximum value of the standard adjusting range, judging that the article is in a right offset state and needs to be adjusted, generating a third adjusting signal, and controlling the extrusion lower seat to move leftwards in the sliding groove according to the third adjusting signal until the moved adjusting coefficient belongs to the standard adjusting range;
step five: the first lifting column and the second lifting column are controlled to move downwards through the control console, the hydraulic main column is controlled to move downwards, the hydraulic main column moves downwards to drive the extrusion upper seat to move downwards and extrude articles on the positioning belt, the first lifting column, the second lifting column and the hydraulic main column are controlled to move upwards after extrusion forming, the motor is started again and drives the first rotating column to rotate until the next article moves to the position below the extrusion upper seat through the transmission belt, and the steps are repeated.
The beneficial effects brought by various aspects disclosed by the invention are as follows:
the hydraulic main column, the extrusion upper seat, the transmission belt, the positioning belt and the connection base are matched with the extrusion lower seat, so that the defect that the position of an article to be processed cannot be automatically adjusted when hydraulic equipment works in the existing scheme can be overcome, the arranged connection base plays a role in supporting the article to be processed, the arranged extrusion lower seat is used for adjusting the position of the article to be processed on the positioning belt, and the purposes of moving the position and adjusting the position of the article to be processed can be achieved through the matched use of the transmission belt, the positioning belt and the extrusion lower seat, so that the working efficiency of the hydraulic equipment can be improved;
through the matched use of the data acquisition module, the data processing module, the data analysis module, the regulation and control module and the display module, the purposes of automatically regulating the position of an article to be processed and improving the accuracy of position regulation can be realized;
the method comprises the steps that a data acquisition module is used for acquiring article information on a positioning belt and working information of an extrusion lower seat, wherein the article information comprises article type data, article quality data and article superposition data, the working information comprises movement superposition data and movement coordinate data, and the article information and the working information are sent to a data processing module together; by collecting the article information on the positioning belt and the working information of the lower extrusion seat, effective data support can be provided for adjusting the position of the article, so that the adjustment accuracy is improved;
receiving and processing the article information and the work information by using a data processing module to obtain article type processing data, article quality processing data, article superposition processing data, movement superposition processing data and movement coordinate processing data, and sending the article type processing data, the article quality processing data, the movement superposition processing data and the movement coordinate processing data to a data analysis module; the efficiency of data calculation is improved by processing each data;
the data analysis module is used for receiving the data sent by the data processing module and carrying out calculation and analysis to obtain an adjusting coefficient, the adjusting coefficient is sent to the regulation and control module, and the regulation and control module is used for regulating the position of the placed object according to the received adjusting coefficient; the data are analyzed and calculated to establish the relation among the data, so that the accuracy of the data is improved, and the position of the article can be effectively adjusted.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a perspective view of a hydraulic apparatus of the present invention.
FIG. 2 is a connection diagram of the connection base and the lower pressing base according to the present invention.
Fig. 3 is a block diagram illustrating the operation of an adjustable position hydraulic apparatus according to the present invention.
In the figure: 1. a console; 2. a first support base; 3. a second support seat; 4. a connecting seat; 5. a first hydraulic outer column; 6. a second hydraulic outer column; 7. a first lifting column; 8. a second lifting column; 9. a hydraulic main column; 10. extruding the upper seat; 11. a support pillar; 12. a first rotating column; 13. a conveyor belt; 14. a positioning belt; 15. an electric motor; 16. connecting a base; 17. the lower seat is pressed.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
As shown in fig. 1-3, a position-adjustable hydraulic device includes a console 1, a first supporting seat 2 and a second supporting seat 3, the console 1 is fixedly connected to one side of the first supporting seat 2, the second supporting seat 3 is fixedly installed at the front end of the first supporting seat 2, the upper end of the first supporting seat 2 is slidably connected with a first lifting column 7 and a second lifting column 8, the first lifting column 7 is located at one side of the second lifting column 8, the upper ends of the first lifting column 7 and the second lifting column 8 are both fixedly connected with a connecting seat 4, the upper end of the connecting seat 4 is fixedly installed with a first hydraulic outer column 5 and a second hydraulic outer column 6, the second hydraulic outer column 6 is located at one side of the first hydraulic outer column 5, the lower end of the connecting seat 4 is slidably connected with a hydraulic main column 9, the upper end of the hydraulic main column 9 penetrates from the connecting seat 4 to the inside of the first hydraulic outer column 5, the lower extreme fixed mounting of hydraulic pressure principal post 9 has extrusion seat of honour 10, the upper end of first supporting seat 2 is close to middle position fixedly connected with and connects base 16, the surface of connecting base 16 rotates and is connected with transmission band 13, the position that the upper end of second supporting seat 3 is close to one side is provided with motor 15, the upper end of second supporting seat 3 is close to middle position fixed mounting and has a plurality of support column 11.
A first rotary column 12 is connected to the inner surface of the conveying belt 13 close to the front, a second rotary column is connected to the inner surface of the conveying belt 13 close to the rear, the left end and the right end of the first rotary column 12 are rotationally connected with a plurality of support columns 11, a plurality of support auxiliary columns are arranged at the rear end of the first support seat 2, the two ends of the second rotary column are rotationally connected with a plurality of support auxiliary columns, a plurality of positioning belts 14 are embedded on the upper surface of the transmission belt 13, a sliding groove and an extrusion lower seat 17 are arranged at the upper end of the connecting base 16 close to the middle, the lower extrusion seat 17 is connected with the sliding groove in a sliding way, the shape of the lower extrusion seat 17 is the same as that of the positioning belt 14, be provided with the dashpot between the lower extreme of connecting base 16 and first support seat 2, the lower extreme of transmission band 13 runs through in the dashpot, the upper surface of extrusion seat 17 is inlayed and is had gravity sensor down.
One end of the first rotating column 12 is connected with a motor 15, an oil pump and a hydraulic motor are arranged inside the console 1, the output end of the oil pump is connected with the input end of the hydraulic motor, and the output end of the hydraulic motor is connected with the input end of the hydraulic main column 9.
The hydraulic equipment comprises a data acquisition module, a data processing module, a data analysis module, a regulation and control module and a display module, wherein the data acquisition module acquires article information on a positioning belt 14 and working information for extruding a lower seat 17, the article information comprises article type data, article quality data and article superposition data, the working information comprises movement superposition data and movement coordinate data, and the article information and the working information are sent to the data processing module together;
the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and sends the article type processing data, the article quality processing data, the article superposition processing data, the mobile superposition processing data and the mobile coordinate processing data to the data analysis module; the method comprises the following specific steps:
receiving the article information and the working information, and acquiring article type data, article quality data and article superposition data in the article information;
setting different article types to correspond to different article preset values, matching the article types in the article type data with all the article types to obtain corresponding article preset values, and marking the article preset values as WLi, wherein i is 1,2.. n; combining the marked object preset values with the corresponding object types to obtain object type processing data;
marking the item quality in the item quality data as WZi, i ═ 1,2.. n; carrying out normalization processing on the marked article quality and obtaining value to obtain article quality processing data; marking the overlay area in the overlay data as WDMi, i-1, 2.. n; carrying out normalization processing on the marked object stacking area and obtaining value to obtain object stacking processing data; wherein the area of the stack is represented as the area of overlap between the article and the positioning belt 14;
acquiring mobile superposition data and mobile coordinate data in the working information, and marking a mobile superposition area in the mobile superposition data as YDMi, wherein i is 1,2.. n; carrying out normalization processing on the marked shifting and overlapping area and obtaining shifting and overlapping processing data through value taking; wherein the transfer area is represented as the area of overlap between the article and the extruded lower seat 17;
establishing a coordinate system by taking the center of the sliding groove as an origin and a preset distance, and marking the stationary coordinate of the lower extrusion seat 17 in the moving coordinate data as YZi, wherein i is 1,2.. n; carrying out normalization processing on the marked static coordinate and obtaining a moving coordinate processing data by value;
the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, and the specific steps comprise:
acquiring an object type preset value WLi, an object quality WZi, an object folding area WDMi, a moving folding area YDMi and a static coordinate YZi;
calculating and obtaining the deviation value of the article by using a formula:
wherein Q ispyThe deviation value is expressed as the deviation value of the article, a1 and a2 are expressed as preset different proportionality coefficients, alpha is expressed as a preset deviation correction factor, and WZi0 is expressed as a preset standard load;
and calculating to obtain an adjusting coefficient by using a formula:
wherein Q istxExpressed as an adjustment coefficient, b1 and b2 are expressed as preset different proportionality coefficients, mu is expressed as a preset adjustment correction factor, and YDMi0 is expressed as a preset standard shifting and stacking area;
sending the adjusting coefficient to a regulating module, and regulating the position of the placed object by the regulating module according to the received adjusting coefficient; the method comprises the following specific steps:
receiving the adjustment coefficient and matching the adjustment coefficient with a preset standard adjustment range, if the adjustment coefficient is smaller than the minimum value of the standard adjustment range, judging that the article is in a left side offset state and needs to be adjusted, generating a first adjustment signal, and controlling the extrusion lower seat 17 to move rightwards in the sliding groove according to the first adjustment signal;
if the adjusting coefficient is not smaller than the minimum value of the standard adjusting range and not larger than the maximum value of the standard adjusting range, judging that the position of the article is normal and does not need to be adjusted and generating a second adjusting signal;
if the adjusting coefficient is larger than the maximum value of the standard adjusting range, the article is judged to be in a right offset state and needs to be adjusted, a third adjusting signal is generated, and the extrusion lower seat 17 is controlled to move leftwards in the sliding groove according to the third adjusting signal;
the display module is used for displaying the hydraulic processing condition of the article.
Example two
A working method of hydraulic equipment with adjustable position comprises the following specific steps:
the method comprises the following steps: placing a plurality of articles on a positioning belt 14, starting a motor 15 to drive a first rotary column 12 to rotate, driving a conveying belt 13 to rotate through the rotation of the first rotary column 12, rotating the articles on the positioning belt 14 to the position below an extrusion upper seat 10, and stopping the operation of the motor 15;
step two: collecting article information on the positioning belt 14 and working information of the extrusion lower seat 17, wherein the article information comprises article type data, article quality data and article superposition data, the working information comprises mobile superposition data and mobile coordinate data, and the article information and the working information are sent to the data processing module together;
step three: the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and sends the article type processing data, the article quality processing data, the article superposition processing data, the mobile superposition processing data and the mobile coordinate processing data to the data analysis module;
step four: the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, the adjusting coefficient is sent to the regulation and control module, and the regulation and control module regulates the position of the placed object according to the received adjusting coefficient;
if the adjusting coefficient is smaller than the minimum value of the standard adjusting range, the article is judged to be in a left side offset state and needs to be adjusted, a first adjusting signal is generated, the extrusion lower seat 17 is controlled to move rightwards in the sliding groove according to the first adjusting signal until the moved adjusting coefficient belongs to the standard adjusting range;
if the adjusting coefficient is larger than the maximum value of the standard adjusting range, judging that the article is in a right offset state and needs to be adjusted, generating a third adjusting signal, and controlling the extrusion lower seat 17 to move leftwards in the sliding groove according to the third adjusting signal until the moved adjusting coefficient belongs to the standard adjusting range; wherein, the surface of the lower extrusion seat 17 is embedded with an infrared receiver, the inner surface of the chute is provided with an infrared emitter, and the left and right movement of the lower extrusion seat 17 is realized based on an infrared remote control technology;
step five: the control console 1 is used for controlling the first lifting column 7 and the second lifting column 8 to move downwards, controlling the hydraulic main column 9 to move downwards, driving the extrusion upper seat 10 to move downwards and extrude articles on the positioning belt 14, controlling the first lifting column 7, the second lifting column 8 and the hydraulic main column 9 to move upwards after extrusion forming, starting the motor 15 again and driving the first rotary column 12 to rotate until the next article moves to the position below the extrusion upper seat 10 through the transmission belt 13, and repeating the steps.
The working principle of the invention is as follows: in the embodiment of the invention, through the matched use of the hydraulic main column 9, the extrusion upper seat 10, the transmission belt 13, the positioning belt 14 and the connection base 16 and the extrusion lower seat 17, the defect that the position of an article to be processed cannot be automatically adjusted when hydraulic equipment works in the existing scheme can be overcome, the connection base 16 plays a role in supporting the article to be processed, the extrusion lower seat 17 is used for adjusting the position of the article to be processed on the positioning belt 14, and through the matched use of the transmission belt 13, the positioning belt 14 and the extrusion lower seat 17, the purposes of performing position movement and position adjustment on the article to be processed can be achieved, so that the working efficiency of the hydraulic equipment can be improved;
through the matched use of the data acquisition module, the data processing module, the data analysis module, the regulation and control module and the display module, the purposes of automatically regulating the position of an article to be processed and improving the accuracy of position regulation can be realized;
the method comprises the steps that a data acquisition module is used for acquiring article information on a positioning belt 14 and working information of an extrusion lower seat 17, wherein the article information comprises article type data, article quality data and article superposition data, the working information comprises movement superposition data and movement coordinate data, and the article information and the working information are sent to a data processing module together; by collecting the article information on the positioning belt 14 and the working information of the lower extrusion seat 17, effective data support can be provided for adjusting the position of the article, so that the accuracy of adjustment is improved;
receiving and processing the article information and the work information by using a data processing module to obtain article type processing data, article quality processing data, article superposition processing data, movement superposition processing data and movement coordinate processing data, and sending the article type processing data, the article quality processing data, the movement superposition processing data and the movement coordinate processing data to a data analysis module; the efficiency of data calculation is improved by processing each data;
the data analysis module is used for receiving the data sent by the data processing module and carrying out calculation analysis, and a formula is used
Calculating and obtaining an offset value of the article; using formulas
Calculating to obtain an adjusting coefficient, sending the adjusting coefficient to a regulating module, and regulating the position of the placed object by using the regulating module according to the received adjusting coefficient; the data are analyzed and calculated to establish the relation among the data, so that the accuracy of the data is improved, and the position of the article can be effectively adjusted.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The position-adjustable hydraulic equipment is characterized by comprising a control console (1), a first supporting seat (2) and a second supporting seat (3), wherein the control console (1) is fixedly connected to one side of the first supporting seat (2), the second supporting seat (3) is fixedly arranged at the front end of the first supporting seat (2), the upper end of the first supporting seat (2) is slidably connected with a first lifting column (7) and a second lifting column (8), the first lifting column (7) is positioned at one side of the second lifting column (8), the upper ends of the first lifting column (7) and the second lifting column (8) are fixedly connected with a connecting seat (4), the upper end of the connecting seat (4) is fixedly provided with a first hydraulic outer column (5) and a second hydraulic outer column (6), the second hydraulic outer column (6) is positioned at one side of the first hydraulic outer column (5), the lower extreme sliding connection of connecting seat (4) has hydraulic pressure principal post (9), the upper end of hydraulic pressure principal post (9) runs through in the inside of connecting seat (4) to first hydraulic pressure outer prop (5), the lower extreme fixed mounting of hydraulic pressure principal post (9) has extrusion seat of honour (10), the upper end of first supporting seat (2) is close to middle position fixedly connected with and connects base (16), the surface of connecting base (16) rotates and is connected with transmission band (13), the position that the upper end of second supporting seat (3) is close to one side is provided with motor (15), the upper end of second supporting seat (3) is close to middle position fixed mounting and has a plurality of support column (11).
2. The position-adjustable hydraulic equipment according to claim 1, characterized in that the position of the inner surface of the transmission belt (13) near the front is connected with a first rotary column (12), the position of the inner surface of the transmission belt (13) near the rear is connected with a second rotary column, the left and right ends of the first rotary column (12) are rotatably connected with a plurality of support columns (11), the rear end of the first support base (2) is provided with a plurality of support sub-columns, the two ends of the second rotary column are rotatably connected with a plurality of support sub-columns, the upper surface of the transmission belt (13) is embedded with a plurality of positioning belts (14), the position of the upper end of the connection base (16) near the middle is provided with a sliding groove and an extrusion lower base (17), the extrusion lower base (17) is slidably connected with the sliding groove, the shape of the extrusion lower base (17) is the same as the shape of the positioning belts (14), be provided with the dashpot between the lower extreme of connecting base (16) and first supporting seat (2), the lower extreme of transmission band (13) runs through in the dashpot, the upper surface of extrusion seat (17) inlays and has gravity sensor down.
3. A position adjustable hydraulic apparatus according to claim 2, characterized in that one end of the first rotary column (12) is connected to an electric motor (15), and the control console (1) is internally provided with an oil pump and a hydraulic motor, the output of which is connected to the input of the hydraulic motor, and the output of which is connected to the input of the hydraulic main column (9).
4. The hydraulic equipment with the adjustable position according to claim 3, characterized by comprising a data acquisition module, a data processing module, a data analysis module, a regulation and control module and a display module, wherein the data acquisition module acquires article information on the positioning belt (14) and working information of the lower extrusion seat (17), the article information comprises article type data, article quality data and article superposition data, the working information comprises movement superposition data and movement coordinate data, and the article information and the working information are sent to the data processing module together;
the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and sends the article type processing data, the article quality processing data, the article superposition processing data, the mobile superposition processing data and the mobile coordinate processing data to the data analysis module;
the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, the adjusting coefficient is sent to the regulation and control module, and the regulation and control module regulates the position of the placed object according to the received adjusting coefficient;
the display module is used for displaying the hydraulic processing condition of the article.
5. The position-adjustable hydraulic equipment according to claim 4, wherein the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, movement superposition processing data and movement coordinate processing data, and the specific steps include:
s51: receiving the article information and the working information, and acquiring article type data, article quality data and article superposition data in the article information;
s52: setting different article types to correspond to different article preset values, matching the article types in the article type data with all the article types to obtain corresponding article preset values, and marking the article preset values as WLi, wherein i is 1,2.. n; combining the marked object preset values with the corresponding object types to obtain object type processing data;
s53: marking the item quality in the item quality data as WZi, i ═ 1,2.. n; carrying out normalization processing on the marked article quality and obtaining value to obtain article quality processing data; marking the overlay area in the overlay data as WDMi, i-1, 2.. n; carrying out normalization processing on the marked object stacking area and obtaining value to obtain object stacking processing data; wherein the area of the stack is represented as the area of overlap between the article and the positioning belt (14);
s54: acquiring mobile superposition data and mobile coordinate data in the working information, and marking a mobile superposition area in the mobile superposition data as YDMi, wherein i is 1,2.. n; carrying out normalization processing on the marked shifting and overlapping area and obtaining shifting and overlapping processing data through value taking; wherein the transfer area is represented by the area of overlap between the article and the lower extrusion seat (17);
s55: establishing a coordinate system by taking the center of the sliding groove as an origin and a preset distance, and marking the static coordinate of the lower extrusion seat (17) in the moving coordinate data as YZi, wherein i is 1,2.. n; and carrying out normalization processing on the marked static coordinates and obtaining values to obtain moving coordinate processing data.
6. The hydraulic equipment with the adjustable position according to claim 5, wherein the data analysis module receives the data sent by the data processing module and performs calculation and analysis to obtain the adjustment coefficient, and the specific steps include:
s61: acquiring an object type preset value WLi, an object quality WZi, an object folding area WDMi, a moving folding area YDMi and a static coordinate YZi;
s62: calculating and obtaining the deviation value of the article by using a formula:
wherein Q ispyIs shown asThe deviation values of the articles, a1 and a2, are expressed as preset different proportionality coefficients, alpha is expressed as a preset deviation correction factor, and WZi0 is expressed as a preset standard load;
s63: and calculating to obtain an adjusting coefficient by using a formula:
wherein Q istxExpressed as adjustment coefficients, b1 and b2 are expressed as preset different scaling coefficients, μ is expressed as a preset adjustment correction factor, and YDMi0 is expressed as a preset standard shift overlap area.
7. The position-adjustable hydraulic equipment according to claim 6, wherein the regulation and control module regulates the position of the placed object according to the received regulation coefficient, and the specific steps comprise:
s71: receiving the adjustment coefficient and matching the adjustment coefficient with a preset standard adjustment range, if the adjustment coefficient is smaller than the minimum value of the standard adjustment range, judging that the article is in a left side offset state and needs to be adjusted, generating a first adjustment signal, and controlling the extrusion lower seat (17) to move rightwards in the sliding groove according to the first adjustment signal;
s72: if the adjusting coefficient is not smaller than the minimum value of the standard adjusting range and not larger than the maximum value of the standard adjusting range, judging that the position of the article is normal and does not need to be adjusted and generating a second adjusting signal;
s73: if the adjusting coefficient is larger than the maximum value of the standard adjusting range, the article is judged to be in a right offset state and needs to be adjusted, a third adjusting signal is generated, and the lower extrusion seat (17) is controlled to move leftwards in the sliding groove according to the third adjusting signal.
8. A working method of hydraulic equipment with adjustable position is characterized by comprising the following specific steps:
the method comprises the following steps: placing a plurality of articles on a positioning belt (14), starting a motor (15) to drive a first rotary column (12) to rotate, driving a conveying belt (13) to rotate through the rotation of the first rotary column (12), rotating the articles on the positioning belt (14) to the position below an extrusion upper seat (10), and stopping the operation of the motor (15);
step two: collecting article information on a positioning belt (14) and working information of an extrusion lower seat (17), wherein the article information comprises article type data, article quality data and article superposition data, the working information comprises movement superposition data and movement coordinate data, and the article information and the working information are sent to a data processing module together;
step three: the data processing module receives and processes the article information and the work information to obtain article type processing data, article quality processing data, article superposition processing data, mobile superposition processing data and mobile coordinate processing data, and sends the article type processing data, the article quality processing data, the article superposition processing data, the mobile superposition processing data and the mobile coordinate processing data to the data analysis module;
step four: the data analysis module receives the data sent by the data processing module and carries out calculation and analysis to obtain an adjusting coefficient, the adjusting coefficient is sent to the regulation and control module, and the regulation and control module regulates the position of the placed object according to the received adjusting coefficient;
if the adjusting coefficient is smaller than the minimum value of the standard adjusting range, the article is judged to be in a left side offset state and needs to be adjusted, a first adjusting signal is generated, the extrusion lower seat (17) is controlled to move rightwards in the sliding groove according to the first adjusting signal until the adjusted coefficient after moving belongs to the standard adjusting range;
if the adjusting coefficient is larger than the maximum value of the standard adjusting range, the article is judged to be in a right offset state and needs to be adjusted, a third adjusting signal is generated, the extrusion lower seat (17) is controlled to move leftwards in the sliding groove according to the third adjusting signal until the moved adjusting coefficient belongs to the standard adjusting range;
step five: the control platform (1) is used for controlling the first lifting column (7) and the second lifting column (8) to move downwards, the hydraulic main column (9) is controlled to move downwards, the hydraulic main column (9) moves downwards to drive the extrusion upper seat (10) to move downwards and extrude articles on the positioning belt (14), the first lifting column (7), the second lifting column (8) and the hydraulic main column (9) are controlled to move upwards after extrusion forming, the motor (15) is started again and drives the first rotary column (12) to rotate until the next article moves to the position below the extrusion upper seat (10) through the transmission belt (13), and the steps are repeated.
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| CN202110256689.4A CN113023307A (en) | 2021-03-09 | 2021-03-09 | Hydraulic equipment with adjustable position and working method thereof |
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| CN202110256689.4A CN113023307A (en) | 2021-03-09 | 2021-03-09 | Hydraulic equipment with adjustable position and working method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113459248A (en) * | 2021-07-14 | 2021-10-01 | 茶陵县强强陶瓷有限公司 | Ceramic brick press and control system thereof |
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