CN113021922B - Ear zone outsourcing limit welding system and utilize gauze mask machine of this system - Google Patents

Ear zone outsourcing limit welding system and utilize gauze mask machine of this system Download PDF

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Publication number
CN113021922B
CN113021922B CN202110217784.3A CN202110217784A CN113021922B CN 113021922 B CN113021922 B CN 113021922B CN 202110217784 A CN202110217784 A CN 202110217784A CN 113021922 B CN113021922 B CN 113021922B
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driving device
workbench
guide
clamping
sheet body
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CN113021922A (en
Inventor
刘菁
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Hubei Yulin Automation Equipment Co ltd
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Hubei Yulin Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00Other methods, machines or appliances
    • A41H43/04Joining garment parts or blanks by gluing or welding ; Gluing presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4807Headwear
    • B29L2031/4835Masks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Basic Packing Technique (AREA)

Abstract

The utility model relates to an ear belt outer edge-wrapping welding system and a mask machine using the same, which relate to the field of mechanical production equipment and comprise a workbench, a first bracket fixed on the workbench, a sliding table arranged on the first bracket and connected with the first bracket in a sliding way, a second driving device arranged on the sliding table, a clamping arm arranged on the second driving device, a stretching mechanism arranged on the workbench, a guide plate arranged at the suspended end of the guide plate positioned at one side of the advancing direction of a sheet body, a correcting mechanism arranged on the workbench, a guide groove arranged on the workbench and a second welding mechanism arranged on the workbench; wherein, on the moving direction of lamellar body on the workstation, dial positive mechanism and be located the place ahead of guide groove, second welding mechanism is located the rear of guide groove, and the distance between the working face of guide board and the lamellar body tends to reduce. This application has the effect that promotes production efficiency, ensures the production quality.

Description

Ear zone outsourcing welding system and use gauze mask machine of this system
Technical Field
The application relates to the field of mechanical production equipment, in particular to an ear band outer edge wrapping welding system and a mask machine using the same.
Background
Common gauze masks in the market generally divide into two main types, one kind is that the ear area is in the gauze mask and bordures in the outside of borduring, and the other kind is that the ear area is in the gauze mask and bordures in the ear area, and the ear area outsourcing border gauze mask is for the gauze mask of borduring in-band ear, and the ear area is more closely connected with gauze mask piece, and life is longer relatively.
The mask is used as a time-efficient medical protective product, so that the mask is consumed in a large amount during use, a certain requirement is required for the production amount of the mask, the time of the production process of the edge-covered mask is shortened, and the production efficiency is improved.
Disclosure of Invention
In order to promote the gauze mask of borduring in the production ear area through the mode of production of serialization, this application provides an ear area outsourcing welding system and utilizes the gauze mask machine of this system.
First aspect, the application provides an ear area outsourcing limit welding system adopts following technical scheme:
a work table;
the first bracket is fixed on the workbench;
the sliding table is arranged on the first bracket and is in sliding connection with the first bracket; the two sliding tables are symmetrically arranged on the first support by taking the conveying direction of the sheet body as a symmetry axis;
the first driving device is arranged on the workbench or the first support and is used for driving the sliding table to do reciprocating lifting motion along the first support;
the two second driving devices are arranged on the sliding table;
the clamping arms are arranged on the second driving device and used for clamping strip-shaped materials, and the two clamping arms can swing towards or away from each other;
the stretching mechanism is arranged on the workbench and used for moving the strip-shaped materials to the position below the clamping arm;
the guide plate is positioned on one side, close to the sheet body, of the clamping arm and arranged on the first support, and one end of the guide plate in the length direction extends along the moving direction of the sheet body on the workbench;
the cutting mechanism is used for matching with the stretching mechanism to cut the strip-shaped material at a fixed length;
the first welding mechanism is arranged on the first support and used for welding the strip-shaped materials on the sheet body;
the guide plate is arranged at the suspended end of the guide plate, which is positioned at one side of the advancing direction of the sheet body, and is used for enabling the strip-shaped material to be attached to the sheet body;
the correcting mechanism is arranged on the workbench and used for correcting the strip-shaped materials attached to the sheet bodies;
the edge covering mechanism comprises a guide groove arranged on the workbench and a second welding mechanism arranged on the workbench;
wherein, on the moving direction of lamellar body on the workstation, set a positive mechanism and be located the place ahead of guiding groove, second welding mechanism is located the rear of guiding groove, the distance between the working face of guide board and the lamellar body tends to reduce.
Through adopting above-mentioned technical scheme, two centre gripping arms can clip the both ends of bar material, then swing simultaneously at the in-process that removes, the both ends of bar material are moved the welding department on the lamellar body and are welded, after the welding is accomplished, the bar material laminates on the lamellar body under the effect of guide board, it is just right to dial the mechanism and dial the solder joint that makes the ear area and treat the edge of borduring with the lamellar body, the back is accomplished through the mechanism of borduring and is bordured, the production process is more continuous, production efficiency is also higher, the quality of product is also better.
Optionally, the clamping arm includes a third driving device disposed on an output end of the second driving device, a first clamping plate disposed on the third driving device and fixedly connected to the third driving device, a guide post disposed on the first clamping plate, and a second clamping plate slidably connected to the guide post;
and the output end of the third driving device is connected to the second clamping plate and is used for driving the second clamping plate to slide along the guide post in a reciprocating manner.
Through adopting above-mentioned technical scheme, the mode of getting is used to realize taking fast of strip material and put, helps improving the production speed of gauze mask.
Optionally, a protrusion is arranged on the first clamping plate, and a groove matched with the protrusion is arranged on the second clamping plate.
By adopting the technical scheme, the stability of the strip-shaped material in the clamping process is improved, and the situation of slipping is avoided.
Optionally, the guide plate includes a connecting portion fixedly connected to the first bracket, a transition portion provided on the connecting portion, and a guide portion provided on the transition portion;
the guide portion extends in a moving direction of the sheet on the table;
and the transition part is provided with a limiting plate which is positioned above the guide part and inclines towards the side of the stretching mechanism.
Through adopting above-mentioned technical scheme, can restrict the removal orbit of bar material, avoid it to influence other production processes, simultaneously, also be convenient for carry on subsequent ear area turn over, dial processes such as just.
Optionally, the stretching mechanism includes a guide table disposed on the working table, a channel disposed in the guide table, a sliding table disposed on the working table, a sliding block slidably connected to the sliding table, a fourth driving device for driving the sliding block to slide on the sliding table in a reciprocating manner, and a clamping device disposed on the sliding block;
the slide block can slide in the direction away from and close to the guide table.
Through adopting above-mentioned technical scheme, clamping device can pull out the bar material from the passageway along with slider reciprocating sliding's in-process, and the cooperation shutdown mechanism realizes carrying out the fixed length to the bar material and cuts off.
Optionally, the device further comprises a pressure plate arranged in the channel and a fifth driving device arranged on the guide table;
the output end of the fifth driving device is connected with the pressing plate and is used for driving the pressing plate to reciprocate in the sliding block;
the pressing plate can press the strip-shaped materials on the inner wall of the channel in the moving process.
Through adopting above-mentioned technical scheme, the clamp plate can press the bar material on the inner wall of passageway at the in-process that removes, avoids ear area to be kick-backed after being cut off, influences tensile ear area next time.
Optionally, the clamping device includes a first clamping portion disposed on the slider, a second clamping portion slidably connected to the slider, and a sixth driving device disposed on the slider;
the sixth driving device is used for driving the second clamping part to move towards the direction close to or away from the first clamping part.
Through adopting above-mentioned technical scheme, the mode of getting is used to realize taking fast of strip material and put, helps improving the production speed of gauze mask.
Optionally, the correcting mechanism includes a second bracket disposed on the workbench, a plurality of pressing wheels disposed on the second bracket, and a seventh driving device for driving one of the pressing wheels to rotate;
in the moving direction of the sheet body on the workbench, the pressing wheel is positioned between the first bracket and the edge covering mechanism;
the pressing wheel connected with the seventh driving device is abutted against the strip-shaped material attached to the sheet body; when the sheet body is in the stage of the ear belt welding step, the seventh driving device drives the pinch roller to rotate and stops before the sheet body starts to move.
Through adopting above-mentioned technical scheme, at ear area welding process, lamellar body stop motion, thereby seventh drive arrangement drive pinch roller rotates and drives the motion of bar material to right the bar material.
Optionally, still including establishing third support on the workstation and establishing a plurality of pinch rollers of third support, along the direction of advance of lamellar body on the workstation, the pinch roller is located behind the mechanism of borduring, the pinch roller with there is the gap between the workstation, the pinch roller reaches the common cover is equipped with the belt on the pinch roller.
Through adopting above-mentioned technical scheme, pinch roller and belt cooperation compress tightly the lamellar body, avoid the lamellar body to take place the dislocation at the welding in-process of borduring.
In a second aspect, the present application provides a mask machine comprising an ear band outer rim welding system as in the first aspect and any possible implementation manner of the first aspect.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
FIG. 2 is a schematic perspective view of a clamp arm according to an embodiment of the present application;
FIG. 3 is a schematic perspective view of a stretching mechanism in an embodiment of the present application;
FIG. 4 is a schematic perspective view of a cutting mechanism in an embodiment of the present application;
FIG. 5 is a schematic perspective view of a guide plate and a guide plate in the embodiment of the present application;
FIG. 6 is a schematic perspective view of a taping mechanism in an embodiment of the present application;
fig. 7 is a schematic perspective view of a correcting mechanism, a third support, a pressing wheel and a belt in an embodiment of the present application.
Reference numerals: 1. a work table; 2. a first bracket; 3. a sliding table; 4. a first driving device; 5. a second driving device; 6. a clamp arm; 61. a first splint; 62. a guide post; 63. a second splint; 64. a third driving device; 65. a protrusion; 66. a groove; 7. a stretching mechanism; 71. a guide table; 72. a channel; 73. a sliding table; 74. a slider; 75. a fourth drive device; 76. a clamping device; 77. pressing a plate; 8. a guide plate; 81. a connecting portion; 82. a transition portion; 83. a guide portion; 84. a limiting plate; 9. a cutting mechanism; 10. a guide plate; 11. a binding mechanism; 111. a guide groove; 112. a second welding mechanism; 12. a second bracket; 13. a pinch roller; 14. a seventh driving device; 15. a first welding mechanism; 16. a third support; 17. a pinch roller; 18. a belt.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
In order to facilitate understanding of the technical scheme in the application, firstly, the welding and edge covering processes of the ear belt and the operation process of the mask machine are briefly described.
The ear band welding can be roughly divided into four steps of discharging, fixed-length cutting, positioning and welding, wherein the discharging step refers to stretching and straightening the coiled ear band, the fixed-length cutting step is to cut the ear band according to a certain length, the positioning step is to place the cut ear band on the sheet body, and the welding step is to weld the ear band and the sheet body together. Generally, these four steps are performed in succession, specifically by pulling the ear band into an arcuate track for welding, and the process is repeated. In the domestic process of welding, the equipment responsible for the ejection of compact, fixed length cut off and location stops the action, only needs to wait to carry out next circulation after the welding is accomplished.
After the welding is accomplished, the ear area hangs in the both sides of lamellar body, and in order to produce the gauze mask that the ear area is located the bound strip and the ear area is bordured outward, still need carry on the work of borduring after the position control, because the ear area is flexible, the adjustment process is comparatively loaded down with trivial details, need exert certain pressure to the lamellar body simultaneously, avoids taking place the dislocation at the in-process lamellar body of adjustment ear area.
Referring to fig. 1, the embodiment of the application discloses an ear area outsourcing limit welding system, disassembles the three steps of ejection of compact, fixed length cut off and location to bordure the process setting after welding process, add the mode of dialling through the guide and make the ear area laminating on the lamellar body, and the ear area just right with the department of borduring of lamellar body, later bordure the operation again. The discharging and the fixed-length cutting are carried out together, the step is a preparation step of the ear band, the positioning step is alternately arranged between the preparation step and the welding step, and the preparation step is carried out when the welding step is carried out, so that the production rhythm is more compact, and the production efficiency is higher.
Referring to fig. 1, an ear belt outer edge wrapping welding system disclosed in the embodiment of the present application is mainly composed of a workbench 1, a first support 2, a sliding table 3, a first driving device 4, a second driving device 5, a clamping arm 6, a stretching mechanism 7, a cutting mechanism 9, a first welding mechanism 15, a correcting mechanism and an edge wrapping mechanism 11, and the like, wherein the workbench 1 is used for supporting and transporting sheet bodies, and when a welding step is performed, the sheet bodies on the workbench 1 are in a static state. First support 2 installs on workstation 1, for sliding stand 3, first drive arrangement 4, second drive arrangement 5 and centre gripping arm 6 etc. provide a stable operational environment, and drawing mechanism 7 is located centre gripping arm 6 under, cooperates the action of shutdown mechanism 9, carries out fixed length to strip material promptly the ear area and cuts.
Along the advancing direction of the sheet body on the workbench 1, the edge covering mechanism 11 is positioned behind the first support 2, and the poking mechanism is positioned between the first support 2 and the edge covering mechanism 11; the production contents such as unfolding, cutting and welding of the strip-shaped materials are carried out at the first support 2, the production contents such as ear band straightening are carried out at the straightening mechanism, and the production contents such as edge covering are carried out at the edge covering mechanism 11.
The sliding table 3 is installed on the first support 2, the sliding table 3 is connected with the first support 2 in a sliding mode, the sliding table 3 can ascend and descend on the first support 2, the ascending and descending power of the sliding table 3 is derived from the first driving device 4, and the first driving device 4 can be installed on the workbench 1 or the first support 2.
In some possible implementations, the first driving device 4 uses an electric cylinder or an air cylinder, and for the purpose of driving the sliding table 3 to ascend and descend, the electric cylinder or the air cylinder should be fixedly installed on the working table 1 or the first bracket 2, and a piston rod of the electric cylinder or the air cylinder should be connected with the sliding table 3, so that the sliding table 3 can be pulled to reciprocate on the first bracket 2 during the telescopic reciprocation of the electric cylinder or the air cylinder.
Two second driving devices 5 are fixedly mounted on the sliding table 3, a clamping arm 6 is mounted at the output end of each second driving device 5, and the second driving devices 5 can drive the clamping arms 6 to swing towards or away from each other in the working process.
In some possible implementations, the second driving device 5 uses a rotary cylinder, a servo motor or a step motor, the cylinder body of the rotary cylinder, the servo motor or the step motor is fixedly installed on the horizontal plane of the sliding table 3, the clamping arm 6 is fixedly installed at the output end of the rotary cylinder, the servo motor or the step motor, the clamping arm 6 is used for clamping the ear band, the sliding table 3 is lifted by the first driving device 4, the clamping arm 6 is driven to rotate by the second driving device 5, so that the ear band is placed on the sheet body, and finally the ear band is welded on the sheet body.
Referring to fig. 2, the holding arm 6 is composed of a first clamp plate 61, a guide post 62, a second clamp plate 63, a third driving device 64, etc., the third driving device 64 is fixedly installed on the output end of the second driving device 5, the first clamp plate 61 is fixedly connected to the third driving device 64, and the second clamp plate 63 is installed on the output end of the third driving device 64 and slidably connected with the guide post 62 fixed on the first clamp plate 61. The second jaw 63 is capable of reciprocating relative to the first jaw 61 to clamp the ear band.
In a preferred embodiment, the third driving device 64 is a cylinder, the cylinder body of the cylinder is fixedly mounted on the output end of the second driving device 5, the piston rod of the cylinder passes through the first clamping plate 61, the first clamping plate 61 is fixedly connected with the cylinder body of the cylinder, the second clamping plate 63 is fixedly connected with the piston rod of the cylinder, the guide post 62 is fixed on the first clamping plate 61 and slidably connected with the second clamping plate 63, and when the piston rod of the cylinder extends and contracts, the first clamping plate 61 and the second clamping plate 63 are folded or separated.
In other embodiments of the present application, the cylinder may be replaced with an electric cylinder.
Furthermore, a protrusion 65 is arranged on the first clamping plate 61, a groove 66 is arranged on the second clamping plate 63, the protrusion 65 and the groove 66 are matched, when the clamping arm 6 clamps the ear belt, the ear belt is just positioned in the groove 66, and the ear belt is prevented from sliding off when the first clamping plate 61 and the second clamping plate 63 are closed.
The stretching mechanism 7 is operated simultaneously or during the raising and swinging of the clamp arm 6, and the ear strap to be used next time is prepared, because the preparation and welding processes of the ear strap are staggered, so that the clamp arm 6 can achieve the maximization of the working efficiency, and the time interval between the two processes can be shortened, thereby achieving the maximization of the working efficiency.
Referring to fig. 3, the stretching mechanism 7 comprises a guide table 71, a sliding table 73, a sliding block 74, a fourth driving device 75 and a clamping device 76, the guide table 71 is fixedly mounted on the workbench 1, a channel 72 is arranged in the guide table 71, the channel 72 penetrates through the guide table 71, the length direction of the channel 72 is the same as the moving direction of the sheet body, and the ear strap is arranged in the channel 72 in a penetrating manner.
The sliding table 73 is also fixedly arranged on the workbench 1, the sliding block 74 is slidably arranged on the sliding table 73, and the reciprocating sliding direction of the sliding block 74 is parallel to the moving direction of the sheet body.
The sliding table 73 is aligned with the guide table 71, the sliding block 74 can slide in a direction away from or close to the guide table 71, and the fourth driving device 75 is used for driving the sliding block 74 to slide.
In a preferred embodiment of the present application, the fourth driving device 75 is composed of a servo motor, a driving wheel installed on the servo motor, a cantilever installed on the worktable 1, a driven wheel installed on the cantilever, and a synchronous belt wound around the driving wheel and the driven wheel, the synchronous belt is fixedly connected to the sliding block 74, when the servo motor rotates, the moving synchronous belt can drive the sliding block 74 to slide on the sliding table 73, and the servo motor can rotate forward and backward according to a set current signal, so as to achieve the purpose of driving the sliding block 74 to reciprocate on the sliding table 73.
In other embodiments of the present application, the synchronous belt may be replaced by a rack, a gear is installed on the servo motor, the gear is engaged with the rack, and the rack is fixedly connected to the sliding block 74, so as to achieve the purpose of driving the sliding block 74 to slide on the sliding table 73 in a reciprocating manner.
The clamping device 76 is mounted on the slider 74 and can reciprocate along with the slider 74, when the clamping device 76 moves along with the slider 74 to the guide table 71, the clamping device 76 clamps the ear belt extending out of the channel 72, when the clamping device 76 moves along with the slider 74 and is far away from the guide table 71, the clamping device 76 pulls the ear belt to pull out one end distance, and because the moving distance of the slider 74 is constant, when the ear belt is cut off, the fixed-length cutting of the ear belt is realized.
The gripping device 76 is composed of three parts, a first gripping part, a second gripping part, and a sixth driving device, which is mounted on the slider 74, for driving the second gripping part to move in a direction to approach or move away from the first gripping part.
In one embodiment of the present application, the entire clamping device 76 may be a jaw cylinder, the first clamping portion and the second clamping portion being two jaws of the jaw cylinder, respectively; in other embodiments of the present application, the sixth driving device may be an air cylinder or an electric cylinder, a cylinder body of the air cylinder or the electric cylinder is fixedly installed on the sliding block 74, the first clamping portion is fixedly connected to the sliding block 74, the second clamping portion is fixedly connected to a piston rod of the air cylinder or the electric cylinder, and when the piston rod of the air cylinder or the electric cylinder extends and contracts, the first clamping portion and the second clamping portion can be driven to approach or separate from each other.
When the clamping device 76 is close to the ear strap extending out of the channel 72, the clamping device 76 clamps the ear strap, and because the ear strap has certain elasticity, in order to avoid that the ear strap rebounds into the channel 72 after being cut off or the length of the part left outside the channel 72 is not enough, so that the clamping device 76 cannot clamp the ear strap, and finally the production continuity is influenced, a pressing plate 77 is arranged in the channel 72, and a fifth driving device is arranged on the guide table 71.
The pressing plate 77 is located in the channel 72 and is slidably connected with the guide table 71, the sliding direction of the pressing plate 77 is perpendicular to the moving direction of the sheet body, the sliding power of the pressing plate 77 is provided by the fifth driving device, the output end of the fifth driving device extends into the channel 72 and is fixedly connected with the pressing plate 77, when the clamping device 76 clamps and pulls the ear belt after clamping the ear belt, the pressing plate 77 keeps a sufficient distance from the inner wall of the channel 72 so that the ear belt can move smoothly, and before the cutting mechanism 9 is ready to cut off the ear belt, the fifth driving device drives the pressing plate 77 to abut against one inner wall of the channel 72 and clamp the ear belt through the pressing plate 77 and the inner wall of the channel 72, so that the residual ear belt after cutting is prevented from rebounding to the channel 72.
In the embodiment of the present application, the fifth driving device uses an electric cylinder or an air cylinder, the cylinder body part of the electric cylinder or the air cylinder is fixedly installed on the guide table 71, the piston rod of the electric cylinder or the air cylinder is connected to the pressing plate 77 after extending into the channel 72, and the pressing plate 77 can be driven to slide in the channel 72 in a reciprocating manner during the reciprocating motion process of the piston rod.
Referring to fig. 4, when the pressing plate 77 presses the ear strap against the inner wall of the channel 72, the cutting mechanism 9 cuts the ear strap, and the cutting mechanism 9 is specifically a pair of scissors driven by a servo motor through a link rod.
Since the shape of the ear belt changes during the cutting and welding, the ear belt is stretched straight during the cutting, and therefore, when the holding arm 6 initially holds the ear belt, the ear belt is also stretched straight, and after the holding arm 6 is driven by the second driving device 5 to rotate, the two ends of the cut ear belt in the length direction approach each other, so that the flexible ear belt becomes arc-shaped.
Referring to fig. 5, to prevent the middle part of the arc-shaped ear strap from moving to the blade under the action of its own elasticity to affect the subsequent welding process, a guide plate 8 is used to ensure that the middle part of the ear strap is positioned at both sides of the blade during welding.
The deflector 8 is located the one side that centre gripping arm 6 is close to the lamellar body, and deflector 8 fixed mounting is on first support 2, and the moving direction of material extends on workstation 1 is followed to the one end of deflector 8 length direction. The guide plate 8 consists of three parts, a connecting part 81, a transition part 82 and a guide part 83, which are integrally formed, the connecting part 81 is fixedly connected with the first bracket 2, the guide part 83 extends in the moving direction of the material on the working table 1 and is fixedly connected with the guide plate 10 at the end far from the fixing part, and the transition part 82 is positioned between the connecting part 81 and the guide part 83.
Since the guide plate 8 is located on the side of the holding arm 6 close to the sheet body, when the holding arm 6 grips the ear belt and rotates, the middle portion of the ear belt hangs down under the action of gravity, and in order to enable the guide portion to intercept the middle portion of the ear belt, the position of the guide plate 8 should be located below the holding arm 6. Meanwhile, in order to improve the intercepting effect of the ear strap, in the moving direction of the material on the workbench 1, the length of the transition part 82 is limited and is smaller than the length of the cut ear strap, otherwise, the situation that the ear strap is clamped on the transition part 82 in the rotating process of the clamping arm 6 can occur.
After the ear belt is obtained by the clamping arm 6, the second driving device 5 drives the clamping arm 6 to rotate, the transition part 82 intercepts the middle part of the ear belt, when the two ends of the ear belt are welded on the sheet body and the sheet body continues to move on the workbench 1, a certain gap must exist between the guide plate 8 and the workbench 1, so that the ear belt welded on the sheet body is sleeved on the transition part 82 and sleeved on the guide part 83 in the later moving process, and the subsequent ear folding process is facilitated.
Meanwhile, in order to enhance the function of the transition portion 82 for intercepting the ear belt, a stopper 84 is added to the transition portion 82, and the stopper 84 is fixedly connected with the connecting portion 81 and is positioned above the guiding portion 83. In this application embodiment, limiting plate 84 is the bent plate of smooth bending, and the bending part of limiting plate 84 is towards centre gripping arm 6, and when centre gripping arm 6 rose and rotated, the earlap contacted earlier and slided along limiting plate 84 with the curved surface of limiting plate 84, and smooth camber makes limiting plate 84 can not block the earlap, and the bending part of limiting plate 84 plays the effect of sheltering from to the earlap simultaneously, avoids centre gripping arm 6 at the in-process of quick pivoted, and the earlap swing is failed to overlap and is established on guide portion 83.
After the ear strap is placed on the lamellar body, first welding mechanism 15 welds the ear strap on the lamellar body, and the welding mode of gauze mask has welding modes such as ultrasonic welding etc. and first welding mechanism 15 can be for installing the ultrasonic bonding machine on first support 2.
After the welding is accomplished, lamellar body and ear area remove together, and the ear area landing from deflector 8, then laminate gradually on the lamellar body in the contact process with guide board 10, when carrying out next ear area welding process, dial positive mechanism and dial the ear area just. In this process, the edge strip continuously enters the guide groove 111 and deforms in the guide groove 111, and finally adheres to two sides of the sheet body. Finally, the edge sealing and the sheet body enter the second welding mechanism 112, and the edge covering process is completed.
The process of folding the ear belt is realized by guide board 10, and guide board 10 specifically is the board of a curved surface or crooked steel wire, and the face that guide board 10 and ear belt contact becomes the working face, and for the convenience of description, the one end that will guide board 10 is close to deflector 8 becomes the input, and the other end is called the output. In the direction by input to output, the distance between the working face of guide board 10 and the lamellar body tends to reduce, like this when the ear strap with the contact back of the working face of guide board 10, the ear strap can take place deformation gradually along with guide board 10, finally laminate on the lamellar body.
The length direction of the guide plate 10 extends along the advancing direction of the sheet body, and the ear belt is always pressed on the sheet body before the mask is discharged.
Because of the friction force between the ear belt and the guide plate 10, after the ear belt slides on the guide plate 10 and is gradually attached to the sheet body, the welding point of the ear belt is not right opposite to the edge of the sheet body needing to be covered, so that the ear belt after being covered is fixed on the sheet body in an initial inclined mode, and finally the mask produced does not meet the use requirement.
Referring to fig. 7, the correcting mechanism is composed of a second support 12, a plurality of pressing wheels 13 and a seventh driving device 14, the second support 12 is fixed on the workbench 1, the second support 12 is located between the first support 2 and the edge covering mechanism 11 in the advancing direction of the sheet body on the workbench 1, the pressing wheels 13 are provided with a plurality of pressing wheels and are all connected with the second support 12 in a rotating manner, and the seventh driving device 14 is fixedly installed on the second support 12 and used for driving the pressing wheels 13 to rotate.
In a possible embodiment, the seventh driving device 14 may be composed of a servo motor, a driving wheel connected to an output end of the servo motor, a driven wheel coaxially fixed to one of the pressing wheels 13 through a transmission shaft, and a synchronous belt sleeved outside the driving wheel and the driven wheel, wherein when the servo motor rotates, the synchronous belt drives the driven wheel and further drives one of the pressing wheels 13 to rotate.
In the process of welding the ear belts, the pressing wheel 13 driven by the seventh driving device 14 is abutted against one end, close to the advancing direction of the sheet body, of the ear belts on the sheet body, at the moment, the seventh driving device 14 drives the pressing wheel 13 to rotate, and the pressing wheel 13 is used for righting the ear belts when rotating.
Referring to fig. 6, the edge covering mechanism 11 is composed of two parts, which are respectively a guide groove 111 fixed on the workbench 1 and a second welding mechanism 112 fixed on the workbench 1, the guide groove 111 is used for wrapping the edge of the sheet body by the edge sealing, and the second welding mechanism 112 is used for welding the edge sealing and the sheet body together. In one possible embodiment of the present application, the second welding mechanism 112 also employs an ultrasonic welding machine.
Referring to fig. 1 and 7, because ultrasonic welding machine pressurizes the edge of lamellar body in welding process, easily lead to the lamellar body to take place the dislocation, in order to compress tightly the lamellar body, fixed mounting has third support 16 on the workstation 1, it is connected with a plurality of pinch rollers 17 to rotate on the third support 16, along the direction of advance of lamellar body on workstation 1, pinch roller 17 is located behind the mechanism 11 of borduring, there is the gap between pinch roller 17 and the workstation 1, this gap is less than the thickness of lamellar body.
Because pinch roller 13 and pinch roller 17 are itself great to the frictional force of lamellar body, consequently cover a plurality of pinch rollers 13 and pinch roller 17 simultaneously through belt 18 and establish, when the lamellar body motion, seventh drive arrangement 14 rotates with one of them pinch roller 13 of the rotational speed drive the same with lamellar body forward speed to make belt 18 also take place to rotate, produce too big frictional force when avoiding compressing tightly the lamellar body. When the blade stops moving during welding, the seventh drive 14 remains rotating, thereby setting the ear band upright and the seventh drive 14 is deactivated before the blade moves.
The implementation principle of the ear zone outsourcing welding system and the gauze mask machine that utilizes this system of this application embodiment is: in the mask production process, the sheet body firstly enters the ear band outer edge covering welding system, the clamping arm 6 clamps the ear band, the fifth driving device drives the ear band to be tightly abutted to the inner wall of the channel 72, the cutting mechanism 9 cuts off the ear band, when the clamping arm 6 drives the ear band to be placed on the sheet body and welded through the first welding mechanism 15, the stretching mechanism 7 prepares the next section of ear band, so that the welding process and the ear band preparation process are carried out simultaneously, the welded ear band is sleeved on the guide plate 8 and finally sleeved on the guide plate 10 along with the movement of the sheet body, the ear band is finally attached to the sheet body under the guide of the guide plate 10, and when the welding step is carried out, the ear band is righted by the righting mechanism, the sheet body is finally edged in the edging mechanism 11, through the arrangement of the clamping arm 6 and the stretching mechanism 7, the working efficiency of the welding process is improved, through the arrangement of the guide plate 8, the guide plate 10 and the righting mechanism, welding points of the ear band edge of the sheet body are righted just right, and the quality of edging after the mask is ensured.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (9)

1. An ear band outer rim welding system, comprising:
a table (1);
the first bracket (2) is fixed on the workbench (1);
the sliding table (3) is arranged on the first support (2) and is connected with the first support (2) in a sliding manner; the two sliding tables (3) are symmetrically arranged on the first support (2) by taking the conveying direction of the sheet body as a symmetry axis;
the first driving device (4) is arranged on the workbench (1) or the first support (2) and is used for driving the sliding table (3) to do reciprocating lifting motion along the first support (2);
two second driving devices (5) which are arranged on the sliding table (3);
the clamping arms (6) are arranged on the second driving device (5) and used for clamping strip-shaped materials, and the two clamping arms (6) can swing towards directions close to or away from each other;
the stretching mechanism (7) is arranged on the workbench (1) and used for moving the strip-shaped materials to the position below the clamping arm (6);
the guide plate (8) is positioned on one side, close to the sheet body, of the clamping arm (6) and arranged on the first support (2), and one end of the guide plate in the length direction extends along the moving direction of the sheet body on the workbench (1);
the cutting mechanism (9) is used for matching with the stretching mechanism (7) to cut the strip-shaped material into fixed length;
the first welding mechanism (15) is arranged on the first support (2) and used for welding the strip-shaped materials on the sheet body;
the guide plate (10) is arranged at the suspended end of the guide plate (8) on one side of the advancing direction of the sheet body and is used for enabling the strip-shaped materials to be attached to the sheet body;
the correcting mechanism is arranged on the workbench (1) and is used for correcting the strip-shaped materials attached to the sheet bodies;
the edge covering mechanism (11) comprises a guide groove (111) arranged on the workbench (1) and a second welding mechanism (112) arranged on the workbench (1);
in the moving direction of the sheet body on the workbench (1), the correcting mechanism is positioned in front of the guide groove (111), the second welding mechanism (112) is positioned behind the guide groove (111), and the distance between the working surface of the guide plate (10) and the sheet body tends to decrease;
the correcting mechanism comprises a second support (12) arranged on the workbench (1), a plurality of press wheels (13) arranged on the second support (12) and a seventh driving device (14) for driving one of the press wheels (13) to rotate;
in the moving direction of the sheet body on the workbench (1), the pressing wheel (13) is positioned between the first support (2) and the edge covering mechanism (11);
a pressing wheel (13) connected with the seventh driving device (14) is abutted against the strip-shaped material attached to the sheet body; when the sheet is in the stage of the ear strip welding step, a seventh driving device (14) drives the pressing wheel (13) to rotate and stops the seventh driving device (14) before the sheet starts to move.
2. The ear band outer rim welding system of claim 1, wherein: the clamping arm (6) comprises a third driving device (64) arranged on the output end of the second driving device (5), a first clamping plate (61) arranged on the third driving device (64) and fixedly connected with the third driving device (64), a guide column (62) arranged on the first clamping plate (61) and a second clamping plate (63) connected with the guide column (62) in a sliding manner;
the output end of the third driving device (64) is connected to the second clamping plate (63) and used for driving the second clamping plate (63) to slide along the guide post (62) in a reciprocating mode.
3. The ear band outsourcing welding system of claim 2, wherein: be equipped with arch (65) on first splint (61), be equipped with on second splint (63) with arch (65) assorted recess (66).
4. The ear band outer rim welding system of claim 1, wherein: the guide plate (8) comprises a connecting part (81) fixedly connected with the first bracket (2), a transition part (82) arranged on the connecting part (81) and a guide part (83) arranged on the transition part (82);
the guide part (83) extends along the moving direction of the sheet body on the workbench (1);
a limiting plate (84) is arranged on the transition part (82), and the limiting plate (84) is located above the guide part (83) and is inclined towards the side where the stretching mechanism (7) is located.
5. The ear band outer edging welding system according to any one of claims 1 to 4, wherein: the stretching mechanism (7) comprises a guide table (71) arranged on the workbench (1), a channel (72) arranged in the guide table (71), a sliding table (73) arranged on the workbench (1), a sliding block (74) connected with the sliding table (73) in a sliding manner, a fourth driving device (75) used for driving the sliding block (74) to slide on the sliding table (73) in a reciprocating manner, and a clamping device (76) arranged on the sliding block (74);
the slider (74) is slidable in a direction away from and toward the guide table (71).
6. The ear band outer rim welding system of claim 5, wherein: the device also comprises a pressure plate (77) arranged in the channel (72) and a fifth driving device arranged on the guide table (71);
the output end of the fifth driving device is connected with the pressure plate (77) and is used for driving the pressure plate (77) to reciprocate in the sliding block (74);
the pressure plate (77) can press the strip-shaped materials on the inner wall of the channel (72) in the moving process.
7. The ear band outer rim welding system of claim 5, wherein: the clamping device (76) comprises a first clamping part arranged on the sliding block (74), a second clamping part connected with the sliding block (74) in a sliding way, and a sixth driving device arranged on the sliding block (74);
the sixth driving device is used for driving the second clamping part to move towards the direction close to or away from the first clamping part.
8. The ear band outer rim welding system of any one of claims 1 to 4, wherein: still including establishing third support (16) on workstation (1) and establishing a plurality of pinch rollers (17) of third support (16) are followed the lamellar body in the direction of advance on workstation (1), pinch roller (17) are located behind mechanism of borduring (11), pinch roller (17) with there is the gap between workstation (1).
9. A mask machine comprising the ear band outer rim welding system according to any one of claims 1 to 8.
CN202110217784.3A 2021-02-26 2021-02-26 Ear zone outsourcing limit welding system and utilize gauze mask machine of this system Active CN113021922B (en)

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CN202110217784.3A CN113021922B (en) 2021-02-26 2021-02-26 Ear zone outsourcing limit welding system and utilize gauze mask machine of this system

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CN202110217784.3A CN113021922B (en) 2021-02-26 2021-02-26 Ear zone outsourcing limit welding system and utilize gauze mask machine of this system

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CN114343268B (en) * 2021-12-16 2024-03-22 孟仲芳 Edge joint hanging rope device and equipment for mask

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Publication number Priority date Publication date Assignee Title
JP5481007B2 (en) * 2010-04-07 2014-04-23 梅原 信裕 Mask ear strap attaching device
CN208925291U (en) * 2018-08-27 2019-06-04 湖北佰斯特卫生用品有限公司 A kind of full-automatic mask production line
CN209121339U (en) * 2018-11-16 2019-07-19 东莞市利瀚机械有限公司 Mask production system
CN212555084U (en) * 2020-05-21 2021-02-19 仙桃市玲羊塑料有限公司 Edge sealing mechanism for reinforcing ear belts of gauze mask
CN212306956U (en) * 2020-05-27 2021-01-08 广东省机械研究所有限公司 Plane gauze mask machine
CN212579229U (en) * 2020-07-10 2021-02-23 巨轮智能装备股份有限公司 Mask ear belt welding machine
CN112155273A (en) * 2020-09-15 2021-01-01 宁波传祺缝纫科技有限公司 Gauze mask point earphone
CN112277322B (en) * 2020-09-21 2022-04-22 湖南众焰自动化设备有限公司 Full-automatic production line for masks

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