CN113021817B - Manufacturing process system based on multi-specification plastic retainer - Google Patents

Abstract

The invention provides a manufacturing process system based on a multi-specification plastic retainer, which is characterized in that a washing and drying data processing module, a high-speed mixer data processing module, an extruder data processing module and an injection molding machine data processing module are respectively in communication connection with a retainer monitoring server; the method comprises the steps that a retainer monitoring server obtains the washing and drying time and the washing frequency data of raw materials for preparing the plastic retainer in a washing device and a drying device, the material mixing time data in a high-speed mixer, the extrusion temperature and processing time data of each extrusion area position in an extruder, the drying temperature data, the drying time data, the injection pressure data, the injection speed data and the mold temperature data in an injection molding machine, and the data are stored and displayed. Comparing each datum to judge whether the threshold value is exceeded; if the threshold value is exceeded, an alarm prompt is sent out. And a data adding, deleting, modifying and checking interface is provided for a user, data monitoring is facilitated, and product quality and production efficiency are improved.

Description

Manufacturing process system based on multi-specification plastic retainer

Technical Field

The invention relates to the technical field of plastic holders, in particular to a manufacturing process system based on a multi-specification plastic holder.

Background

Cages, i.e. bearing cages, are bearing parts which are used to partially envelop all or part of the rolling bodies and move with them, to isolate them and generally also to guide them and retain them in the bearing.

The plastic retainer is a common product, has low density, good elasticity and good rolling and damping performance, has the greatest advantages of being capable of obtaining any required shape by injection molding and forming, has higher processing precision than an iron retainer, can better guide the movement of a steel ball when a bearing runs at high speed, has small bounce, has low temperature rise of the bearing, and is particularly suitable for high-speed bearings.

In the prior art, plastic cages can be used for long periods of time, for example at temperatures of 200 ℃ and above; meanwhile, the plastic retainer has the characteristics of low thermal expansion coefficient and good thermal conductivity. And the plastic retainer has impact resistance and higher tensile strength and compressive strength.

In order to realize the performance of the plastic retainer, the plastic retainer is processed and manufactured by a preset production process in the manufacturing process of the plastic retainer, so that the later use effect of the plastic retainer can be ensured. How to ensure the production process and production parameters of the plastic retainer is a technical problem to be solved urgently at present.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention provides a manufacturing process system based on a multi-specification plastic retainer, which comprises the following steps: the system comprises a washing and drying data processing module, a high-speed mixer data processing module, an extruder data processing module, an injection molding machine data processing module and a retainer monitoring server, wherein the washing and drying data processing module is used for acquiring washing and drying time and washing times;

the washing and drying data processing module, the high-speed mixer data processing module, the extruder data processing module and the injection molding machine data processing module are respectively in communication connection with the retainer monitoring server;

the holder monitoring server acquires the washing and drying time and washing frequency data of raw materials for preparing the plastic holder in the washing equipment and the drying equipment through the washing and drying data processing module, and stores and displays the washing and drying time and washing frequency data;

the retainer monitoring server acquires mixing time data of raw materials for preparing the plastic retainer in the high-speed mixer through the data processing module of the high-speed mixer, and stores and displays the mixing time data;

the holder monitoring server acquires extrusion temperature and processing duration data of raw materials for preparing the plastic holder at each extrusion area position in the extruder through the extruder data processing module, and stores and displays the extrusion temperature and the processing duration data;

the retainer monitoring server acquires drying temperature data, drying time data, injection pressure data, injection speed data and mold temperature data of raw materials for preparing the plastic retainer in the injection molding machine through the injection molding machine data processing module, and stores and displays the drying temperature data, the drying time data, the injection pressure data, the injection speed data and the mold temperature data.

Preferably, the retainer monitoring server compares the data information acquired by the washing and drying data processing module, the high-speed mixer data processing module, the extruder data processing module and the injection molding machine data processing module with a preset threshold value correspondingly to judge whether the threshold value is exceeded;

if the threshold value is exceeded, an alarm prompt is sent;

the retainer monitoring server is also connected with the user handheld terminal and sends the manufacturing process data to the user handheld terminal in real time;

and receiving data adding, deleting, modifying and checking control instructions sent by the user handheld terminal, and operating the data.

Preferably, the holder monitoring server constructs an association relationship of holder manufacturing process data, and the process personnel extract the data with the association relationship while inquiring and calling the holder manufacturing process data.

Preferably, the retainer monitoring server acquires a data calling instruction input by a craftsman and calls retainer manufacturing process data from a database;

acquiring incidence relation data for calling the holder manufacturing process data from a database, and extending the incidence relation data to the subsequent process of the incidence relation holder manufacturing process data;

acquiring subsequent processes of a stage corresponding to the cage manufacturing process data from the database according to a preset calling rule, and acquiring cage manufacturing process data of a preset amount;

the method comprises the steps that an incidence relation between the data of the process of manufacturing the calling retainer and the data of the subsequent process is built by the retainer monitoring server, and when the data of the subsequent process is not associated with the data of the previous process, a data chain of the process of manufacturing the calling retainer is formed.

Preferably, the holder monitoring server queries holder manufacturing process data of each node in the data chain for calling the holder manufacturing process, and judges whether the holder manufacturing process data has other association relations;

and if the holder manufacturing process data of the incidence relation exist, constructing crossed holder manufacturing process data on the current holder manufacturing process data to form a holder manufacturing process data network on the holder manufacturing process data chain.

Preferably, the retainer monitoring server acquires a data chain for calling the retainer manufacturing process reconfigured by a craftsman and takes the data chain as a data chain for a new retainer manufacturing process; and analyzing the relation among the manufacturing process data of each retainer in the new retainer manufacturing process data chain, and storing the related relation of the manufacturing process data of the retainer reset by the technologist into the database.

Preferably, the holder monitoring server configures a process identifier for the acquired data of each holder manufacturing process;

the process identification of the data in the manufacturing process of the retainer is configured, so that the data can be quickly extracted when being searched and inquired, and the data does not need to be scanned.

And the holder monitoring server matches the process identifier with the holder manufacturing process data type or the holder manufacturing process data attribute, and sets a main process identifier and a secondary process identifier.

Preferably, when the technician calls the cage manufacturing process data chain, the system generates a cage manufacturing process data chain based on the main process identification.

Preferably, the retainer monitoring server monitors data of the manufacturing process based on the retainer manufacturing process data chain, sets the prompt level of the super-threshold value and sends the prompt level to corresponding process personnel in a matching manner when the super-threshold value occurs.

Preferably, the holder monitoring server is further configured to configure a holder manufacturing process data type extension module, so that a technologist adds new process parameters or new equipment parameters to the system;

or the stored data of the manufacturing process of the retainer is added, deleted, changed and checked;

the retainer monitoring server is also used for predicting the development trend of the data in the current retainer manufacturing process to form a curve chart, a column chart or a pie chart for the use of process personnel;

the holder monitoring server is also used for receiving process parameters configured by a process worker;

the technological parameters comprise:

a drying oven, wherein the drying temperature is set to be 120-180 ℃, and the drying time is 5-10 hours;

presetting the mixing time of a high-speed mixer to be 10-20 min;

the temperature range of each area in the extrusion pre-setting machine is 200 ℃ to 330 ℃;

the drying temperature range of the injection molding machine is 150-200 ℃, and the drying time is 5-10 hours;

the temperature range of each section of the injection molding machine is 270 ℃ to 350 ℃, and the temperature of a nozzle is 310 ℃;

the injection pressure range is 100MPa to 130MPa, the injection speed is 70mm/s to 120mm/s, and the mold temperature is 120 ℃ to 160 ℃.

According to the technical scheme, the invention has the following advantages:

the method comprises the steps of obtaining the washing and drying time and washing frequency data of raw materials for preparing the plastic retainer in washing equipment and drying equipment, mixing time data in a high-speed mixer, extrusion temperature and processing time data of each extrusion area position in an extruder, drying temperature data, drying time data, injection pressure data, injection speed data and mold temperature data in an injection molding machine based on a retainer monitoring server, and storing and displaying the data. Comparing each datum to judge whether the threshold value is exceeded; if the threshold value is exceeded, an alarm prompt is sent out. And a data adding, deleting, modifying and checking interface is provided for a user, data monitoring is facilitated, and product quality and production efficiency are improved.

The invention can enable a craftsman to increase, delete, modify and check the previous retainer manufacturing process data in order to monitor the retainer manufacturing process data, and transfer the previous data for verification, thereby improving the product quality.

The invention avoids the problem that the technical process can not be obtained only by calling the data of a single retainer manufacturing process and needing to call a series of data at the same time,

the invention can carry out the joint extraction when the data with the incidence relation is inquired and called. The operation times are reduced, the subsequent judgment and verification process of a user is not needed, the workload of process workers is reduced, the manual error of the process workers is avoided, and the reliability of results is improved.

In the invention, as long as a craftsman inputs an acquisition instruction of a retainer manufacturing process data type or calls a technical process data instruction of one device, a retainer manufacturing process data chain can be displayed based on a rule of manufacturing process time extension, or arrangement of processes before and after the process, or retainer manufacturing process data of the same device in different time periods, so that the retainer manufacturing process data chain is ensured to have certain correlation, the craftsman can know a series of retainer manufacturing process data information, and the accuracy of technical process analysis is improved.

The process personnel can adjust the whole process data, or the equipment data, or the product data based on an organically combined retainer manufacturing process data chain, so as to meet the requirements of the production process. When the adjustment is carried out, when the current data is adjusted, the influence on the subsequent process data and the influence on the whole process can be seen, the systematicness of the process adjustment is realized, and the efficiency and the quality of manufacturing the retainer are further improved. The adjustment to single data is effectively avoided, and the whole process is influenced.

The process personnel can also configure and fetch the associated process identifier required by each node when the retainer manufacturing process data chain is called according to the process requirement or the preset requirement. The process identification may be a primary process identification or a secondary process identification. For example, if a certain node needs to associate a secondary process identifier, the node associates holder manufacturing process data corresponding to the related secondary process identifier to form a holder manufacturing process data chain, so that the configuration of data on the holder manufacturing process data chain is enriched, the monitoring requirement is met, the monitoring strength of the manufacturing process data is improved, and the product quality is ensured.

Drawings

In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.

FIG. 1 is a schematic diagram of a manufacturing process system based on a multi-specification plastic cage.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The system architecture provided by the invention can comprise: plastic cage fabrication, multiple user hand-held terminals, network and cage monitoring server 5. The network is a medium for providing a communication link between the plastic holder, a plurality of user hand-held terminals, the network and the holder monitoring server 5. The network may include various connection types, such as wired, wireless communication links, or fiber optic cables, to name a few.

It should be understood that the number of modules, networks, and servers in fig. 1 is merely illustrative. There may be any number of terminal devices, networks, and servers, as desired for implementation. For example, the server may be a server cluster composed of a plurality of servers.

The user can use the user hand-held terminal to interact with the holder monitoring server 5 through the network to receive or send messages or the like. The user handheld terminal may be a variety of electronic devices having a display screen including, but not limited to, smart phones, tablets, portable and desktop computers, digital cinema projectors, and the like.

The invention provides a manufacturing process system based on a multi-specification plastic retainer, which comprises the following components as shown in figure 1: the system comprises a washing and drying data processing module 1, a high-speed mixer data processing module 2, an extruder data processing module 3, an injection molding machine data processing module 4 and a retainer monitoring server 5, wherein the washing and drying time length and the washing times are obtained;

the washing and drying data processing module 1, the high-speed mixer data processing module 2, the extruder data processing module 3 and the injection molding machine data processing module 4 are respectively in communication connection with the retainer monitoring server 5; the holder monitoring server 5 acquires the washing and drying time and washing frequency data of the raw materials for preparing the plastic holder in the washing equipment and the drying equipment through the washing and drying data processing module 1, and stores and displays the washing and drying time and washing frequency data; the retainer monitoring server 5 acquires mixing time data of raw materials for preparing the plastic retainer in the high-speed mixer through the high-speed mixer data processing module 2, and stores and displays the mixing time data; the holder monitoring server 5 acquires the extrusion temperature and processing duration data of the raw material for preparing the plastic holder at each extrusion area position in the extruder through the extruder data processing module 3, and stores and displays the extrusion temperature and processing duration data; the retainer monitoring server 5 acquires the drying temperature data, the drying time data, the injection pressure data, the injection speed data and the mold temperature data of the raw materials for preparing the plastic retainer in the injection molding machine through the injection molding machine data processing module 4, and stores and displays the data.

The retainer monitoring server 5 compares the data information acquired by the washing and drying data processing module 1, the high-speed mixer data processing module 2, the extruder data processing module 3 and the injection molding machine data processing module 4 with a preset threshold value correspondingly to judge whether the threshold value is exceeded; if the threshold value is exceeded, an alarm prompt is sent out;

the retainer monitoring server 5 is also connected with a user handheld terminal and transmits the data of the manufacturing process to the user handheld terminal in real time; and receiving data adding, deleting, modifying and checking control instructions sent by the user handheld terminal, and operating the data.

The elements and algorithm steps of the examples described in connection with the embodiments disclosed in the multi-format plastic cage fabrication process system provided by the present invention can be implemented in electronic hardware, computer software, or a combination of both, and in the foregoing description the components and steps of the examples have been generally described in terms of function in order to clearly illustrate the interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.

The block diagram shown in the drawing of the multi-specification plastic cage manufacturing process system based on the invention is only a functional entity and does not necessarily correspond to a physically independent entity. I.e. these functional entities may be implemented in the form of software, or in one or more hardware modules or integrated circuits, or in different networks and/or processor means and/or microcontroller means.

In the embodiment provided by the invention, a large amount of data information is generated in the manufacturing process of the multi-specification plastic retainer, and a plurality of devices are simultaneously started to carry out production so as to improve the production efficiency and meet the requirement of the production progress. This results in a large amount of holder manufacturing process data, all stored in the memory.

In order to monitor the data of the manufacturing process of the retainer, a craftsman generally calls the data of the prior art to verify the data of the manufacturing process of the retainer so as to improve the quality of the product. However, due to the large amount of data, the data of the manufacturing process of the retainer can be correlated with each other. Often, the state of the process cannot be known only by calling data of a single retainer manufacturing process, and the problem of the process can be known only by calling a series of data simultaneously, or the product quality and the efficiency can be improved. When the data is called, a user needs a large amount of time to acquire or inquire the previous data, and thus, a large amount of time is needed to traverse all the retainer manufacturing process data for comparison, so that the data processing inquiry amount becomes larger, and the efficiency is lower.

Based on the above problems, the holder monitoring server 5 according to the present invention constructs the association relationship of holder manufacturing process data,

when the data with the incidence relation is inquired and called, the data with the incidence relation can be jointly extracted. The operation times are reduced, the subsequent judgment and verification process of a user is not needed, the workload of process workers is reduced, the manual error of the process workers is avoided, and the reliability of results is improved.

In the embodiment provided by the invention, a plurality of retainer manufacturing process data can be configured. The data of the manufacturing process of the retainer can comprise data of each production process, and can be data generated by the washing and drying data processing module 1, the high-speed mixer data processing module 2, the extruder data processing module 3 and the injection molding machine data processing module 4 in each production process.

The holder monitoring server 5 constructs the incidence relation of holder manufacturing process data; the association is based on data generated by a production process or generated by each of the rinsing and drying data processing module 1, the high-speed mixer data processing module 2, the extruder data processing module 3 and the injection molding machine data processing module 4 independently. Or data generated based on manufacturing process data for a specification cage.

The incidence relation can be constructed in various forms, wherein the incidence relation can be related intersection, and the calling is carried out according to the calling inquiry instruction of the process personnel.

In the embodiment provided by the invention, the holder manufacturing process data chain is obtained by constructing the incidence relation of a plurality of holder manufacturing process data.

The cage fabrication process data chain includes a plurality of interrelated nodes, each of which may relate to a plurality of cage fabrication process data of the same type. For example, one node relates to data generated by the extruder data processing module 3, the next node relates to data generated by the injection molding machine data processing module 4, and the like.

In the embodiment of the invention, the data chain of the manufacturing process of the retainer can be obtained by constructing the incidence relation of the data of the manufacturing processes of a plurality of retainers, so that the data chain of the manufacturing process of the retainer can be configured according to the rules preset by a craftsman.

In the invention, as long as a craftsman inputs an acquisition instruction of a retainer manufacturing process data type or calls a technical process data instruction of one device, a retainer manufacturing process data chain can be displayed based on a rule of manufacturing process time extension, or arrangement of processes before and after the process, or retainer manufacturing process data of the same device in different time periods, so that the retainer manufacturing process data chain is ensured to have certain correlation, the craftsman can know a series of retainer manufacturing process data information, and the accuracy of technical process analysis is improved.

In the invention, the retainer monitoring server 5 acquires a data calling instruction input by a craftsman and calls retainer manufacturing process data from a database.

Acquiring incidence relation data for calling the holder manufacturing process data from a database, and extending the incidence relation data to the subsequent process of the incidence relation holder manufacturing process data;

acquiring subsequent processes of a stage corresponding to the cage manufacturing process data from the database according to a preset calling rule, and acquiring cage manufacturing process data of a preset amount;

the holder monitoring server 5 constructs an incidence relation between the data of the procedure of manufacturing the called holder and the data of the subsequent process, and forms a data chain of the procedure of manufacturing the called holder when the data of the subsequent process is not associated with the data of the prior process.

In the embodiment provided by the present invention, the holder monitoring server 5 queries the holder production process data of each node in the data chain of the holder production process, and determines whether there is holder production process data of other association relations.

And if the holder manufacturing process data of the incidence relation exist, constructing cross holder manufacturing process data on the current holder manufacturing process data, and forming a holder manufacturing process data network on the data chain for calling the holder manufacturing process.

In the embodiment provided by the invention, the retainer monitoring server 5 acquires a data chain for calling the retainer manufacturing process reconfigured by a craftsman and uses the data chain as a data chain for a new retainer manufacturing process; and analyzing the relation among the manufacturing process data of each retainer in the new retainer manufacturing process data chain, and storing the related relation of the manufacturing process data of the retainer reset by the technologist into the database.

When the data association relation of the retainer manufacturing process is established, a craftsman identifies and analyzes each node data in the data chain of the retainer manufacturing process, judges whether the current or subsequent process is met, adjusts the data association relation of the retainer manufacturing process based on the process requirement, and stores the data association relation into the database again.

The technical personnel can adjust the whole process data, or the equipment data, or the product data based on an organically combined retainer manufacturing process data chain to meet the requirements of the production process. When the adjustment is carried out, when the current data is adjusted, the influence on the subsequent process data and the influence on the whole process can be seen, the systematicness of the process adjustment is realized, and the efficiency and the quality of manufacturing the retainer are further improved. The adjustment to single data is effectively avoided, and the whole process is influenced.

The multi-gauge plastic cage based manufacturing process system provided by the present invention may be implemented in a computer readable medium using, for example, computer software, hardware, or any combination thereof. For hardware implementation, the embodiments described herein may be implemented using at least one of an Application Specific Integrated Circuit (ASIC), a Digital Signal Processor (DSP), a Digital Signal Processing Device (DSPD), a Programmable Logic Device (PLD), a Field Programmable Gate Array (FPGA), a processor, a controller, a microcontroller, a microprocessor, and an electronic unit designed to perform the functions described herein, and in some cases, such embodiments may be implemented in a controller. For a software implementation, the implementation such as a process or a function may be implemented with a separate software module that allows performing at least one function or operation. The software codes may be implemented by software applications (or programs) written in any suitable programming language, which may be stored in memory and executed by the controller.

In the embodiment provided by the invention, the holder monitoring server 5 configures a process identifier for the acquired data of each holder manufacturing process;

the process identification of the data in the manufacturing process of the retainer is configured, so that the data can be quickly extracted when being searched and inquired, and the data does not need to be scanned.

The holder monitoring server 5 matches the process identifier with the holder manufacturing process data type or the holder manufacturing process data attribute, and sets a main process identifier and a sub process identifier.

In the embodiment of the invention, a main process identifier and a secondary process identifier of a process identifier are configured according to the importance degree of the data of the manufacturing process of the retainer in the process, or factors influencing the quality of the retainer, or the influence degree of the data of the manufacturing process of the current retainer on the associated data;

the same holder manufacturing process data corresponds to other associated holder manufacturing process data and can be a main process identifier or a secondary process identifier.

When the craftsman calls the holder manufacturing process data chain, the system generates a holder manufacturing process data chain based on the main process identification.

The process personnel can also configure and fetch the related process identification required by each node when the retainer manufacturing process data chain is called according to the process requirement or the preset requirement. The process identifier here may be a primary process identifier or a secondary process identifier. For example, if a certain node needs to associate a sub-process identifier, the node associates holder manufacturing process data corresponding to the associated sub-process identifier to form a holder manufacturing process data chain.

The retainer monitoring server 5 monitors data of the manufacturing process based on the retainer manufacturing process data chain, sets the prompt level of the super-threshold value and sends the prompt level to corresponding process personnel in a matching mode when the super-threshold value occurs.

The retainer monitoring server 5 is also used for configuring a retainer manufacturing process data type extension module so that a technologist can add new process parameters or new equipment parameters in the system;

or the stored data of the manufacturing process of the retainer is added, deleted, changed and checked;

the retainer monitoring server 5 is also used for predicting the development trend of the data of the current retainer manufacturing process and forming a curve chart, a column chart or a pie chart for the use of process personnel;

the retainer monitoring server 5 is also used for receiving process parameters configured by a process worker;

the technological parameters comprise:

a drying oven, wherein the drying temperature is set to be 120-180 ℃, and the drying time is 5-10 hours;

presetting the mixing time of a high-speed mixer to be 10-20 min;

the temperature range of each area in the extrusion presetting machine is 200 ℃ to 330 ℃;

the drying temperature range of the injection molding machine is 150-200 ℃, and the drying time is 5-10 hours;

the temperature range of each section of the injection molding machine is 270 ℃ to 350 ℃, and the temperature of a nozzle is 310 ℃;

the injection pressure range is 100MPa to 130MPa, the injection speed is 70mm/s to 120mm/s, and the mold temperature is 120 ℃ to 160 ℃.

The plastic retainer can be used as a bearing dust cap and a bearing sealing ring. Different types of seal ring materials are adopted to meet the requirements on high-temperature operation and compatibility with lubricating grease. It can be made of nitrile rubber material, and can be made of fluorocarbon, silicone resin and teflon plastic retainer under the condition of high-temp. operation.

The multi-format plastic cage based fabrication process system provided by the present invention is the exemplary elements and algorithmic steps described in connection with the embodiments disclosed herein, which may be embodied in electronic hardware, computer software, or combinations of both, and the exemplary components and steps have been described in functional generality in the foregoing description for clarity of hardware and software interchangeability. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (6)

1. A manufacturing process system based on multi-specification plastic retainers is characterized by comprising the following steps: the system comprises a washing and drying data processing module, a high-speed mixer data processing module, an extruder data processing module, an injection molding machine data processing module and a retainer monitoring server, wherein the washing and drying data processing module is used for acquiring washing and drying time and washing times;

the washing and drying data processing module, the high-speed mixer data processing module, the extruder data processing module and the injection molding machine data processing module are respectively in communication connection with the retainer monitoring server;

the holder monitoring server acquires the washing and drying time and washing frequency data of raw materials for preparing the plastic holder in the washing equipment and the drying equipment through the washing and drying data processing module, and stores and displays the washing and drying time and washing frequency data;

the retainer monitoring server acquires mixing time data of raw materials for preparing the plastic retainer in the high-speed mixer through the data processing module of the high-speed mixer, and stores and displays the mixing time data;

the holder monitoring server acquires extrusion temperature and processing duration data of raw materials for preparing the plastic holder at each extrusion area position in the extruder through the extruder data processing module, and stores and displays the extrusion temperature and the processing duration data;

the retainer monitoring server acquires drying temperature data, drying time data, injection pressure data, injection speed data and mold temperature data of raw materials for preparing the plastic retainer in the injection molding machine through the injection molding machine data processing module, and stores and displays the drying temperature data, the drying time data, the injection pressure data, the injection speed data and the mold temperature data;

the method comprises the following steps that a cage monitoring server builds an incidence relation of cage manufacturing process data, and technologists extract the data with the incidence relation jointly when inquiring and calling the cage manufacturing process data;

the method comprises the following steps that a retainer monitoring server obtains a data calling instruction input by a craftsman and calls retainer manufacturing process data from a database;

acquiring incidence relation data for calling the holder manufacturing process data from a database, and extending the incidence relation data to the subsequent process of the incidence relation holder manufacturing process data;

acquiring subsequent processes of a stage corresponding to the cage manufacturing process data from the database according to a preset calling rule, and acquiring cage manufacturing process data of a preset amount;

the method comprises the steps that a cage monitoring server builds an incidence relation between data of a cage making process and subsequent process data, and a cage making process calling data chain is formed when the subsequent process data and the prior process data are not in the incidence relation;

the retainer monitoring server inquires retainer manufacturing process data of each node in a data chain for calling the retainer manufacturing process, and judges whether the retainer manufacturing process data has other association relations or not;

if the holder manufacturing process data of the incidence relation exist, cross-shaped holder manufacturing process data are built in the current holder manufacturing process data, and a holder manufacturing process data network is formed on a data link for calling the holder manufacturing process;

the method comprises the steps that a retainer monitoring server obtains a data chain for calling a retainer manufacturing process reconfigured by a craftsman and uses the data chain as a data chain for a new retainer manufacturing process; and analyzing the relation among the manufacturing process data of each retainer in the new retainer manufacturing process data chain, and storing the related relation of the manufacturing process data of the retainer reset by the technologist into the database.

2. The multi-gauge plastic cage manufacturing process system according to claim 1,

the retainer monitoring server compares the data information acquired by the washing and drying data processing module, the high-speed mixer data processing module, the extruder data processing module and the injection molding machine data processing module with a preset threshold value correspondingly to judge whether the threshold value is exceeded;

if the threshold value is exceeded, an alarm prompt is sent;

the retainer monitoring server is also connected with the user handheld terminal and sends the manufacturing process data to the user handheld terminal in real time;

and receiving data adding, deleting, modifying and checking control instructions sent by the user handheld terminal, and operating the data.

3. The multi-gauge plastic cage manufacturing process system according to claim 1 or 2,

the holder monitoring server configures process identification for the acquired data of each holder manufacturing process;

the process identification of the data in the manufacturing process of the retainer is configured, so that the data can be quickly extracted when being searched and inquired, and the data does not need to be scanned;

and the holder monitoring server matches the process identifier with the holder manufacturing process data type or the holder manufacturing process data attribute, and sets a main process identifier and a secondary process identifier.

4. The multi-gauge plastic cage manufacturing process system according to claim 3,

when the craftsman calls the holder manufacturing process data chain, the system generates a holder manufacturing process data chain based on the main process identification.

5. The multi-gauge plastic cage manufacturing process system according to claim 3,

and the retainer monitoring server monitors the data of the manufacturing process based on the retainer manufacturing process data chain, sets the prompt level of the super threshold value and sends the prompt level to corresponding process personnel in a matching manner when the super threshold value appears.

6. The multi-gauge plastic cage manufacturing process system according to claim 1 or 2,

the holder monitoring server is also used for configuring a holder manufacturing process data type extension module so that a technologist can add new technological parameters or new equipment parameters in the system;

or the stored data of the manufacturing process of the retainer is added, deleted, changed and checked;

the retainer monitoring server is also used for predicting the development trend of the data in the current retainer manufacturing process to form a curve chart, a column chart or a pie chart for the use of process personnel;

the holder monitoring server is also used for receiving process parameters configured by a process worker;

the technological parameters comprise:

a drying oven, wherein the drying temperature is set to be 120-180 ℃, and the drying time is 5-10 hours;

presetting the mixing time of a high-speed mixer to be 10-20 min;

the temperature range of each area in the extrusion presetting machine is 200 ℃ to 330 ℃;

the drying temperature range of the injection molding machine is 150-200 ℃, and the drying time is 5-10 hours;

the temperature range of each section of the injection molding machine is 270 ℃ to 350 ℃, and the temperature of a nozzle is 310 ℃;

the injection pressure range is 100MPa to 130MPa, the injection speed is 70mm/s to 120mm/s, and the mold temperature is 120 ℃ to 160 ℃.

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