CN113021748B - Forming device of intelligence ammeter casing - Google Patents
Forming device of intelligence ammeter casing Download PDFInfo
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- CN113021748B CN113021748B CN202110250701.0A CN202110250701A CN113021748B CN 113021748 B CN113021748 B CN 113021748B CN 202110250701 A CN202110250701 A CN 202110250701A CN 113021748 B CN113021748 B CN 113021748B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R11/00—Electromechanical arrangements for measuring time integral of electric power or current, e.g. of consumption
- G01R11/02—Constructional details
- G01R11/04—Housings; Supporting racks; Arrangements of terminals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
Abstract
The invention discloses a forming device of an intelligent ammeter shell, which comprises a supporting frame, a shell forming module, a first conveying module, an infrared detection portal frame, a shell position adjusting module, a guide plate, a second conveying module and a shell edge fillet polishing module. According to the forming device of the intelligent ammeter shell, the edge of the ammeter shell can be automatically polished after forming, the finishing degree of the shell is improved, and waste of manpower and material resources is reduced; the position of the shell can be automatically adjusted after the membrane of the shell is removed, the position uniformity of each shell is ensured in the transfer process, and the polishing effect of each shell can be ensured to be unified and finished in the subsequent polishing process of the fillet. The problem of manual pouring molten high temperature raw materials into the mould and cooling, artifical membrane removal is taken out after the shaping is solved, whole process not only efficiency is slow, and very consume practitioner's physical power, the shell after the shaping also often leads to the appearance inhomogeneous because of the error of operation is solved.
Description
Technical Field
The invention belongs to the field of electric meter processing, and particularly relates to a forming device for an intelligent electric meter shell.
Background
An electric meter, i.e. an electric energy meter, is an instrument for measuring electric energy, also called an electric meter, a fire meter, an electric energy meter, a kilowatt-hour meter, and an instrument for measuring various electric quantities. In this rapidly growing electrical age today, the range of electric meters covers almost the so-called modern civilized territory of the world to speak.
Nowadays, smart meters are popularized, are one of basic devices for data acquisition of smart power grids (particularly smart power distribution grids), undertake tasks of original electric energy data acquisition, metering and transmission, and are the basis for realizing information integration, analysis optimization and information display. The intelligent electric meter has the functions of metering basic electricity consumption of the traditional electric meter, and also has intelligent functions of bidirectional multi-rate metering, user side control, bidirectional data communication of various data transmission modes, electricity larceny prevention and the like in order to adapt to the use of an intelligent power grid and new energy.
An advanced measurement system and an automatic meter reading system which are constructed on the basis of the intelligent electric meter can provide more detailed electricity utilization information for users, so that the users can better manage the electricity consumption of the users, and the aims of saving electricity charges and reducing greenhouse gas emission are fulfilled; the electricity retailer can flexibly set the time-of-use electricity price according to the demand of the user, and promote the reform of the electricity market price system; the distribution company can detect faults more quickly and respond to enhanced power network control and management in time.
The shell of the intelligent electric meter plays a firm protection role for the intelligent electric meter, in the existing intelligent electric meter production process, a practitioner generally pours molten high-temperature raw materials into a mold for cooling manually, and after molding, the molten high-temperature raw materials are removed from the mold manually, so that the whole production process is slow in efficiency, the physical strength of the practitioner is consumed very much, and the molded shell is often uneven in appearance due to operation errors. Therefore, the device which can replace manual work, automatically form the shell of the intelligent electric meter and ensure the uniform shape of the shell meets the actual requirement.
To the problems provided above, a forming device for an intelligent ammeter shell is designed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a forming device of an intelligent ammeter shell, which solves the problems that in the prior art, the efficiency is low in the whole production process, the physical strength of workers is consumed, and the formed shell is uneven in appearance due to operation errors frequently because molten high-temperature raw materials are poured into a mold to be cooled manually and are taken out after being formed after film removal manually.
The purpose of the invention can be realized by the following technical scheme:
a forming device of an intelligent ammeter shell comprises a supporting frame, wherein a discharge chute is arranged on the supporting frame, a discharge slope connected with the discharge chute is arranged on the supporting frame, a shell forming module is fixedly arranged at the upper end of the supporting frame, a first conveying module is arranged below the supporting frame, the discharge slope is arranged right above the first conveying module, an infrared detection portal frame is arranged right above the first conveying module, an infrared transmitter is arranged on the infrared detection portal frame, a shell position adjusting module is arranged on one side of the first conveying module, a guide plate is fixedly arranged on the first conveying module, a gap is reserved between the guide plate and a conveying belt of the first conveying module, a second conveying module is arranged at one end of the first conveying module, an opening is arranged in the conveying belt of the second conveying module, and a shell edge fillet polishing module is fixedly arranged on the second conveying module, and the first conveying module and the second conveying module are respectively provided with a driving motor connected with the conveying belt.
The shell forming module comprises a storage bin, a feed inlet is connected to the upper end of the storage bin, a material conveying pipe is fixedly arranged at one end of the storage bin, the feed inlet and the material conveying pipe are of hollow structures, and the storage bin is communicated with the feed inlet and the material conveying pipe.
The material conveying pipe is internally provided with an auger which penetrates through the storage bin and is connected with the storage bin in a sliding manner, the other end of the storage bin is provided with a first screw rod and a first guide rod which are connected in a rotating manner, one end of the first screw rod and one end of the first guide rod are connected with a first connecting plate, the first screw rod is connected with the first connecting plate in a rotating manner, the first guide rod is fixedly connected with the first connecting plate, one end of the first connecting plate is fixedly provided with a first motor, the output end of the first motor is communicated with the first connecting plate and is fixedly connected with the first screw rod, a second connecting plate is arranged between the storage bin and the first connecting plate, the first screw rod and the first guide rod penetrate through the second connecting plate, the first screw rod is in threaded fit with the second connecting plate, the first guide rod is connected with the second connecting plate in a sliding manner, one end of the auger is connected with the second connecting plate in a rotating manner, and a second motor is fixedly arranged at one end of the second connecting plate, and the output end of the second motor is communicated with the second connecting plate and is fixedly connected with the auger.
Further, heaters distributed in an array are fixedly arranged on the material conveying pipe, a supporting table top fixedly connected with the supporting frame is arranged right above the material conveying pipe, a heat supply device is fixedly arranged on the supporting table surface, one end of the material conveying pipe is connected with a die plate, the material transmission pipe is communicated with the die plate, heat flow dividers fixedly connected with the support frame are symmetrically arranged on two sides of the material transmission pipe, the upper end of the heat diverter is connected with a first heat conducting pipe, one end of the heating device is connected with a second heat conducting pipe, the first heat conducting pipe is connected with the second heat conducting pipe, one end of the heat diverter is connected with the third heat conducting pipe, the other end of the heat diverter is connected with a fourth heat conduction pipe, the third heat conduction pipe is connected with the side end of the mould plate, and the two ends of the heater are connected with a fifth heat conduction pipe, and the fourth heat conduction pipe is connected with the fifth heat conduction pipe.
Furthermore, one end of the die plate is provided with a second lead screw and a second guide rod, the second lead screw and the second guide rod are connected in a rotating mode, one end of the second lead screw and one end of the second guide rod are connected with a third connecting plate, the second lead screw is connected with the third connecting plate in a rotating mode, the second guide rod is fixedly connected with the third connecting plate, and bases fixedly connected with the supporting frame are arranged at the lower ends of the third connecting plate and the die plate.
The fixed first connecting rod that is equipped with of one end of third connecting plate, the fixed fourth connecting plate that is equipped with of one end of first connecting rod, the fixed third motor that is equipped with on the fourth connecting plate, be equipped with first gear and the second gear of rotation connection on the third connecting plate, first gear and second gear meshing, second lead screw intercommunication third connecting plate to with second gear fixed connection, the one end of fourth connecting plate is equipped with the round bar of rotation connection, the one end and the first gear fixed connection of round bar, the output intercommunication fourth connecting plate of third motor to with round bar fixed connection.
Further, be equipped with the fifth connecting plate between third connecting plate and the mould board, be equipped with screw and through-hole on the fifth connecting plate, the second lead screw passes the screw to with screw thread fit, the second guide arm passes the through-hole to with through-hole sliding connection, the fixed second connecting rod that is equipped with of one end of fifth connecting plate, the fixed sixth connecting plate that is equipped with of one end of second connecting rod, the fixed first cylinder that is equipped with of one end of sixth connecting plate, be equipped with the extruded article on the fifth connecting plate, the extruded article runs through the fifth connecting plate to with fifth connecting plate sliding connection, the output and the extruded article fixed connection of first cylinder.
The last fixed guide way that is equipped with of braced frame, the guide way internal fixation is equipped with the third guide arm, the fixed connecting block that is equipped with of lower extreme of fifth connecting plate, third guide arm through connection piece to with connecting block sliding connection, braced frame is last to be arranged between the guide way in the blown down tank, extruded article and the cooperation of mould board. When the die plate is attached to the fifth connecting plate, the extrusion part is arranged in the die plate, and a gap for forming the shell is reserved between the extrusion part and the die plate.
Further, the housing position adjusting module comprises a base, a fourth motor is arranged on the base, a rotary table is rotatably arranged at the upper end of the base, the output end of the fourth motor is communicated with the base and fixedly connected with the rotary table, a connecting seat is fixedly arranged at the upper end of the rotary table, a first connecting arm is fixedly arranged at one end of the connecting seat, a second connecting arm is rotatably connected at one end of the first connecting arm, a first mounting rod is fixedly arranged between the first connecting arms, a first hydraulic rod is rotatably connected with the first mounting rod, a second mounting rod is fixedly arranged between the second connecting arms, the output end of the first hydraulic rod is rotatably connected with the second mounting rod, fifth motors are fixedly arranged at two sides of the second connecting arm, the output end of each fifth motor penetrates through the second connecting arm, and a first bevel gear is symmetrically arranged at one end of each second connecting arm, and a belt is arranged between the first bevel gear and the output end of the fifth motor.
Furthermore, be equipped with the installation piece of rotation connection between the first bevel gear, the fixed telescopic cylinder that is equipped with on the installation piece, the lower extreme of installation piece rotates and is equipped with the second bevel gear, first bevel gear and second bevel gear meshing, the fixed cooperation piece that is equipped with of lower extreme of second bevel gear, be equipped with the movable block in the cooperation piece, the output of telescopic cylinder passes installation piece, second bevel gear and cooperation piece and movable block fixed connection, the symmetry is equipped with first bull stick and the second bull stick of rotation connection on the cooperation piece, the one end and the clamp splice of first bull stick and second bull stick rotate to be connected, be equipped with the third bull stick of rotation connection on the movable block, the one end and the second bull stick of third bull stick rotate to be connected, infrared transmitter and casing position adjustment module electric connection on the infrared detection portal frame.
Further, the module of polishing of casing edge fillet includes the backup pad with second transport module both ends fixed connection, the fixed arch-shaped frame that is equipped with in the backup pad, the fixed second cylinder that is equipped with in upper end of arch-shaped frame, the fixed sixth motor that is equipped with in side of arch-shaped frame, the fixed fourth guide arm that is equipped with in side of arch-shaped frame, the fixed stopper that is equipped with of one end of fourth guide arm, be equipped with the notch on the arch-shaped frame, the fourth guide arm runs through the U template to with U template sliding connection, the U template runs through the notch on the arch-shaped frame.
Furthermore, two ends of the U-shaped plate are symmetrically provided with bent rods which are rotatably connected, two ends of the U-shaped plate are provided with fixing plates, a third screw rod which is rotatably connected is arranged in the arch frame, the third screw rod is a double-end screw rod, the third screw rod penetrates through the fixing plates and is in threaded fit with the fixing plates, a first cylinder is fixedly arranged between every two adjacent bent rods, a lifting plate is arranged in the arch frame, the output end of the second cylinder penetrates through the arch frame and is fixedly connected with the lifting plate, a second cylinder is fixedly arranged in the lifting plate, a fourth rotating rod is arranged between the first cylinder and the second cylinder, the first cylinder is rotatably connected with one end of the fourth rotating rod, the second cylinder is rotatably connected with the other end of the fourth rotating rod, a grinding roller which is rotatably connected is arranged between every two adjacent bent rods, and one end of one of the two adjacent bent rods is fixedly provided with a seventh motor, and the output end of the seventh motor is communicated with the bent rod and is fixedly connected with the grinding roller.
Further, be equipped with the fourth lead screw of rotation connection on the arch frame, the output intercommunication arch frame of sixth motor to with fourth lead screw fixed connection, the fourth lead screw runs through the lift groove of vertical setting to with lift groove screw-thread fit, be equipped with the fifth lead screw of rotation connection in the lift groove, the fixed eighth motor that is equipped with of one end in lift groove, the output intercommunication lift groove of eighth motor to with fifth lead screw fixed connection, the fifth lead screw runs through the horizontal pole to with horizontal pole screw-thread fit, the fixed montant that is equipped with vertical setting on the horizontal pole, the fixed board that lifts that is equipped with of one end of montant, the fixed ninth motor that is equipped with of one end of arch frame, the output intercommunication arch frame of ninth motor 88 to with third lead screw fixed connection.
The invention has the beneficial effects that:
1. the forming device of the intelligent ammeter shell can automatically complete forming and film removal of the intelligent ammeter shell, and can automatically complete polishing of the edge of the ammeter shell after forming, so that the edge of the ammeter shell becomes a smooth fillet, the finishing degree of the shell is improved, and waste of manpower and material resources is reduced;
2. according to the forming device of the intelligent ammeter shell, the position of the shell can be automatically adjusted after the membrane of the shell is removed, the position uniformity of each shell is ensured in the transferring process, and the polishing effect of each shell can be ensured to be uniformly finished in the subsequent fillet polishing process;
3. the forming device for the intelligent ammeter shell provided by the invention is wide in application range and strong in practicability, and can be widely applied to the field of forming and processing of various workpieces.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic view of a housing forming module structure according to an embodiment of the present invention;
FIG. 3 is an enlarged schematic view of FIG. 2 at A;
FIG. 4 is a sectional view of a portion of the housing forming module according to an embodiment of the present invention;
FIG. 5 is a schematic view of a portion of a housing forming module according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a housing position adjustment module according to an embodiment of the invention;
fig. 7 is a schematic view of another perspective structure of the housing position adjustment module according to the embodiment of the invention;
FIG. 8 is an enlarged view of the structure at B of FIG. 6;
FIG. 9 is a schematic structural diagram of a housing edge fillet grinding module according to an embodiment of the invention;
FIG. 10 is a schematic view of a bottom structure of a housing edge fillet grinding module according to an embodiment of the invention;
FIG. 11 is an enlarged schematic view of FIG. 10 at C;
figure 12 is a schematic view of another perspective structure of a housing edge rounding module according to an embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
As shown in fig. 1, the forming device of the intelligent ammeter shell comprises a supporting frame 1, wherein a discharge chute is arranged on the supporting frame 1, and a discharge slope connected with the discharge chute is arranged on the supporting frame 1. The upper end of the supporting frame 1 is fixedly provided with a shell forming module 2, a first conveying module 3 is arranged below the supporting frame 1, and a discharging slope is arranged right above the first conveying module 3. An infrared detection portal frame 4 is arranged right above the first transmission module 3, an infrared transmitter is arranged on the infrared detection portal frame 4, and the position of the molded shell 9 can be scanned and reported. One side of first conveying module 3 is equipped with casing position adjustment module 5, fixed guide plate 6 that is equipped with on first conveying module 3, leave the space between the conveyer belt of guide plate 6 and first conveying module 3. One end of the first conveying module 3 is provided with a second conveying module 7, an opening is formed in a conveying belt of the second conveying module 7, and a shell edge fillet polishing module 8 is fixedly arranged on the second conveying module 7. And the first conveying module 3 and the second conveying module 7 are both provided with a driving motor connected with a conveying belt.
As shown in fig. 2, fig. 3, fig. 4, and fig. 5, the housing forming module 2 includes a storage bin 21, a feeding opening 22 is connected to an upper end of the storage bin 21, a material conveying pipe 23 is fixedly disposed at one end of the storage bin 21, the feeding opening 22, and the material conveying pipe 23 are all hollow structures, and the storage bin 21 is communicated with the feeding opening 22 and the material conveying pipe 23. The heating device is characterized in that heaters 24 distributed in an array manner are fixedly arranged on the material conveying pipe 23, a supporting table 25 fixedly connected with the supporting frame 1 is arranged right above the material conveying pipe 23, a heating device 26 is fixedly arranged on the supporting table 25, one end of the material conveying pipe 23 is connected with a die plate 210, and the material conveying pipe 23 is communicated with the die plate 210. The two sides of the material transmission pipe 23 are symmetrically provided with heat shunts 27 fixedly connected with the support frame 1, the upper ends of the heat shunts 27 are connected with first heat conduction pipes 29, one end of the heat supply device 26 is connected with second heat conduction pipes 28, and the first heat conduction pipes 29 are connected with the second heat conduction pipes 28. One end of the heat diverter 27 is connected to a third heat conduction pipe 202, the other end of the heat diverter 27 is connected to a fourth heat conduction pipe 213, the third heat conduction pipe 202 is connected to the side end of the mold plate 210, the two ends of the heater 24 are connected to a fifth heat conduction pipe 220, and the fourth heat conduction pipe 213 is connected to the fifth heat conduction pipe 220.
The material conveying pipe 23 is internally provided with an auger 217, and the auger 217 penetrates through the storage bin 21 and is connected with the storage bin 21 in a sliding manner. The other end of the storage bin 21 is provided with a first screw rod 214 and a first guide rod 201 which are connected in a rotating mode, one end of the first screw rod 214 and one end of the first guide rod 201 are connected with a first connecting plate 216, the first screw rod 214 is connected with the first connecting plate 216 in a rotating mode, and the first guide rod 201 is fixedly connected with the first connecting plate 216. A first motor 219 is fixedly arranged at one end of the first connecting plate 216, and an output end of the first motor 219 is communicated with the first connecting plate 216 and is fixedly connected with the first screw rod 214. A second connecting plate 215 is arranged between the storage bin 21 and the first connecting plate 216, the first lead screw 214 and the first guide rod 201 penetrate through the second connecting plate 215, the first lead screw 214 is in threaded fit with the second connecting plate 215, and the first guide rod 201 is in sliding connection with the second connecting plate 215. One end of the packing auger 217 is rotatably connected with the second connecting plate 215, one end of the second connecting plate 215 is fixedly provided with a second motor 218, and the output end of the second motor 218 is communicated with the second connecting plate 215 and is fixedly connected with the packing auger 217.
One end of the mold plate 210 is provided with a second lead screw 211 and a second guide rod 226 which are connected in a rotating mode, one ends of the second lead screw 211 and the second guide rod 226 are connected with a third connecting plate 223, the second lead screw 211 is connected with the third connecting plate 223 in a rotating mode, the second guide rod 226 is connected with the third connecting plate 223 in a fixed mode, and the lower ends of the third connecting plate 223 and the mold plate 210 are provided with bases 227 fixedly connected with the supporting frame 1. A first connecting rod 228 is fixedly arranged at one end of the third connecting plate 223, a fourth connecting plate 221 is fixedly arranged at one end of the first connecting rod 228, and a third motor 212 is fixedly arranged on the fourth connecting plate 221. The third connecting plate 223 is provided with a first gear 224 and a second gear 225 which are rotatably connected, the first gear 224 is engaged with the second gear 225, and the second lead screw 211 is communicated with the third connecting plate 223 and fixedly connected with the second gear 225. One end of the fourth connecting plate 221 is provided with a round bar 222 which is rotatably connected, one end of the round bar 222 is fixedly connected with the first gear 224, and the output end of the third motor 212 is communicated with the fourth connecting plate 221 and is fixedly connected with the round bar 222.
A fifth connecting plate 234 is arranged between the third connecting plate 223 and the mold plate 210, a screw hole 236 and a through hole 237 are arranged on the fifth connecting plate 234, the second screw rod 211 penetrates through the screw hole 236 and is in threaded fit with the screw hole 236, and the second guide rod 226 penetrates through the through hole 237 and is in sliding connection with the through hole 237. One end of the fifth connecting plate 234 is fixedly provided with a second connecting rod 238, one end of the second connecting rod 238 is fixedly provided with a sixth connecting plate 239, one end of the sixth connecting plate 239 is fixedly provided with a first air cylinder 231, the fifth connecting plate 234 is provided with an extrusion piece 235, the extrusion piece 235 penetrates through the fifth connecting plate 234 and is in sliding connection with the fifth connecting plate 234, and the output end of the first air cylinder 231 is fixedly connected with the extrusion piece 235. A guide groove 229 is fixedly arranged on the support frame 1, a third guide rod 230 is fixedly arranged in the guide groove 229, a connecting block 240 is fixedly arranged at the lower end of the fifth connecting plate 234, and the third guide rod 230 penetrates through the connecting block 240 and is connected with the connecting block 240 in a sliding manner. The discharge chutes on the support frame 1 are placed between the guide chutes 229 and the extrusions 235 engage the die plate 210. When the die plate 210 is engaged with the fifth web 234, the extrusions 235 are placed within the die plate 210 with a space between the extrusions 235 and the die plate 210 for forming the housing 9.
As shown in fig. 6, 7 and 8, the housing position adjusting module 5 includes a base 51, a fourth motor 52 is disposed on the base 51, a rotary table 53 is rotatably disposed at an upper end of the base 51, and an output end of the fourth motor 52 is communicated with the base 51 and is fixedly connected with the rotary table 53. The upper end of revolving stage 53 is fixed and is equipped with connecting seat 54, the fixed first connecting arm 55 that is equipped with in one end of connecting seat 54, the one end of first connecting arm 55 is equipped with the second connecting arm 58 of rotating the connection, fixed first installation pole 512 that is equipped with between the first connecting arm 55, be equipped with the first hydraulic stem 57 of rotating the connection on the first installation pole 512, fixed second installation pole 59 that is equipped with between the second connecting arm 58, the output and the second installation pole 59 of first hydraulic stem 57 rotate and are connected. And fifth motors 510 are fixedly arranged on two sides of the second connecting arm 58, and output ends of the fifth motors 510 penetrate through the second connecting arm 58. One end of the second connecting arm 58 is symmetrically provided with a first bevel gear 513, and a belt 511 is arranged between the first bevel gear 513 and the output end of the fifth motor 510. An installation block 515 in rotary connection is arranged between the first bevel gears 513, a telescopic cylinder 516 is fixedly arranged on the installation block 515, a second bevel gear 514 is arranged at the lower end of the installation block 515 in a rotary mode, and the first bevel gears 513 are meshed with the second bevel gear 514. The lower end of the second bevel gear 514 is fixedly provided with a matching block 517, a moving block 518 is arranged in the matching block 517, and the output end of the telescopic cylinder 516 passes through the mounting block 515, the second bevel gear 514 and the matching block 517 to be fixedly connected with the moving block 518. A first rotating rod 519 and a second rotating rod 520 which are connected in a rotating mode are symmetrically arranged on the matching block 517, one ends of the first rotating rod 519 and the second rotating rod 520 are connected with the clamping block 522 in a rotating mode, a third rotating rod 521 which is connected in a rotating mode is arranged on the moving block 518, and one end of the third rotating rod 521 is connected with the second rotating rod 520 in a rotating mode. And the infrared emitter on the infrared detection portal frame 4 is electrically connected with the shell position adjusting module 5.
As shown in fig. 9, 10, 11, and 12, the housing edge fillet grinding module 8 includes a support plate 81 fixedly connected to both ends of the second conveying module 7, an arch 82 is fixedly disposed on the support plate 81, a second cylinder 83 is fixedly disposed at the upper end of the arch 82, a sixth motor 84 is fixedly disposed at the side end of the arch 82, a fourth guide rod 85 is fixedly disposed at the side end of the arch 82, a limit block 86 is fixedly disposed at one end of the fourth guide rod 85, a notch is disposed on the arch 82, the fourth guide rod 85 penetrates through the U-shaped plate 87 and is slidably connected to the U-shaped plate 87, and the U-shaped plate 87 penetrates through the notch on the arch 82.
The both ends symmetry of U template 87 is equipped with the knee 814 of rotation connection, the both ends of U template 87 are equipped with fixed plate 812, be equipped with the third lead screw 813 of rotation connection in the arch 82, third lead screw 813 is double-end lead screw, third lead screw 813 runs through fixed plate 812 to with fixed plate 812 screw-thread fit. A first cylinder 819 is fixedly arranged between two adjacent bent rods 814, a lifting plate 810 is arranged in the arch frame 82, and the output end of the second cylinder 83 penetrates through the arch frame 82 and is fixedly connected with the lifting plate 810. A second cylinder 818 is fixedly arranged in the lifting plate 810, a fourth rotating rod 821 is arranged between the first cylinder 819 and the second cylinder 818, the first cylinder 819 is rotatably connected with one end of the fourth rotating rod 821, and the second cylinder 818 is rotatably connected with the other end of the fourth rotating rod 821. A grinding roller 822 rotatably connected with each other is arranged between two adjacent bent rods 814, a seventh motor 820 is fixedly arranged at one end of one bent rod 814 of the two adjacent bent rods 814, and the output end of the seventh motor 820 is communicated with the bent rods 814 and is fixedly connected with the grinding roller 822.
The arch 82 is provided with a fourth screw 824 which is rotatably connected, and the output end of the sixth motor 84 is communicated with the arch 82 and fixedly connected with the fourth screw 824. The fourth screw 824 penetrates through the vertically arranged lifting groove 89 and is in threaded fit with the lifting groove 89. Be equipped with the fifth lead screw 823 of rotating the connection in the lift groove 89, the fixed eighth motor 811 that is equipped with of one end of lift groove 89, the output intercommunication lift groove 89 of eighth motor 811 to with fifth lead screw 823 fixed connection. The fifth lead screw 823 penetrates the cross bar 815 and is in threaded fit with the cross bar 815. A vertical rod 816 is fixedly arranged on the cross rod 815, and a lifting plate 817 is fixedly arranged at one end of the vertical rod 816. One end of the arch 82 is fixedly provided with a ninth motor 88, and the output end of the ninth motor 88 is communicated with the arch 82 and is fixedly connected with a third screw rod 813.
When the device is used, the heating device 26 is started to supply heat to the heater 24 and the die plate 210, then high-temperature molten materials are poured into the storage bin 21 from the feeding hole 22, then the first motor 219 is started, the auger 217 pushes the materials to move towards the die plate 210, meanwhile, the third motor 212 is started to drive the fifth connecting plate 234 to move towards the die plate 210, when the fifth connecting plate 234 is attached to the die plate 210, the third motor 212 is closed, the output end of the first cylinder 231 is controlled to extend out, and the extrusion piece 235 extends deep into the die plate 210 by a certain depth. After the material is pushed into the die plate 210, the shell 9 is formed primarily through the limit of the die plate 210 and the fifth connecting plate 234, then the second motor 218 is started, the first motor 219 is reversed, and the auger 217 rotates and returns to the initial position. At the same time, the third motor 212 is reversed and the output of the first cylinder 231 is controlled to contract, so that the housing 9 is cooled and formed and finally drops from the extrusion 235, through the discharge chute and the discharge ramp onto the first transfer module 3.
Then start first transport module 3, convey casing 9, after the scanning of infrared detection portal frame 4, infrared detection portal frame 4 sends the positional information that casing 9 scanned to casing position adjustment module 5, then casing position adjustment module 5 turns over incorrect position casing 9 for the opening of casing 9 is upwards, then conveys to second transport module 7 through the integration of guide board 6 again.
Then the second conveying module 7 conveys the shell 9 to the position right below the lifting plate 810, then the sixth motor 84 and the eighth motor 811 are started, so that the lifting plate 817 is inserted into the opening of the second conveying module 7 firstly, then the lifting plate is attached to the lower end of the shell 9, the vertical rod 816 clamps the side end of the shell 9, then the ninth motor 88 is started, the U-shaped plates 87 are controlled to move to a distance oppositely, then the seventh motor 820 is started, the output end of the second air cylinder 83 is controlled to extend out, and the side end of the shell 9 is ground. After finishing polishing, the shell 9 is placed back on the second conveying module 7, then all parts of the shell edge fillet polishing module 8 are controlled to return to the initial positions, and finally the second conveying module 7 is started to convey the shell 9 away.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (4)
1. The forming device of the intelligent ammeter shell comprises a supporting frame (1) and is characterized in that a discharge chute is arranged on the supporting frame (1), a discharge slope connected with the discharge chute is arranged on the supporting frame (1), a shell forming module (2) is fixedly arranged at the upper end of the supporting frame (1), a first conveying module (3) is arranged below the supporting frame (1), the discharge slope is arranged right above the first conveying module (3), an infrared detection portal frame (4) is arranged right above the first conveying module (3), an infrared transmitter is arranged on the infrared detection portal frame (4), a shell position adjusting module (5) is arranged on one side of the first conveying module (3), a guide plate (6) is fixedly arranged on the first conveying module (3), and a gap is reserved between the guide plate (6) and a conveying belt of the first conveying module (3), a second conveying module (7) is arranged at one end of the first conveying module (3), an opening is formed in a conveying belt of the second conveying module (7), a shell edge fillet polishing module (8) is fixedly arranged on the second conveying module (7), and driving motors connected with the conveying belt are arranged on the first conveying module (3) and the second conveying module (7);
the shell forming module (2) comprises a storage bin (21), the upper end of the storage bin (21) is connected with a feed inlet (22), one end of the storage bin (21) is fixedly provided with a material conveying pipe (23), the storage bin (21), the feed inlet (22) and the material conveying pipe (23) are all of a hollow structure, and the storage bin (21) is communicated with the feed inlet (22) and the material conveying pipe (23);
the material conveying pipe (23) is internally provided with an auger (217), the auger (217) penetrates through the storage bin (21) and is in sliding connection with the storage bin (21), the other end of the storage bin (21) is provided with a first screw rod (214) and a first guide rod (201) which are connected in a rotating manner, one end of the first screw rod (214) and one end of the first guide rod (201) are connected with a first connecting plate (216), the first screw rod (214) is connected with the first connecting plate (216) in a rotating manner, the first guide rod (201) is fixedly connected with the first connecting plate (216), one end of the first connecting plate (216) is fixedly provided with a first motor (219), the output end of the first motor (219) is communicated with the first connecting plate (216) and is fixedly connected with the first screw rod (214), a second connecting plate (215) is arranged between the storage bin (21) and the first connecting plate (216), the first screw rod (214) and the first guide rod (201) penetrate through the second connecting plate (215), the first screw rod (214) is in threaded fit with the second connecting plate (215), the first guide rod (201) is in sliding connection with the second connecting plate (215), one end of the packing auger (217) is rotatably connected with the second connecting plate (215), one end of the second connecting plate (215) is fixedly provided with a second motor (218), and the output end of the second motor (218) is communicated with the second connecting plate (215) and is fixedly connected with the packing auger (217);
the shell position adjusting module (5) comprises a base (51), a fourth motor (52) is arranged on the base (51), a rotary table (53) is arranged at the upper end of the base (51) in a rotating mode, the output end of the fourth motor (52) is communicated with the base (51) and is fixedly connected with the rotary table (53), a connecting seat (54) is fixedly arranged at the upper end of the rotary table (53), a first connecting arm (55) is fixedly arranged at one end of the connecting seat (54), a second connecting arm (58) in rotating connection is arranged at one end of the first connecting arm (55), a first mounting rod (512) is fixedly arranged between the first connecting arms (55), a first hydraulic rod (57) in rotating connection is arranged on the first mounting rod (512), a second mounting rod (59) is fixedly arranged between the second connecting arms (58), the output end of the first hydraulic rod (57) is rotatably connected with the second mounting rod (59), a fifth motor (510) is fixedly arranged on two sides of the second connecting arm (58), the output end of the fifth motor (510) penetrates through the second connecting arm (58), first bevel gears (513) are symmetrically arranged at one end of the second connecting arm (58), and a belt (511) is arranged between the first bevel gears (513) and the output end of the fifth motor (510);
the bevel gear mechanism is characterized in that a mounting block (515) in rotary connection is arranged between the first bevel gears (513), a telescopic cylinder (516) is fixedly arranged on the mounting block (515), a second bevel gear (514) is arranged at the lower end of the mounting block (515) in a rotary manner, the first bevel gear (513) is meshed with the second bevel gear (514), a matching block (517) is fixedly arranged at the lower end of the second bevel gear (514), a moving block (518) is arranged in the matching block (517), the output end of the telescopic cylinder (516) penetrates through the mounting block (515), the second bevel gear (514) and the matching block (517) to be fixedly connected with the moving block (518), a first rotating rod (519) and a second rotating rod (520) in rotary connection are symmetrically arranged on the matching block (517), one end of the first rotating rod (519) and one end of the second rotating rod (520) are in rotary connection with the clamping block (522), and a third rotating rod (521) in rotary connection is arranged on the moving block (518), one end of the third rotating rod (521) is rotatably connected with the second rotating rod (520), and an infrared emitter on the infrared detection portal frame (4) is electrically connected with the shell position adjusting module (5);
the shell edge fillet grinding module (8) comprises a supporting plate (81) fixedly connected with two ends of a second conveying module (7), an arch frame (82) is fixedly arranged on the supporting plate (81), a second cylinder (83) is fixedly arranged at the upper end of the arch frame (82), a sixth motor (84) is fixedly arranged at the side end of the arch frame (82), a fourth guide rod (85) is fixedly arranged at the side end of the arch frame (82), a limiting block (86) is fixedly arranged at one end of the fourth guide rod (85), a notch is formed in the arch frame (82), the fourth guide rod (85) penetrates through a U-shaped plate (87) and is in sliding connection with the U-shaped plate (87), and the U-shaped plate (87) penetrates through the notch in the arch frame (82);
bent rods (814) which are connected in a rotating mode are symmetrically arranged at two ends of the U-shaped plate (87), fixing plates (812) are arranged at two ends of the U-shaped plate (87), third screw rods (813) which are connected in a rotating mode are arranged in the arch frame (82), the third screw rods (813) are double-head screw rods, the third screw rods (813) penetrate through the fixing plates (812) and are in threaded fit with the fixing plates (812), first cylinders (819) are fixedly arranged between every two adjacent bent rods (814), a lifting plate (810) is arranged in the arch frame (82), the output end of the second air cylinder (83) penetrates through the arch frame (82) and is fixedly connected with the lifting plate (810), second cylinders (818) are fixedly arranged in the lifting plate (810), a fourth rotating rod (821) is arranged between the first cylinders (819) and the second cylinders (818), and the first cylinders (819) are rotatably connected with one end of the fourth rotating rod (821), the second cylinder (818) is rotatably connected with the other end of the fourth rotating rod (821), a grinding roller (822) which is rotatably connected with the two adjacent bent rods (814) is arranged between the two adjacent bent rods (814), a seventh motor (820) is fixedly arranged at one end of one bent rod (814) of the two adjacent bent rods (814), and the output end of the seventh motor (820) is communicated with the bent rod (814) and is fixedly connected with the grinding roller (822);
the arc-shaped frame (82) is provided with a fourth screw rod (824) which is rotatably connected, the output end of a sixth motor (84) is communicated with the arc-shaped frame (82) and is fixedly connected with the fourth screw rod (824), the fourth screw rod (824) penetrates through a vertically arranged lifting groove (89) and is in threaded fit with the lifting groove (89), a fifth screw rod (823) which is rotatably connected is arranged in the lifting groove (89), one end of the lifting groove (89) is fixedly provided with an eighth motor (811), the output end of the eighth motor (811) is communicated with the lifting groove (89) and is fixedly connected with the fifth screw rod (823), the fifth screw rod (823) penetrates through a cross rod (815) and is in threaded fit with the cross rod (815), the cross rod (815) is fixedly provided with a vertically arranged vertical rod (816), one end of the vertical rod (816) is fixedly provided with a lifting plate (817), one end of the arc-shaped frame (82) is fixedly provided with a ninth motor (88), the output end of the ninth motor (88) is communicated with the arch frame (82) and is fixedly connected with the third screw rod (813).
2. The forming device of the intelligent ammeter shell as recited in claim 1, wherein the material conveying pipe (23) is fixedly provided with heaters (24) distributed in an array manner, a supporting table top (25) fixedly connected with the supporting frame (1) is arranged right above the material conveying pipe (23), the supporting table top (25) is fixedly provided with a heat supply device (26), one end of the material conveying pipe (23) is connected with a mold plate (210), the material conveying pipe (23) is communicated with the mold plate (210), heat shunts (27) fixedly connected with the supporting frame (1) are symmetrically arranged on two sides of the material conveying pipe (23), the upper end of each heat shunt (27) is connected with a first heat pipe (29), one end of each heat supply device (26) is connected with a second heat pipe (28), and the first heat pipes (29) are connected with the second heat pipes (28), one end of the heat diverter (27) is connected with a third heat conduction pipe (202), the other end of the heat diverter (27) is connected with a fourth heat conduction pipe (213), the third heat conduction pipe (202) is connected with the side end of the die plate (210), the two ends of the heater (24) are connected with a fifth heat conduction pipe (220), and the fourth heat conduction pipe (213) is connected with the fifth heat conduction pipe (220).
3. The forming device of the intelligent ammeter shell as in claim 2, wherein one end of the die plate (210) is provided with a second screw rod (211) and a second guide rod (226) which are rotatably connected, one end of the second screw rod (211) and one end of the second guide rod (226) are connected with a third connecting plate (223), the second screw rod (211) is rotatably connected with the third connecting plate (223), the second guide rod (226) is fixedly connected with the third connecting plate (223), and the lower ends of the third connecting plate (223) and the die plate (210) are provided with a base (227) which is fixedly connected with the support frame (1);
the one end of third connecting plate (223) is fixed and is equipped with first connecting rod (228), the fixed fourth connecting plate (221) that is equipped with in one end of first connecting rod (228), fixed third motor (212) that is equipped with on fourth connecting plate (221), be equipped with first gear (224) and second gear (225) of rotating the connection on third connecting plate (223), first gear (224) and second gear (225) meshing, second lead screw (211) intercommunication third connecting plate (223) to with second gear (225) fixed connection, the one end of fourth connecting plate (221) is equipped with round bar (222) of rotating the connection, the one end and the first gear (224) fixed connection of round bar (222), the output intercommunication fourth connecting plate (221) of third motor (212) to with round bar (222) fixed connection.
4. The forming device of the intelligent ammeter shell of claim 3, wherein a fifth connecting plate (234) is arranged between the third connecting plate (223) and the die plate (210), the fifth connecting plate (234) is provided with a screw hole (236) and a through hole (237), the second lead screw (211) passes through the screw hole (236) and is in threaded fit with the screw hole (236), the second guide rod (226) passes through the through hole (237) and is slidably connected with the through hole (237), one end of the fifth connecting plate (234) is fixedly provided with a second connecting rod (238), one end of the second connecting rod (238) is fixedly provided with a sixth connecting plate (239), one end of the sixth connecting plate (239) is fixedly provided with a first cylinder (231), the fifth connecting plate (234) is provided with an extrusion part (235), and the extrusion part (235) passes through the fifth connecting plate (234), the output end of the first air cylinder (231) is fixedly connected with the extrusion piece (235);
fixed guide way (229) that are equipped with on braced frame (1), guide way (229) internal fixation is equipped with third guide arm (230), the lower extreme of fifth connecting plate (234) is fixed and is equipped with connecting block (240), third guide arm (230) through connection piece (240) to with connecting block (240) sliding connection, the blown down tank on braced frame (1) is arranged in between guide way (229), extruded article (235) and mould board (210) cooperation, when mould board (210) and fifth connecting plate (234) laminating, in mould board (210) are arranged in to extruded article (235), and leave the fashioned space that is used for casing (9) between extruded article (235) and mould board (210).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110250701.0A CN113021748B (en) | 2021-03-08 | 2021-03-08 | Forming device of intelligence ammeter casing |
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| CN202110250701.0A CN113021748B (en) | 2021-03-08 | 2021-03-08 | Forming device of intelligence ammeter casing |
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| CN113858446A (en) * | 2021-10-08 | 2021-12-31 | 临泉晶宫绿建节能建筑有限公司 | Bridge deck production and processing device and application method thereof |
| CN114406701B (en) * | 2021-12-23 | 2023-01-06 | 浙江旗声电子科技股份有限公司 | Multi-pad long and short axis loudspeaker shell forming device and forming method |
| CN117565331B (en) * | 2024-01-16 | 2024-03-19 | 南安京源中科信息技术有限公司 | Intelligent water meter shell forming device |
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| TW577624U (en) * | 2003-03-14 | 2004-02-21 | View Technology Co Ltd 3 | Package structure of small-sized card |
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| CN107756728A (en) * | 2017-11-23 | 2018-03-06 | 江苏祥华科技有限公司 | A kind of electric meter case finishing is to tight device |
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Denomination of invention: A forming device for smart meter shell Effective date of registration: 20220705 Granted publication date: 20211224 Pledgee: Xitangqiao sub branch of Zhejiang Haiyan Rural Commercial Bank Co.,Ltd. Pledgor: ZHEJIANG NENGXING ELECTRICAL TECHNOLOGY Co.,Ltd. Registration number: Y2022330001243 |
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