High-precision machining clamp for large gear thrust surface
Technical Field
The invention belongs to the technical field of gear machining, and mainly relates to a high-precision machining clamp for a large gear thrust surface.
Background
Due to the defects in the aspect of structural design, the existing gear clamp mainly aims at fixing small-size gears, few machining clamps are used for machining large-size gears, the machining precision of a thrust surface cannot be guaranteed particularly for machining large-size gear thrust surfaces, the working efficiency of a machining tool is low, and the machined large-size gear thrust surfaces cannot meet the working requirements.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and develops a high-precision machining clamp for a large gear thrust surface, so that the purposes of improving the working efficiency of a machining tool and meeting the working effect of a machined large-size gear thrust surface are achieved.
The purpose of the invention is realized as follows: the workstation is connected fixedly through the bolt with the anchor clamps base in fixed configuration's workstation top workstation and anchor clamps base anchor clamps top inboard be equipped with the through-hole, the through-hole excircle is concentric circles with the anchor clamps excircle, can place the gear shaft in the through-hole anchor clamps upper portion be equipped with four axial hydraulic pressure adjustment supports, but four axial hydraulic pressure adjustment supports vertical lift and is used for gear workpiece axial adjustment and axial fixity, four axial hydraulic pressure adjustment supports and is gamma configuration anchor clamps upper portion outside be equipped with four radial adjustment jack catchs and be connected through bolt and anchor clamps upper portion outside, four radial adjustment jack catchs are used for gear workpiece radial fixity, four radial adjustment jack catchs are alpha configuration, four radial adjustment jack catchs carry out radial adjustment and fix through radial adjustment hole, constitute gear wheel thrust face high accuracy processing anchor clamps up to this.
The technical scheme of the invention completes radial fixation of the gear workpiece and axial adjustment and fixation of the gear workpiece, and has the characteristics of novel, reasonable and simple structural design, compact overall structure, high operating efficiency, high machining precision of the gear thrust surface, reliable use and strong adaptability.
Drawings
FIG. 1 is a schematic view of the overall structure of a high-precision machining fixture for a thrust surface of a large gear;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a top view of the FIG. 1 pawl without radial adjustment;
FIG. 4 is a schematic view of the overall structure of the bull gear machining;
description of part numbers in the figures:
1. the device comprises an operation table, 2, a clamp base, 3, radial adjusting clamping jaws, 4, an axial hydraulic adjusting support, 5, a gear workpiece, 6, a machining tool, 7, radial adjusting holes, 8 and a clamp through hole.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. A large gear thrust surface high-precision machining clamp is characterized in that an operating platform 1 and a clamp base 2 above an operating platform 1 in fixed configuration are fixedly connected through bolts, a clamp through hole 8 is formed in the inner side above the clamp, the outer circle of the clamp through hole 8 and the outer circle of the clamp are concentric circles, a gear shaft can be placed in the through hole, four axial hydraulic adjusting supports 4 are arranged on the upper portion of the clamp, the four axial hydraulic adjusting supports 4 can vertically lift and are used for axially adjusting and axially fixing a gear workpiece 5, the four axial hydraulic adjusting supports 4 are in gamma configuration, four radial adjusting clamping jaws 3 are arranged on the outer side of the upper portion of the clamp and are connected with the outer side of the upper portion of the clamp through bolts, the four radial adjusting clamping jaws 3 are used for radially fixing the gear workpiece 5, the four radial adjusting clamping jaws 3 are in alpha configuration, and the four radial adjusting clamping jaws 3 are radially adjusted, and meanwhile, adjacent axial hydraulic adjusting supports and radial adjusting clamping jaws are arranged at an angle of 45 degrees.
During operation, the operating platform 1 and the clamp base 2 are fixedly connected through bolts above the fixedly arranged operating platform 1, the gear shaft of the gear workpiece 5 is placed in the through hole of the clamp, four axial hydraulic adjusting supports 4 are arranged at the upper part of the clamp, the four axial hydraulic adjusting supports 4 can be vertically lifted and used for axially adjusting and axially fixing a gear workpiece 5, the four axial hydraulic adjusting supports 4 are in gamma configuration, the outer side of the upper portion of the clamp is provided with four radial adjusting clamping jaws 3 which are connected with the outer side of the upper portion of the clamp through bolts, the four radial adjusting clamping jaws 3 are used for radially fixing a gear workpiece 5, the four radial adjusting clamping jaws 3 are in alpha configuration, the four radial adjusting clamping jaws 3 are radially adjusted and fixed through radial adjusting holes 7, and a machining tool 6 is used for machining a thrust surface of the gear workpiece 5 so as to meet and adapt to the requirement of machining precision of the gear thrust surface.