CN113002006A - Customized orthopedic insole processing equipment and processing technology thereof - Google Patents
Customized orthopedic insole processing equipment and processing technology thereof Download PDFInfo
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- CN113002006A CN113002006A CN202110366662.0A CN202110366662A CN113002006A CN 113002006 A CN113002006 A CN 113002006A CN 202110366662 A CN202110366662 A CN 202110366662A CN 113002006 A CN113002006 A CN 113002006A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D1/00—Foot or last measuring devices; Measuring devices for shoe parts
- A43D1/02—Foot-measuring devices
- A43D1/025—Foot-measuring devices comprising optical means, e.g. mirrors, photo-electric cells, for measuring or inspecting feet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
- B29L2031/507—Insoles
Abstract
The invention discloses customized orthopedic insole processing equipment, which belongs to the technical field of insole processing and comprises a foot detection and analysis device, wherein a heating softening box is arranged on one side of the foot detection and analysis device, a mould pressing device is arranged on the other side of the heating softening box, and an insole baking and pressing machine is arranged on the other side of the mould pressing device; when the insole baking and pressing machine stops using the insole baking and pressing machine, the water pump pumps liquid in the water tank, the heat collection fins collect heat and conduct the heat to the heat absorption pipes, then the heat is collected through the liquid in the heat absorption pipes, and the collected liquid is conveyed into the water tank through the water inlet pipe, so that the heat recycling is improved.
Description
Technical Field
The invention belongs to the technical field of insole processing, and particularly relates to customized orthopedic insole processing equipment and a processing technology thereof.
Background
In the Chinese folk custom, the embroidery decoration of the clothes, shoes and hats is often rich in certain meaning of moral and supports the good blessings and ideal of relatives. The shoe pad is wife embroidered by mother and daughter before, the red sole shows the joy of the mother and the joy of the mother. The ancient poem young melon in Chinese means that the branches of young melon are continuous and the young melon is also propagated and delayed from small to large. Young melon symbolizes the delay of offspring generations. Some young melon patterns are continuous with branches and leaves of young melon, and some patterns are inserted with butterflies and the butterfly is inserted between young melons. Various patterns in the insole symbolize the beauty of people for life, and the embroidered patterns of the double insoles in the figure are similar to peony, so that the idea that the flowers are bloomed is taken.
The prior art has the following problems: the existing customized orthopedic insole processing equipment is inconvenient in foot detection and analysis when in use, needs to adjust different standing postures for detection, and is troublesome to use; the heat of the oven is wasted in the process of pressing the insoles, and the utilization rate is low; meanwhile, the insole material is heated to generate odor which is inconvenient to absorb and easy to cause environmental pollution.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a processing device and a processing technology of a customized orthopedic insole, which have the characteristics of portability in detection, heat recovery and portability in odor adsorption.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a customization orthopedic shoe-pad processing equipment, includes foot detection and analysis device, one side of foot detection and analysis device is provided with the heat softening case, the opposite side of heat softening case is provided with mould suppression device, the opposite side of mould suppression device is provided with the shoe-pad and toasts the pressfitting machine, one side that the shoe-pad toasted the pressfitting machine is provided with the marking machine, the side that heat softening case and shoe-pad toasted the pressfitting machine all is provided with gaseous adsorption tank.
Further, foot detection and analysis device includes base, slide, bottom camera, slide rail, mount, side camera, transparent plate and spout, wherein, the upper end both sides of base are provided with the transparent plate, the lower extreme that the inside of base is located the transparent plate is provided with the bottom camera, be provided with the slide rail in the middle of the inside of base, the surface of slide rail is provided with the slide, the upper end of slide is provided with the mount, the both sides of mount are provided with the side camera, be provided with the spout in the middle of the upper end surface of base.
Further, the shoe-pad baking and pressing machine comprises a heat absorption pipe, a water outlet pipe, a water pump, a water tank, a heat preservation layer, a water inlet pipe, a pressing rotating table and a heating plate, the pressing rotating table is arranged in the middle of the inside of the machine case of the shoe-pad baking and pressing machine, the heating plate is arranged on the side edge of the inside of the machine case of the shoe-pad baking and pressing machine, the water tank is arranged at the bottom of the shoe-pad baking and pressing machine, the water pump is arranged on the side edge of the upper end of the water tank, the water outlet pipe is arranged at the output end of the water pump, the heat.
Furthermore, heat collecting fins are uniformly arranged on the surface of the heat absorption pipe.
Furthermore, the outer surface of the water tank is uniformly provided with a heat preservation layer.
Further, the gas adsorption box includes gas outlet, first filter screen, active carbon, second filter screen, collection chamber, air inlet and adsorbs the box, wherein, the side lower extreme that adsorbs the box is provided with the air inlet, the inside bottom that adsorbs the box is provided with collects the chamber, the upper end that adsorbs the box is provided with the gas outlet, the below of gas outlet is provided with first filter screen, the lower extreme of first filter screen is provided with active carbon, the lower extreme of active carbon is provided with the second filter screen.
Furthermore, a baffle is arranged in the adsorption box body and at the position flush with the air inlet.
Further, the processing technology of the customized orthopedic insole processing equipment comprises the following steps:
the method comprises the following steps: foot detection and analysis; the patient firstly uses a foot state analysis and insole customization device and system to detect and analyze foot conditions, and the detection process is as follows:
the method comprises the following steps: starting and initializing a foot detection and analysis device;
secondly, the step of: the foot detection and analysis device comprises a transparent plate, a detection sheet, a sliding seat, side cameras, a foot detection and analysis device and a foot detection and analysis device, wherein the detection sheet enters the analysis and detection sheet of the foot detection and analysis device, a detected person stands on the transparent plate back to the machine in a relaxed posture, the sliding seat slides along a sliding rail through foot bottom detection of the bottom cameras, the side cameras at two ends of a fixing frame at the upper end of the sliding seat move, and the side cameras move to perform side;
③: acquiring and analyzing foot footprints of a detected person, selecting corresponding arch conditions on a display screen, analyzing images of the detected person from ankles to the soles, analyzing and judging characteristics of foot parts, determining foot state types and selecting corresponding foot state types on the display screen;
fourthly, the method comprises the following steps: product introduction, structure and effect graph display are carried out to form a detection analysis report, a report two-dimensional code is generated on a display screen, a detected person can acquire the detection analysis report in a code scanning mode, and the detected person can also leave own name, gender, mailbox and other information to subscribe product related information;
fifthly: determining the type selection and the manufacturing method of the personalized insole according to the detection and analysis result and the product characteristics of the detected person, starting manufacturing, and waiting for the standard action to be performed when the insole is manufactured by knowing the insole through a video playing page in the insole manufacturing process;
step two: softening the insole; setting the temperature of the heating and softening box at 110 ℃ for 6 minutes, enabling the upper layer, the lower layer or the upper and lower layers to enter a standby state simultaneously, turning on a heating switch of the heating and softening box, then placing an original unscheduled insole or an insole which is scheduled to be formed and needs to be plasticized again into the upper layer or the lower layer of the heater, and turning off the heating switch of the heating and softening box when the insole is gradually softened to be plasticized;
step three: manufacturing a single-layer insole; the manufacturing mould is arranged on the glass plate of the equipment base, when a detected person steps on the insole which is arranged on the corresponding position of the mould and softened to a plastic state, the shape of the insole can be changed according to the shape of the individual foot, and the insole becomes a pair of customized orthopedic insoles completely fitting the shape of the individual foot after being cooled and shaped;
step four: determining the structure of the insole, wherein the insole body part sequentially comprises from top to bottom: the first layer is a breathable anti-slip surface layer with an antibacterial coating, the second layer is a high-damping rebound layer made of polyurethane foam material, the third layer is a core thermoplastic support plate, the fourth layer is a high-temperature hot-melt adhesive layer with an auxiliary support effect, and the fifth layer is a high-wear-resistance non-woven fabric bottom layer;
step five: producing insoles; the method comprises the following specific steps:
the method comprises the following steps: compounding the layer 1 and the layer 2 at the temperature of 160 ℃ and 300 revolutions per minute in a compounding machine and water-based adhesive mode;
secondly, the step of: compounding the 2 nd layer and the 3 rd layer by adopting PU glue, and then baking and pressing the layers in an insole baking and pressing machine at 90 ℃ at 700 revolutions per minute;
③: laminating a bottom sheet attaching position on a 5 th layer by using a mould, then placing a 4 th layer into the attaching position for pressing tightly, then laying a 3 rd layer on the 4 th layer and the 5 th layer in a flatly-laid way, performing flattening treatment at the speed of 600 revolutions per minute in an insole baking and laminating machine at the temperature of 120 ℃, and taking out after pressing;
fourthly, the method comprises the following steps: an upper cutting machine, wherein a steel knife is used for cutting the appearance of the insole;
fifthly: and (4) placing the manufactured insole on a marking machine for trademark printing.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, a user stands on the transparent plate, the bottom camera is aligned with the transparent plate to perform sole detection, the sliding seat slides along the sliding rail, the side cameras at two ends of the fixing frame at the upper end of the sliding seat move to perform side ankle detection, and sole data can be accurately detected without adjusting the posture;
2. when the insole baking and pressing machine stops using the insole baking and pressing machine, the water pump extracts liquid in the water tank, the heat collection fins collect heat and conduct the heat to the heat absorption pipe, then the heat is collected through the liquid in the heat absorption pipe, the well-collected liquid is conveyed into the water tank through the water inlet pipe, the heat is preserved through the heat preservation layer, and the heat recycling is improved;
3. according to the invention, the gas adsorption boxes are arranged on the side edges of the heating and softening box and the insole baking and pressing machine, odor generated by heating the insole baking and pressing machine and the heating and softening box enters the adsorption box body through the gas inlet, the second filter screen performs solid filtration, the filtered impurities fall into the collection cavity, the activated carbon performs adsorption, the first filter screen performs secondary filtration, and the filtered gas is discharged from the gas outlet, so that the environmental protection is improved, and the harmful gas generated during processing is avoided.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of a foot detection and analysis apparatus of the present invention;
FIG. 3 is a top view of the base of the present invention;
FIG. 4 is a cross-sectional view of the insole bake press of the present invention;
FIG. 5 is a cross-sectional view of a heat absorbing tube of the present invention;
FIG. 6 is a cross-sectional view of a gas adsorption tank of the present invention;
in the figure: 1. a foot detection and analysis device; 11. a base; 12. a slide base; 13. a bottom camera; 14. a slide rail; 15. a fixed mount; 16. a side camera; 17. a transparent plate; 18. a chute; 2. heating and softening the box; 3. a mold pressing device; 4. baking and pressing machine for insole; 41. a heat absorbing pipe; 42. a water outlet pipe; 43. a water pump; 44. a water tank; 45. a heat-insulating layer; 46. a water inlet pipe; 47. pressing a rotating table; 48. heating plates; 49. heat collecting fins; 5. marking machine; 6. a gas adsorption tank; 61. an air outlet; 62. a first filter screen; 63. activated carbon; 64. a second filter screen; 65. a baffle plate; 66. a collection chamber; 67. an air inlet; 68. and (5) adsorbing the box body.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: the utility model provides a customization orthopedic shoe-pad processing equipment, includes foot detection and analysis device 1, and one side of foot detection and analysis device 1 is provided with heats softening box 2, and the opposite side that heats softening box 2 is provided with mould suppression device 3, and the opposite side of mould suppression device 3 is provided with the shoe-pad and toasts pressfitting machine 4, and one side that the shoe-pad toasted pressfitting machine 4 is provided with marking machine 5, and the side that heats softening box 2 and shoe-pad toast pressfitting machine 4 all is provided with gas adsorption tank 6.
Further, the foot detection and analysis device 1 comprises a base 11, a sliding seat 12, a bottom camera 13, a sliding rail 14, a fixing frame 15, a side camera 16, a transparent plate 17 and a sliding groove 18, wherein the transparent plate 17 is arranged on two sides of the upper end of the base 11, the bottom camera 13 is arranged inside the base 11 and positioned at the lower end of the transparent plate 17, the sliding rail 14 is arranged in the middle of the inside of the base 11, the sliding seat 12 is arranged on the surface of the sliding rail 14, the fixing frame 15 is arranged on the upper end of the sliding seat 12, the side camera 16 is arranged on two sides of the fixing frame 15, and the sliding groove 18 is arranged in.
Further, the insole baking and laminating machine 4 comprises a heat absorption pipe 41, a water outlet pipe 42, a water pump 43, a water tank 44, a heat insulation layer 45, a water inlet pipe 46, a laminating rotating table 47 and a heating plate 48, wherein the laminating rotating table 47 is arranged in the middle of the inside of the chassis of the insole baking and laminating machine 4, the heating plate 48 is arranged on the side edge of the inside of the chassis of the insole baking and laminating machine 4, the water tank 44 is arranged at the bottom of the insole baking and laminating machine 4, the water pump 43 is arranged on the side edge of the upper end of the water tank 44, the water outlet pipe 42 is arranged at the output end of the water pump 43, the heat absorption pipe 41 is connected to the.
Further, in the present invention, the heat absorbing pipes 41 are uniformly provided with heat collecting fins 49 on the surface thereof.
Further, in the present invention, an insulating layer 45 is uniformly disposed on the outer surface of the water tank 44.
Further, the gas adsorption tank 6 comprises an air outlet 61, a first filter screen 62, activated carbon 63, a second filter screen 64, a collection chamber 66, an air inlet 67 and an adsorption tank body 68, wherein the air inlet 67 is arranged at the lower end of the side edge of the adsorption tank body 68, the collection chamber 66 is arranged at the bottom inside the adsorption tank body 68, the air outlet 61 is arranged at the upper end of the adsorption tank body 68, the first filter screen 62 is arranged below the air outlet 61, the activated carbon 63 is arranged at the lower end of the first filter screen 62, and the second filter screen 64 is arranged at the lower end of the activated carbon 63.
Further, in the present invention, a baffle 65 is provided in the interior of the adsorption box 68 at a position flush with the air inlet 67.
Further, the processing technology of the customized orthopedic insole processing equipment comprises the following steps:
the method comprises the following steps: foot detection and analysis; the patient firstly uses a foot state analysis and insole customization device and system to detect and analyze foot conditions, and the detection process is as follows:
the method comprises the following steps: starting and initializing the foot detection and analysis device 1;
secondly, the step of: entering an analysis and detection page of the foot detection and analysis device 1, a detected person stands on a transparent plate 17 back to the machine in a relaxed posture, through sole detection of a bottom camera 13, a sliding seat 12 slides along a sliding rail 14, side cameras 16 at two ends of a fixed frame 15 at the upper end of the sliding seat 12 move, and the side cameras 16 move to perform side ankle detection, so that the sole condition of the detected person can be clearly presented;
③: acquiring and analyzing foot footprints of a detected person, selecting corresponding arch conditions on a display screen, analyzing images of the detected person from ankles to the soles, analyzing and judging characteristics of foot parts, determining foot state types and selecting corresponding foot state types on the display screen;
fourthly, the method comprises the following steps: product introduction, structure and effect graph display are carried out to form a detection analysis report, a report two-dimensional code is generated on a display screen, a detected person can acquire the detection analysis report in a code scanning mode, and the detected person can also leave own name, gender, mailbox and other information to subscribe product related information;
fifthly: determining the type selection and the manufacturing method of the personalized insole according to the detection and analysis result and the product characteristics of the detected person, starting manufacturing, and waiting for the standard action to be performed when the insole is manufactured by knowing the insole through a video playing page in the insole manufacturing process;
step two: softening the insole; setting the temperature of the heating and softening box 2 at 110 ℃ for 6 minutes, enabling the upper layer, the lower layer or the upper and lower layers to enter a standby state simultaneously, turning on a heating switch of the heating and softening box 2, placing an original unscheduled insole or an insole which is ordered and formed and needs to be plasticized again into the upper layer or the lower layer of a heater, and turning off the heating switch of the heating and softening box 2 when the insole is gradually softened to be plasticized;
step three: manufacturing a single-layer insole; the manufacturing mould is arranged on the glass plate of the equipment base, when a detected person steps on the insole which is arranged on the corresponding position of the mould and softened to a plastic state, the shape of the insole can be changed according to the shape of the individual foot, and the insole becomes a pair of customized orthopedic insoles completely fitting the shape of the individual foot after being cooled and shaped;
step four: determining the structure of the insole, wherein the insole body part sequentially comprises from top to bottom: the first layer is a breathable anti-slip surface layer with an antibacterial coating, the second layer is a high-damping rebound layer made of polyurethane foam material, the third layer is a core thermoplastic support plate, the fourth layer is a high-temperature hot-melt adhesive layer with an auxiliary support effect, and the fifth layer is a high-wear-resistance non-woven fabric bottom layer;
step five: producing insoles; the method comprises the following specific steps:
the method comprises the following steps: compounding the layer 1 and the layer 2 at the temperature of 160 ℃ and 300 revolutions per minute in a compounding machine and water-based adhesive mode;
secondly, the step of: the 2 nd layer and the 3 rd layer are compounded by PU glue, and then the insole is baked and pressed in a pressing machine 4 at 90 ℃ for 700 r/min;
③: laminating a bottom sheet attaching position on a 5 th layer by using a mould, then putting a 4 th layer into the attaching position for pressing tightly, then laying a 3 rd layer on the 4 th layer and the 5 th layer in a flatly-laid way, baking the insole in a laminating machine 4 at the temperature of 120 ℃, at the speed of 600 rpm, flattening, and taking out after pressing;
fourthly, the method comprises the following steps: an upper cutting machine, wherein a steel knife is used for cutting the appearance of the insole;
fifthly: and (3) placing the manufactured insole on a marking machine 5 for trademark printing.
The working principle and the using process of the invention are as follows: odor generated by heating the insole baking and pressing machine 4 and the heating and softening box 2 enters the adsorption box body 68 through the air inlet 67, the second filter screen 64 performs solid filtration, the filtered impurities fall into the collection cavity 66, the activated carbon 63 performs adsorption, the first filter screen 62 performs secondary filtration, the filtered gas is discharged from the air outlet 61, the environmental protection is improved, and harmful gas is prevented from being generated during processing;
when the insole baking and laminating machine 4 stops using the insole baking and laminating machine 4 and the temperature in the insole baking and laminating machine 4 is high, the water pump 43 pumps liquid in the water tank 44, the heat collection fins 49 collect heat and conduct the heat to the heat absorption pipe 41, then the heat is collected through the liquid in the heat absorption pipe 41, the collected liquid is conveyed to the water inlet tank 44 through the water inlet pipe 46, heat is preserved through the heat preservation layer 45, and heat recycling is improved;
a user stands on the transparent plate 17, aligns the transparent plate 17 through the bottom camera 13 to perform sole detection, the sliding seat 12 slides along the sliding rail 14, the side cameras 16 at two ends of the fixing frame 15 at the upper end of the sliding seat 12 move, the side cameras 16 move to perform side ankle detection, and sole data can be accurately detected without adjusting posture;
the processing technology of the customized orthopedic insole processing equipment comprises the following steps:
the method comprises the following steps: foot detection and analysis; the patient firstly uses a foot state analysis and insole customization device and system to detect and analyze foot conditions, and the detection process is as follows:
the method comprises the following steps: starting and initializing the foot detection and analysis device 1;
secondly, the step of: entering an analysis and detection page of the foot detection and analysis device 1, a detected person stands on a transparent plate 17 back to the machine in a relaxed posture, through sole detection of a bottom camera 13, a sliding seat 12 slides along a sliding rail 14, side cameras 16 at two ends of a fixed frame 15 at the upper end of the sliding seat 12 move, and the side cameras 16 move to perform side ankle detection, so that the sole condition of the detected person can be clearly presented;
③: acquiring and analyzing foot footprints of a detected person, selecting corresponding arch conditions on a display screen, analyzing images of the detected person from ankles to the soles, analyzing and judging characteristics of foot parts, determining foot state types and selecting corresponding foot state types on the display screen;
fourthly, the method comprises the following steps: product introduction, structure and effect graph display are carried out to form a detection analysis report, a report two-dimensional code is generated on a display screen, a detected person can acquire the detection analysis report in a code scanning mode, and the detected person can also leave own name, gender, mailbox and other information to subscribe product related information;
fifthly: determining the type selection and the manufacturing method of the personalized insole according to the detection and analysis result and the product characteristics of the detected person, starting manufacturing, and waiting for the standard action to be performed when the insole is manufactured by knowing the insole through a video playing page in the insole manufacturing process;
step two: softening the insole; setting the temperature of the heating and softening box 2 at 110 ℃ for 6 minutes, enabling the upper layer, the lower layer or the upper and lower layers to enter a standby state simultaneously, turning on a heating switch of the heating and softening box 2, placing an original unscheduled insole or an insole which is ordered and formed and needs to be plasticized again into the upper layer or the lower layer of a heater, and turning off the heating switch of the heating and softening box 2 when the insole is gradually softened to be plasticized;
step three: manufacturing a single-layer insole; the manufacturing mould is arranged on the glass plate of the equipment base, when a detected person steps on the insole which is arranged on the corresponding position of the mould and softened to a plastic state, the shape of the insole can be changed according to the shape of the individual foot, and the insole becomes a pair of customized orthopedic insoles completely fitting the shape of the individual foot after being cooled and shaped;
step four: determining the structure of the insole, wherein the insole body part sequentially comprises from top to bottom: the first layer is a breathable anti-slip surface layer with an antibacterial coating, the second layer is a high-damping rebound layer made of polyurethane foam material, the third layer is a core thermoplastic support plate, the fourth layer is a high-temperature hot-melt adhesive layer with an auxiliary support effect, and the fifth layer is a high-wear-resistance non-woven fabric bottom layer;
step five: producing insoles; the method comprises the following specific steps:
the method comprises the following steps: compounding the layer 1 and the layer 2 at the temperature of 160 ℃ and 300 revolutions per minute in a compounding machine and water-based adhesive mode;
secondly, the step of: the 2 nd layer and the 3 rd layer are compounded by PU glue, and then the insole is baked and pressed in a pressing machine 4 at 90 ℃ for 700 r/min;
③: laminating a bottom sheet attaching position on a 5 th layer by using a mould, then putting a 4 th layer into the attaching position for pressing tightly, then laying a 3 rd layer on the 4 th layer and the 5 th layer in a flatly-laid way, baking the insole in a laminating machine 4 at the temperature of 120 ℃, at the speed of 600 rpm, flattening, and taking out after pressing;
fourthly, the method comprises the following steps: an upper cutting machine, wherein a steel knife is used for cutting the appearance of the insole;
fifthly: and (3) placing the manufactured insole on a marking machine 5 for trademark printing.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A custom orthotic insole processing apparatus comprising a foot detection and analysis device (1), characterised in that: one side of foot detection and analysis device (1) is provided with heat softening box (2), the opposite side of heat softening box (2) is provided with mould suppression device (3), the opposite side of mould suppression device (3) is provided with insole toasts pressfitting machine (4), one side that the insole toasted pressfitting machine (4) is provided with marking machine (5), the side that heat softening box (2) and insole toast pressfitting machine (4) all is provided with gas adsorption tank (6).
2. The custom orthopedic insole fabrication apparatus of claim 1, wherein: foot detection and analysis device (1) includes base (11), slide (12), bottom camera (13), slide rail (14), mount (15), side camera (16), transparent plate (17) and spout (18), wherein, the upper end both sides of base (11) are provided with transparent plate (17), the lower extreme that the inside of base (11) is located transparent plate (17) is provided with bottom camera (13), be provided with slide rail (14) in the middle of the inside of base (11), the surface of slide rail (14) is provided with slide (12), the upper end of slide (12) is provided with mount (15), the both sides of mount (15) are provided with side camera (16), be provided with spout (18) in the middle of the upper end surface of base (11).
3. The custom orthopedic insole fabrication apparatus of claim 1, wherein: the insole baking and pressing machine (4) comprises a heat absorption pipe (41), a water outlet pipe (42), a water pump (43), a water tank (44), a heat preservation layer (45), a water inlet pipe (46), a pressing rotating table (47) and a heating plate (48), wherein the pressing rotating table (47) is arranged in the middle of the inside of a machine case of the insole baking and pressing machine (4), the heating plate (48) is arranged on the side edge of the inside of the machine case of the insole baking and pressing machine (4), the water tank (44) is arranged at the bottom of the insole baking and pressing machine (4), the water pump (43) is arranged on the side edge of the upper end of the water tank (44), the water outlet pipe (42) is arranged at the output end of the water pump (43), the heat absorption pipe (41) is connected to the upper end of the water outlet pipe (42.
4. A custom orthotic insole processing apparatus according to claim 3, wherein: the surface of the heat absorption pipe (41) is uniformly provided with heat collection fins (49).
5. A custom orthotic insole processing apparatus according to claim 3, wherein: and the outer surface of the water tank (44) is uniformly provided with a heat-insulating layer (45).
6. The custom orthopedic insole fabrication apparatus of claim 1, wherein: gas adsorption case (6) include gas outlet (61), first filter screen (62), active carbon (63), second filter screen (64), collect chamber (66), air inlet (67) and adsorb box (68), wherein, the side lower extreme that adsorbs box (68) is provided with air inlet (67), the inside bottom that adsorbs box (68) is provided with collects chamber (66), the upper end that adsorbs box (68) is provided with gas outlet (61), the below of gas outlet (61) is provided with first filter screen (62), the lower extreme of first filter screen (62) is provided with active carbon (63), the lower extreme of active carbon (63) is provided with second filter screen (64).
7. The custom orthopedic insole fabrication apparatus of claim 6, wherein: the interior of the adsorption box body (68) is provided with a baffle (65) at the position flush with the air inlet (67).
8. A custom orthopaedic insole fabrication apparatus according to any one of claims 1 to 7, wherein: the processing technology of the customized orthopedic insole processing equipment comprises the following steps:
the method comprises the following steps: foot detection and analysis; the patient firstly uses a foot state analysis and insole customization device and system to detect and analyze foot conditions, and the detection process is as follows:
the method comprises the following steps: starting and initializing a foot detection and analysis device (1);
secondly, the step of: entering an analysis and detection page of a foot detection and analysis device (1), a detected person stands on a transparent plate (17) in a relaxed posture back to a machine, and through sole detection of a bottom camera (13), a sliding seat (12) slides along a sliding rail (14), side cameras (16) at two ends of a fixed frame (15) at the upper end of the sliding seat (12) move, and the side cameras (16) move to perform side ankle detection, so that the sole condition of the detected person can be clearly presented;
③: acquiring and analyzing foot footprints of a detected person, selecting corresponding arch conditions on a display screen, analyzing images of the detected person from ankles to the soles, analyzing and judging characteristics of foot parts, determining foot state types and selecting corresponding foot state types on the display screen;
fourthly, the method comprises the following steps: product introduction, structure and effect graph display are carried out to form a detection analysis report, a report two-dimensional code is generated on a display screen, a detected person can acquire the detection analysis report in a code scanning mode, and the detected person can also leave own name, gender, mailbox and other information to subscribe product related information;
fifthly: determining the type selection and the manufacturing method of the personalized insole according to the detection and analysis result and the product characteristics of the detected person, starting manufacturing, and waiting for the standard action to be performed when the insole is manufactured by knowing the insole through a video playing page in the insole manufacturing process;
step two: softening the insole; setting the temperature of the heating and softening box (2) at 110 ℃ for 6 minutes, enabling the upper layer, the lower layer or the upper and lower layers to enter a standby state simultaneously, turning on a heating switch of the heating and softening box (2), placing an original unscheduled insole or an insole which is ordered and formed and needs to be plasticized again into the upper layer or the lower layer of the heater, and turning off the heating switch of the heating and softening box (2) when the insole is gradually softened to a moldable state;
step three: manufacturing a single-layer insole; the manufacturing mould is arranged on the glass plate of the equipment base, when a detected person steps on the insole which is arranged on the corresponding position of the mould and softened to a plastic state, the shape of the insole can be changed according to the shape of the individual foot, and the insole becomes a pair of customized orthopedic insoles completely fitting the shape of the individual foot after being cooled and shaped;
step four: determining the structure of the insole, wherein the insole body part sequentially comprises from top to bottom: the first layer is a breathable anti-slip surface layer with an antibacterial coating, the second layer is a high-damping rebound layer made of polyurethane foam material, the third layer is a core thermoplastic support plate, the fourth layer is a high-temperature hot-melt adhesive layer with an auxiliary support effect, and the fifth layer is a high-wear-resistance non-woven fabric bottom layer;
step five: producing insoles; the method comprises the following specific steps:
the method comprises the following steps: compounding the layer 1 and the layer 2 at the temperature of 160 ℃ and 300 revolutions per minute in a compounding machine and water-based adhesive mode;
secondly, the step of: the 2 nd layer and the 3 rd layer are compounded by PU glue, and then the insole is baked and pressed in a pressing machine (4) at 90 ℃ for 700 r/min and is pressed;
③: laminating a bottom sheet laminating position on a 5 th layer by using a mould, then putting a 4 th layer into the laminating position for pressing tightly, then laying a 3 rd layer on the 4 th layer and the 5 th layer in a flatly-laid way, carrying out flattening treatment at the speed of 600 revolutions per minute in an insole baking and laminating machine (4), and taking out after the flattening treatment;
fourthly, the method comprises the following steps: an upper cutting machine, wherein a steel knife is used for cutting the appearance of the insole;
sixthly, the method comprises the following steps: and (3) placing the manufactured insole on a marking machine (5) for trademark printing.
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| CN202110366662.0A CN113002006A (en) | 2021-04-06 | 2021-04-06 | Customized orthopedic insole processing equipment and processing technology thereof |
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| CN202110366662.0A CN113002006A (en) | 2021-04-06 | 2021-04-06 | Customized orthopedic insole processing equipment and processing technology thereof |
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Application publication date: 20210622 |