Manual combination clamping device
Technical Field
The invention relates to the technical field of machine tool fixtures, in particular to a manual combined clamping device.
Background
The adoption of green design and manufacture is the necessary way for the manufacturing industry to implement the strategy of sustainable development and solve the problem of environmental pollution. Before the parts are processed, the parts need to be fixed. The machine tool clamp is indispensable technological equipment in the manufacturing industry, so the machine tool clamp is necessarily developed towards greening. At present, the part feeding characteristic is generally adopted, and parts to be machined are manually clamped on a bench vice or a tool clamp. From the energy form, the manual clamping device can be said to be the clamp with the highest greening degree. One of the fatal shortcomings of the conventional manual clamping device is that the clamping force is not large due to the limitation of the manual force, so that the application range of the manual clamping device is greatly limited.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention aims to provide a manual combination clamping device, in the manual combination clamping device, an original force is applied by screwing a screw through a wrench, and after three times of force increasing of a screw-wedge-pressing plate combination, a large output clamping force can be obtained, so that the problem of small clamping force of the manual clamping device is solved, and therefore, the clamping device can be used for replacing a hydraulic clamping device and a pneumatic clamping device with high energy consumption in some aspects. In view of the development trend, the clamping device meets the development requirement of green manufacturing technology. On the other hand, the clamping of workpieces with clamping surfaces of different heights can be realized only by replacing the proper base plate, the design requirements of the flexible clamp are met, and the flexible clamp has a wide development prospect.
The invention adopts the following technical scheme: a manual combination clamping device which is characterized in that: the device comprises a pressing plate, a spherical washer, an adjusting nut, a screw, a locking nut, a rotating wheel, a pin, a gasket, a pressure spring, a screw locking nut, a wedge, a standard steel wire ring, a support, a force application screw, a fastening screw, a base plate, a guide rail, a first countersunk screw and a second countersunk screw; the two guide rails are arranged on the two sides above the base plate through the first countersunk head screws in a connecting manner to form guide grooves; the backing plate is provided with a support, and the support is fixedly connected with the backing plate through a fastening screw; the force application screw vertically penetrates through the support; the top of the force application screw is connected with the wedge through a standard steel wire ring, and the wedge is fixed in a guide groove formed by the guide rail; one end of the screw is in threaded connection with the screw locking nut and is fixed on the clamp body in a threaded connection mode; the screw rod is sleeved with a pressure spring, a gasket, a pressure plate, a spherical washer, an adjusting nut and a locking nut from bottom to top, and the end part groove of the pressure plate, which is close to the wedge, is connected with the rotating wheel through a pin; the inclined wedge is provided with a groove, and the bottom of the rotating wheel is arranged in the inclined wedge groove.
Further, the force application screw is in threaded connection with the support.
Further, the adjusting nut is in threaded connection with the screw rod.
Further, the locking nut is in threaded connection with the screw rod.
Furthermore, the end part of the pressure plate far away from the wedge is of a downward convex arc surface structure.
Furthermore, a long hole is formed in the middle of the pressing plate.
Has the advantages that: compared with the prior art, the invention adopts the three-stage boosting manual clamping of the combination of the spiral, the inclined wedge and the pressing plate, and can obtain larger clamping force. When the height dimension of the clamping surface of the workpiece is changed, the workpiece can be clamped only by replacing the base plate, and the design requirement of the flexible clamp is met, so that the design and manufacturing cost and the production preparation period of the clamping device are effectively reduced. The device has the advantages of convenient operation, small friction loss, good self-locking performance and large clamping force, reduces the labor intensity of workers, shortens the auxiliary time, improves the production efficiency and ensures the processing quality.
Drawings
FIG. 1 is a schematic diagram of the present invention.
In the figure: 1. a positioning device; 2. a workpiece; 3. pressing a plate; 4. a spherical washer; 5. adjusting the nut; 6. a screw; 7. locking the nut; 8. a long hole; 9. a rotating wheel; 10. a pin; 11. a gasket; 12. a pressure spring; 13. the screw rod locks the nut; 14. a wedge; 15. a standard steel wire ring; 16. a support; 17. a force application screw; 18. fastening screws; 19. a base plate; 20. a clamp body; 21. a guide rail; 22. a first countersunk screw; 23. a second countersunk screw.
Detailed Description
In order that the invention may be more fully understood, reference will now be made to the accompanying drawings. The invention may be embodied in different forms and is not limited to the embodiments described herein. Rather, the embodiments are provided so that this disclosure will be thorough and complete.
As shown in the attached drawings, the manual combination clamping device comprises a pressure plate 3, a spherical washer 4, an adjusting nut 5, a screw 6, a locking nut 7, a rotating wheel 9, a pin 10, a gasket 11, a pressure spring 12, a screw locking nut 13, a wedge 14, a standard steel wire ring 15, a support 16, a force application screw 17, a fastening screw 18, a backing plate 19, a guide rail 21, a first countersunk screw 22 and a second countersunk screw 23.
The backing plate is connected and arranged on the clamp body 20 through second countersunk head screws 23, two guide rails 21 are arranged, and the two guide rails are connected and arranged on two sides above the backing plate 19 through first countersunk head screws 22 to form guide grooves; the backing plate 19 is provided with a support 16, and the support 16 and the backing plate 19 are fixedly connected through a fastening screw 18; the force application screw 17 vertically penetrates through the support 16 in a threaded connection mode.
The top of the force application screw 17 is connected with the wedge 14 through a standard steel wire ring 15, and the wedge 14 is fixed in a guide groove formed by a guide rail 21. It can be ensured that the wedge 14 can only move left and right along with the rotation of the force application screw 17 and can not rotate.
One end of the screw rod 6 is in threaded connection with the screw rod locking nut 13 and is fixed on the clamp body 20 in a threaded connection mode; the screw rod 6 is sleeved with a pressure spring 12, a gasket 11, a pressing plate 3, a spherical washer 4, an adjusting nut 5 and a locking nut 7 from bottom to top, and the adjusting nut 5 and the locking nut 7 are both in threaded connection with the screw rod 6.
The pressing plate 3 is connected with the rotating wheel 9 through the pin 10 in the end groove close to the wedge 14, so that rolling friction is generated between the pressing plate 3 and the wedge 14, large resistance caused by sliding friction is reduced, and manual operation is more convenient. The inclined plane of the inclined wedge 14 is provided with a groove, and the bottom of the rotating wheel 9 is arranged in the groove of the inclined wedge 14, so that the deflection of the pressing plate 3 in the process of clamping the workpiece 2 can be avoided, and the left end of the pressing plate 3 can only move up and down. The end of the pressure plate 3 far away from the wedge 14 is of a downwardly convex arc surface structure. The left end of the pressing plate 3 adopts a convex arc surface structure and is matched with the spherical washer 4, so that the same batch of workpieces 2 can not be influenced by the height dimension error of the clamping surface when being clamped, and the workpieces 2 can be effectively clamped. And a long hole 8 is formed in the middle of the pressing plate 3. The middle part of the pressure plate 3 is designed by a long hole 8, so that the pressure plate can adapt to the change of the position of a clamping point. The design of the guide rail 21 can ensure that the inclined wedge 14 can only move left and right, and deflection in the moving process is avoided.
In operation, the workpiece 2 is first positioned on the positioning device 1. The force application screw 17 is screwed by a wrench to push the wedge 14 to move leftwards along a guide groove formed by the two guide rails 21, the rotating wheel 9 in the inclined groove of the wedge 14 is driven to rotate around the pin 10, the right end of the pressing plate 3 is forced to move upwards, and meanwhile, the pressing plate 3 rotates anticlockwise by taking the contact part of the pressing plate 3 and the screw 6 as a fulcrum, so that the left end of the pressing plate 3 downwards clamps the workpiece 2. After the workpiece is machined, the force application screw 17 is reversely screwed by a wrench to drive the wedge 14 to move rightwards along the guide groove formed by the two guide rails 21, the rotating wheel 9 moves downwards along the inclined groove of the wedge 14 due to self weight to drive the right end of the pressing plate 3 to move downwards, meanwhile, the pressing plate 3 rotates clockwise by taking the contact part of the pressing plate and the screw rod 6 as a fulcrum, and the workpiece is upwards loosened at the left end of the pressing plate 3 under the cooperation of the pressure spring 12, so that the workpiece can be freely assembled and disassembled.
When the height dimension of the clamping surface of the workpiece 2 changes, the depth dimension of the screw 6 screwed into the clamp body 20 needs to be adjusted to a proper position in advance, and then the screw is locked by the screw locking nut 13; and (3) finely adjusting the adjusting nut 5 to enable the pressing plate 3 to be basically in a horizontal position after clamping the workpiece 2, and then locking by using a locking nut 7. When the height dimension of the clamping surface of the workpiece 2 is greatly changed, the screw rods 6 with different length dimensions and the backing plates 19 with different height dimensions need to be replaced, so that the design and manufacturing cost and the production preparation period of the clamp are effectively reduced.
In the above embodiments, all functions may be implemented, or a part of the functions may be implemented as necessary.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. The invention is not described in detail in order to avoid unnecessary repetition.