CN113000888A - Automatic machining equipment for radial threaded hole of aluminum alloy knob - Google Patents
Automatic machining equipment for radial threaded hole of aluminum alloy knob Download PDFInfo
- Publication number
- CN113000888A CN113000888A CN202011122548.5A CN202011122548A CN113000888A CN 113000888 A CN113000888 A CN 113000888A CN 202011122548 A CN202011122548 A CN 202011122548A CN 113000888 A CN113000888 A CN 113000888A
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- cylinder
- double
- knob
- clamp
- aluminum alloy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/02—Chucks
- B23B31/10—Chucks characterised by the retaining or gripping devices or their immediate operating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/03—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of endless chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
- B25J15/0683—Details of suction cup structure, e.g. grooves or ridges
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the field of knob machining, in particular to automatic machining equipment for radial screw holes of an aluminum alloy knob, which comprises a feeding mechanism, a material moving mechanism, a clamp, a horizontal punching mechanism, a double-station transferring mechanism and a small-sized conveyor belt, wherein the material moving mechanism is positioned between the feeding mechanism and the clamp, the horizontal punching mechanism and the double-station transferring mechanism are positioned beside the clamp, the small-sized conveyor belt is positioned on one side of the double-station transferring mechanism away from the clamp, the material moving mechanism comprises a sucker capable of moving above the feeding mechanism and the clamp, the double-station transferring mechanism comprises a lifting rotating mechanism and two groups of mechanical claw mechanisms symmetrically arranged at the top of the lifting rotating mechanism, the automatic machining equipment realizes the automatic unmanned machining process of the metal knob by performing a series of processes of full-automatic feeding, automatic clamping and drilling, automatic transferring and the like on the metal knob, the labor cost is saved, and the processing efficiency is effectively improved.
Description
Technical Field
The invention relates to the field of knob processing, in particular to automatic processing equipment for radial screw holes of an aluminum alloy knob.
Background
The knob is a manual element that is turned by hand. The rotation angle can reach 360 degrees, and the positioning rotation can be carried out. The classified shapes can be divided into a round knob, a polygonal knob, a pointer knob, a manual rotating disc and the like.
The knob needs to be matched with a rotary encoder to realize the effect of rotation regulation in actual use, the rotary encoder is a device which is used for measuring the rotating speed and can realize quick speed regulation by matching with a PWM (pulse-width modulation) technology, and the photoelectric rotary encoder can convert mechanical quantities such as angular displacement, angular speed and the like of an output shaft into corresponding electric pulses to be output as digital quantities (REP) through photoelectric conversion. The output is divided into a single-path output and a double-path output. The technical parameters mainly comprise the pulse number per revolution (dozens to thousands of pulses exist), the power supply voltage and the like. The single-path output means that the output of the rotary encoder is a group of pulses, while the double-path output rotary encoder outputs two groups of pulses with 90-degree A/B phase difference, and the two groups of pulses can measure the rotating speed and judge the rotating direction.
Because rotary encoder's axle head generally is equipped with the annular knurl, consequently the inner wall reason of knob should process out the same inner wall annular knurl and come the axle head annular knurl of cooperation rotary encoder, and because the degree of difficulty at knob inner wall processing annular knurl is too big, consequently generally adopt knob side opening and cooperate the mode completion fixed connection of the axle head of screw inside support tight rotary encoder, this mode is commonly known as "jackscrew", this mode needs to bore a radial hole on the lateral wall of knob, and imbed the screw shell in the hole and pass with the confession screw, and the hole of metal knob needs later stage processing to form, consequently, need one kind to carry out the equipment of side direction drilling to the metal knob blank one by one.
Disclosure of Invention
In order to solve the technical problem, the automatic processing equipment for the radial screw hole of the aluminum alloy knob is provided, and the technical scheme solves the automatic processing problem of the jackscrew hole of the metal knob.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
the utility model provides an aluminum alloy knob radial silk hole automatic processing equipment, including feed mechanism, move material mechanism, anchor clamps, the level mechanism of punching, duplex position transport mechanism and small-size conveyer belt, it is located between feed mechanism and the anchor clamps to move material mechanism, the level is punched the side that mechanism and duplex position transport mechanism all are located anchor clamps, small-size conveyer belt is located one side that duplex position transport mechanism kept away from anchor clamps, it includes one can carry out the sucking disc that removes in the top of feed mechanism and anchor clamps to move material mechanism, duplex position transport mechanism includes that lifting and drop rotating mechanism and two sets of symmetries set up in the gripper mechanism at lifting and drop rotating mechanism top.
Preferably, anchor clamps are three-jaw chuck, and three-jaw chuck's below is equipped with a supporting seat, and three-jaw chuck is fixed to be set up in the one end top of supporting seat, and the level mechanism of punching is fixed to be set up in the other end top of supporting seat, and three-jaw chuck is located and moves under the end of material mechanism.
Preferably, the mechanism of punching horizontally includes the bottom plate, first straight line guide rail, the unipolar cylinder, the electric screwdriver of drilling and electric screwdriver support, the bottom plate is the level fixed setting on the supporting seat, first straight line guide rail is the fixed one end that sets up on the bottom plate and is close to anchor clamps of horizontality, the unipolar cylinder is the fixed other end that sets up on the bottom plate of horizontality through two mounting panels, it is provided with a first slider to slide on the first straight line guide rail, the electric screwdriver support is fixed to be set up in the top of first slider, the output shaft of unipolar cylinder and the one end fixed connection of electric screwdriver support, the electric screwdriver of drilling is the horizontality and sets up on the electric screwdriver support, be equipped with on the electric screwdriver support and be used for holding the elastic gap of electric screwdriver of drilling tightly, the.
Preferably, each set of gripper mechanism comprises an air cylinder mounting seat, a mini air cylinder, a rack pull rod, a guide rod, two large gears, two small gears and two L-shaped clamping jaws, wherein the mini air cylinder is horizontally and fixedly arranged at one end of the air cylinder mounting seat, the rack pull rod is horizontally arranged at the other side of the air cylinder mounting seat, an output shaft of the mini air cylinder is fixedly connected with one end of the rack pull rod, two sides of one end, far away from the mini air cylinder, of the air cylinder mounting seat are respectively and fixedly provided with a side plate, the guide rod is horizontally arranged, two ends of the guide rod are respectively and fixedly inserted into the two side plates, one end of a short edge of each of the two L-shaped clamping jaws is slidably sleeved on the guide rod, the bottoms of the two L-shaped clamping jaws are respectively attached to the bottom of the air cylinder mounting seat, the two large gears are respectively pivoted on, two pinions coaxial fixed respectively set up in the top of two gear wheels, and two pinions mesh with the both sides of rack pull rod respectively, all are equipped with the side tooth that is used for meshing corresponding the gear wheel on the minor face of every L type clamping jaw, and the middle part cover of guide bar is equipped with a buffer spring who is used for two L type clamping jaws of outside conflict.
Preferably, rotary lifting mechanism includes revolving cylinder, first slip table cylinder and bar platform, and revolving cylinder is vertical state setting, and first slip table cylinder is vertical state through an L type support and fixes setting up on revolving cylinder's output to the output of first slip table cylinder upwards with be the bar platform middle part fixed connection that the level set up, two gripper mechanism symmetries set up in the both ends of bar platform and the outside setting of claw end of the two.
Preferably, move material mechanism and still include stand, translation mechanism and two pole cylinders, and the stand is vertical state setting, and translation mechanism is fixed to be set up in the top of stand, and two pole cylinders are vertical state and link to each other with translation mechanism's output, and the vertical downward setting of output of two pole cylinders is and be connected with a T template, and the sucking disc is vertical state and fixed the bottom that sets up in the T template.
Preferably, translation mechanism includes the crossbeam, second linear guide, the second slider, step motor, hold-in range and two synchronizing wheels, the middle part of crossbeam and the upper end fixed connection of stand, second linear guide is the fixed setting in one side of crossbeam of horizontality, the motor is fixed to be set up in the opposite side of crossbeam, two synchronizing wheels fixed point coupling respectively and the both ends of crossbeam, two synchronizing wheels lie in the same one side of crossbeam with second linear guide, step motor's output shaft passes the crossbeam and links to each other with one of them synchronizing wheel, two synchronizing wheels are connected to the hold-in range, the upper end and the hold-in range fixed connection of second slider, the lower extreme and the second linear guide slip of second slider link to each other, the both ends of crossbeam all are equipped with the buffer.
Preferably, the positions, close to the two synchronizing wheels respectively, of the tops of the two ends of the cross beam are provided with a groove type photoelectric switch, and the top of the second sliding block is fixedly connected with a detection blocking piece used for being matched with the groove type photoelectric switch.
Preferably, a second sliding table cylinder which is in a horizontal state and used for pushing the double-station transfer mechanism to the clamp is fixedly arranged at the bottom of the lifting and rotating mechanism.
Preferably, the feeding mechanism comprises a vibrating feeding disc and a lengthened feeding channel, one end of the lengthened feeding channel is connected with the vibrating feeding disc, and the other end of the lengthened feeding channel extends to a position right below the starting end of the output end moving path of the material moving mechanism.
The invention has the beneficial effects that: through carrying out a series of processes such as full-automatic material loading, self-holding and drilling and automatic transfer and transport to the metal knob, realized the automatic unmanned course of working of metal knob, saved the cost of labor to effectual machining efficiency that has improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a partial perspective view of the first embodiment of the present invention.
Fig. 3 is a partial perspective view of the second embodiment of the present invention.
Fig. 4 is a schematic perspective view of the material moving mechanism of the present invention.
Fig. 5 is a schematic perspective view of the fixture and horizontal hole-punching mechanism of the present invention.
Fig. 6 is a schematic perspective structure view of the double-station transfer mechanism of the present invention.
Fig. 7 is a schematic perspective view of the gripper mechanism according to the present invention.
Fig. 8 is a schematic perspective view of the gripper mechanism of the present invention.
The reference numbers in the figures are:
the device comprises a feeding mechanism 1, a material moving mechanism 2, a clamp 3, a horizontal punching mechanism 4, a double-station transfer mechanism 5, a small-sized conveying belt 6, a suction cup 7, a three-jaw chuck 8, a mechanical claw mechanism 9, a supporting seat 10, a lifting and rotating mechanism 11, a bottom plate 12, a first linear guide rail 13, a single-shaft cylinder 14, a drilling electric batch 15, an electric batch support 16, a first sliding block 17, an elastic gap 18, a cylinder mounting seat 19, a mini cylinder 20, a rack pull rod 21, a guide rod 22, a large gear 23, a small gear 24, an L-shaped clamping jaw 25, a side plate 26, a side tooth 27, a buffer spring 28, a rotating cylinder 29, a first sliding table cylinder 30, a strip-shaped platform 31, an L-shaped support 32, an upright column 33, a translation mechanism 34, a double-rod cylinder 35, a T-shaped plate 36, a cross beam 37, a second linear guide rail 38, a second sliding block 39, a stepping motor 40, the detection blocking piece 45, the second sliding table air cylinder 46, the vibrating feeding disc 47, the lengthened feeding channel 48 and the knob 49.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 8, shown radial silk hole automatic processing equipment of aluminum alloy knob, including feed mechanism 1, move material mechanism 2, anchor clamps 3, the level mechanism 4 of punching, duplex position transport mechanism 5 and small-size conveyer belt 6, move material mechanism 2 and be located between feed mechanism 1 and anchor clamps 3, the level mechanism 4 of punching all is located the side of anchor clamps 3 with duplex position transport mechanism 5, small-size conveyer belt 6 is located one side that anchor clamps 3 were kept away from to duplex position transport mechanism 5, move material mechanism 2 and include one can carry out the sucking disc 7 that removes in the top of feed mechanism 1 and anchor clamps 3, duplex position transport mechanism 5 includes lifting and falling rotary mechanism 11 and two sets of symmetrical mechanical gripper mechanism 9 that set up in lifting and falling rotary mechanism 11 top. Carry out the pay-off one by one to the knob through feed mechanism 1, move material mechanism 2 and take away the knob in feed mechanism 1 one by one, put the knob in anchor clamps 3 through moving material mechanism 2, press from both sides the knob tight back through anchor clamps 3, radially punch in the side of knob through horizontal punching mechanism 4, grab the knob and rise once more after descending through gripper mechanism 9 on lifting and lowering mechanism 11 after then, and descend again after rotatory 180 and put the knob and transport away on small-size conveyer belt 6, another gripper mechanism 9 is located and waits to snatch the knob that the next processing was accomplished towards one side of anchor clamps 3 this moment, carry out radial punching to all knobs with this mode one by one.
Horizontal hole punching mechanism 4 includes bottom plate 12, first linear guide 13, unipolar cylinder 14, drilling electric screwdriver 15 and electric screwdriver support 16, bottom plate 12 is the level fixed setting on supporting seat 10, first linear guide 13 is the fixed one end that sets up on bottom plate 12 and be close to anchor clamps 3 of horizontal state, unipolar cylinder 14 is the fixed other end that sets up on bottom plate 12 of horizontal state through two mounting panels, it is provided with a first slider 17 to slide on first linear guide 13, electric screwdriver support 16 is fixed to be set up in the top of first slider 17, the output shaft of unipolar cylinder 14 and the one end fixed connection of electric screwdriver support 16, drilling electric screwdriver 15 is horizontal state and sets up on electric screwdriver support 16, be equipped with on electric screwdriver support 16 and be used for holding drilling electric screwdriver 15's elastic gap 18 tightly, one of them diameter direction coincidence of the axis direction of drilling electric screwdriver 15 and three-jaw chuck 8. After the knob is clamped by the three-jaw chuck 8, the single-shaft air cylinder 14 drives the screwdriver support 16 to move on the first linear guide rail 13 towards the direction of the three-jaw chuck 8, so as to drive the drilling screwdriver 15 to move towards the knob on the three-jaw chuck 8 until the knob is drilled radially. After the drill screwdriver 15 is mounted on the screwdriver support 16, the elastic gap 18 is contracted through the bolt, so that the drill screwdriver 15 is fixed on the screwdriver support 16.
Each group of gripper mechanisms 9 comprises an air cylinder mounting seat 19, a mini air cylinder 20, a rack pull rod 21, a guide rod 22, two large gears 23, two small gears 24 and two L-shaped clamping jaws 25, wherein the mini air cylinder 20 is fixedly arranged at one end of the air cylinder mounting seat 19 in a horizontal state, the rack pull rod 21 is horizontally arranged at the other side of the air cylinder mounting seat 19, an output shaft of the mini air cylinder 20 is fixedly connected with one end of the rack pull rod 21, two sides of one end, far away from the mini air cylinder 20, of the air cylinder mounting seat 19 are respectively and fixedly provided with a side plate 26, the guide rod 22 is horizontally arranged, two ends of the guide rod 22 are respectively and fixedly inserted in the two side plates 26, one end of the short side of each L-shaped clamping jaw 25 is slidably sleeved on the guide rod 22, the bottoms of the two L-shaped clamping jaws 25 are respectively attached to the bottom of the air cylinder mounting seat 19, and two bull gears 23 are located the both sides of rack pull rod 21 respectively, and two pinions 24 are coaxial fixed respectively and set up in the top of two bull gears 23, and two pinions 24 mesh with the both sides of rack pull rod 21 respectively, all are equipped with the side tooth 27 that is used for meshing corresponding bull gear 23 on the minor face of every L type clamping jaw 25, and the middle part cover of guide bar 22 is equipped with a buffer spring 28 that is used for two L type clamping jaws 25 of outside conflict. In-process that gripper mechanism 9 snatched the knob, drive rack pull rod 21 through mini cylinder 20 and stretch out forward to make two pinion 24 rotatory towards each other with it meshing, and then drive coaxial coupling's gear wheel 23 rotatory towards each other, thereby make two L type clamping jaws 25 through side tooth 27 and gear wheel 23 meshing keep away from each other on guide bar 22 and open, before making the knob can hold just two L type clamping jaws 25, then mini cylinder 20 drives rack pull rod 21 and withdraws, and then drives two L type clamping jaws 25 and be close to each other until the two presss from both sides the knob tightly jointly.
Rotatory elevating system includes revolving cylinder 29, first slip table cylinder 30 and bar platform 31, and revolving cylinder 29 is vertical state setting, and first slip table cylinder 30 is vertical state through an L type support 32 and fixes setting up on revolving cylinder 29's output to first slip table cylinder 30's output upwards with be the bar platform 31 middle part fixed connection that the level set up, two gripper mechanism 9 symmetries set up in bar platform 31's both ends and the outside setting of the claw end of the two. The first sliding table cylinder 30 extends upwards to lift the two mechanical claw mechanisms 9 through the strip-shaped platform 31, so that the corresponding mechanical claw mechanisms 9 can move to the upper part of the clamp 3, then the first sliding table cylinder 30 drives the strip-shaped platform 31 to descend, so that the mechanical claw mechanisms 9 descend, so that the corresponding two L-shaped clamping jaws 25 are positioned on two sides of the knob, then the three-jaw chuck 8 is loosened after the knob is clasped by the L-shaped clamping jaws 25, then the first sliding table cylinder 30 rises upwards to lift the knob away from the three-jaw chuck 8, then the rotary cylinder 29 rotates 180 degrees, so that the two mechanical claw mechanisms 9 are switched in position, so that the mechanical claw mechanism 9 which grabs the knob comes above the small-sized conveying belt 6, the other empty mechanical claw mechanism 9 comes above the three-jaw chuck 8 to wait for grabbing the next knob, and after the next knob is drilled, the strip-shaped platform 31 descends, at this time, one of the mechanical claw mechanisms 9 puts the knob on the small-sized conveyor belt 6 for transportation, and the other mechanical claw mechanism 9 picks up the knob which is just processed on the three-claw chuck 8.
The translation mechanism 34 includes a cross beam 37, a second linear guide 38, a second slider 39, a stepping motor 40, a synchronous belt 41 and two synchronous wheels 42, the middle of the cross beam 37 is fixedly connected with the upper end of the upright column 33, the second linear guide 38 is horizontally and fixedly arranged on one side of the cross beam 37, the motor is fixedly arranged on the other side of the cross beam 37, the two synchronous wheels 42 are respectively coupled with the two ends of the cross beam 37 at fixed points, the two synchronous wheels 42 and the second linear guide 38 are positioned on the same side of the cross beam 37, an output shaft of the stepping motor 40 passes through the cross beam 37 to be connected with one of the synchronous wheels 42, the synchronous belt 41 is connected with the two synchronous wheels 42, the upper end of the second slider 39 is fixedly connected with the synchronous belt 41, the lower end of the second slider 39 is slidably connected with the second linear guide 38, and buffers. The stepping motor 40 and the two synchronous wheels 42 drive the synchronous belt 41 to rotate, and the rotation of the synchronous belt 41 drives the second sliding block 39 moving with the synchronous belt to move horizontally on the second linear guide rail 38, so as to drive the double-rod air cylinder 35 fixedly connected with the second sliding block 39 to move horizontally.
The top of the two ends of the beam 37 are respectively provided with a groove-type photoelectric switch 44 at the position close to the two synchronizing wheels 42, and the top of the second slider 39 is fixedly connected with a detection blocking piece 45 used for matching with the groove-type photoelectric switch 44. The positions of the two groove-type photoelectric switches 44 respectively correspond to the positions right above the three-jaw chuck 8 and the feeding mechanism 1, so that the double-rod cylinder 35 can be accurately stopped right above the three-jaw chuck 8 and the feeding mechanism 1.
And a second sliding table cylinder 46 which is in a horizontal state and is used for pushing the double-station transfer mechanism 5 to the clamp 3 is fixedly arranged at the bottom of the lifting and rotating mechanism 11. The double-station transfer mechanism 5 is pushed away from the three-jaw chuck 8 by the second sliding table cylinder 46 so as to avoid the movement of the double-rod cylinder 35.
The feeding mechanism 1 comprises a vibrating feeding tray 47 and an elongated material channel 48, one end of the elongated material channel 48 is connected with the vibrating feeding tray 47, and the other end of the elongated material channel 48 extends to a position right below the starting end of the output end moving path of the material moving mechanism 2. The knob feeds materials to the tail end of the lengthened material channel 48 one by one through vibrating the feeding disc 47, and waits for the double-rod cylinder 35 to drive the sucker 7 to descend for sucking.
The working principle is as follows: the knob is through the end that charging tray 47 pay-off one by one lengthened material way 48 in the vibrations, it is rotatory to drive hold-in range 41 through step motor 40 and two synchronizing wheels 42, the rotation through hold-in range 41 drives second slider 39 poor with it and carries out the translation on second linear guide 38, thereby drive the double-rod cylinder 35 with second slider 39 fixed connection and carry out the translation, it moves the top to the material to drive double-rod cylinder 35 through translation mechanism 34, then double-rod cylinder 35 stretches out downwards and drives the sucking disc 7 decline on the T template 36 and absorb the knob of below, double-rod cylinder 35 drives sucking disc 7 and rises after that, thereby lift up the knob, and move the knob to three-jaw chuck 8 directly over through translation mechanism 34, then double-rod cylinder 35 stretches out downwards and sucking disc 7 loosens the knob, thereby put the knob on three-jaw chuck 8. After the knob is clamped by the three-jaw chuck 8, the single-shaft air cylinder 14 drives the screwdriver support 16 to move on the first linear guide rail 13 towards the direction of the three-jaw chuck 8, so as to drive the drilling screwdriver 15 to move towards the knob on the three-jaw chuck 8 until the knob is drilled radially. The first sliding table cylinder 30 extends upwards to lift the two mechanical claw mechanisms 9 through the strip-shaped platform 31, so that the corresponding mechanical claw mechanisms 9 can move to the upper part of the clamp 3, then the first sliding table cylinder 30 drives the strip-shaped platform 31 to descend, so that the mechanical claw mechanisms 9 descend, so that the corresponding two L-shaped clamping jaws 25 are positioned on two sides of the knob, then the three-jaw chuck 8 is loosened after the knob is clasped by the L-shaped clamping jaws 25, then the first sliding table cylinder 30 rises upwards to lift the knob away from the three-jaw chuck 8, then the rotary cylinder 29 rotates 180 degrees, so that the two mechanical claw mechanisms 9 are switched in position, so that the mechanical claw mechanism 9 which grabs the knob comes above the small-sized conveying belt 6, the other empty mechanical claw mechanism 9 comes above the three-jaw chuck 8 to wait for grabbing the next knob, and after the next knob is drilled, the strip-shaped platform 31 descends, one of the gripper mechanisms 9 now carries the knobs away on the small conveyor belt 6, while the other gripper mechanism 9 is situated on the side facing the gripper 3 waiting for the gripping of the next finished knob, in such a way that all the knobs are perforated radially one by one.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automatic processing device for radial threaded holes of aluminum alloy knobs is characterized by comprising a feeding mechanism (1), a material moving mechanism (2), a clamp (3), a horizontal punching mechanism (4), a double-station transferring mechanism (5) and a small-sized conveyor belt (6), wherein the material moving mechanism (2) is positioned between the feeding mechanism (1) and the clamp (3), the horizontal punching mechanism (4) and the double-station transferring mechanism (5) are both positioned at the side of the clamp (3), the small-sized conveyor belt (6) is positioned at one side of the double-station transferring mechanism (5) far away from the clamp (3), the material moving mechanism (2) comprises a sucker (7) capable of moving above the feeding mechanism (1) and the clamp (3), the double-station transfer mechanism (5) comprises a lifting and rotating mechanism (11) and two groups of mechanical claw mechanisms (9) which are symmetrically arranged at the top of the lifting and rotating mechanism (11).
2. The automatic machining equipment for the radial screw hole of the aluminum alloy knob according to claim 1, wherein the clamp (3) is a three-jaw chuck (8), a supporting seat (10) is arranged below the three-jaw chuck (8), the three-jaw chuck (8) is fixedly arranged at the top of one end of the supporting seat (10), the horizontal punching mechanism (4) is fixedly arranged at the top of the other end of the supporting seat (10), and the three-jaw chuck (8) is positioned right below the tail end of the material moving mechanism (2).
3. The automatic processing equipment for the radial screw hole of the aluminum alloy knob according to claim 2, wherein the horizontal punching mechanism (4) comprises a bottom plate (12), a first linear guide rail (13), a single-shaft cylinder (14), a drilling electric screwdriver (15) and an electric screwdriver support (16), the bottom plate (12) is horizontally and fixedly arranged on the support base (10), the first linear guide rail (13) is horizontally and fixedly arranged at one end of the bottom plate (12) close to the clamp (3), the single-shaft cylinder (14) is horizontally and fixedly arranged at the other end of the bottom plate (12) through two mounting plates, a first sliding block (17) is arranged on the first linear guide rail (13) in a sliding manner, the electric screwdriver support (16) is fixedly arranged at the top of the first sliding block (17), an output shaft of the single-shaft cylinder (14) is fixedly connected with one end of the electric screwdriver support (16), the drilling electric screwdriver (15) is horizontally arranged on the electric screwdriver support (16), an elastic gap (18) used for holding the drilling electric screwdriver (15) tightly is arranged on the electric screwdriver support (16), and the axial direction of the drilling electric screwdriver (15) is overlapped with one diameter direction of the three-jaw chuck (8).
4. The automatic machining equipment for the radial screw hole of the aluminum alloy knob according to claim 1, wherein each set of gripper mechanisms (9) comprises a cylinder mounting seat (19), a mini cylinder (20), a rack pull rod (21), a guide rod (22), two large gears (23), two small gears (24) and two L-shaped clamping jaws (25), the mini cylinder (20) is horizontally and fixedly arranged at one end of the cylinder mounting seat (19), the rack pull rod (21) is horizontally arranged at the other side of the cylinder mounting seat (19), an output shaft of the mini cylinder (20) is fixedly connected with one end of the rack pull rod (21), side plates (26) are fixedly arranged on two sides of one end, far away from the mini cylinder (20), of the cylinder mounting seat (19), the guide rod (22) is horizontally arranged, and two ends of the guide rod (22) are respectively and fixedly inserted into the two side plates (26), the equal slip cap in minor face one end of two L type clamping jaws (25) is located guide bar (22), and the bottom of two L type clamping jaws (25) all laminates with the bottom of cylinder mount pad (19), fixed point hub connection is on cylinder mount pad (19) respectively in two gear wheels (23), and two gear wheels (23) are located the both sides of rack pull rod (21) respectively, two pinion (24) coaxial fixation set up respectively in the top of two gear wheels (23), two pinion (24) mesh with the both sides of rack pull rod (21) respectively, all be equipped with on the minor face of every L type clamping jaw (25) and be used for meshing limit tooth (27) that correspond gear wheel (23), the middle part cover of guide bar (22) is equipped with one and is used for outside buffer spring (28) of two L type clamping jaws (25) of contradicting.
5. The automatic processing equipment for the radial screw hole of the aluminum alloy knob according to claim 1, wherein the rotary lifting mechanism comprises a rotary cylinder (29), a first sliding table cylinder (30) and a strip-shaped platform (31), the rotary cylinder (29) is arranged in a vertical state, the first sliding table cylinder (30) is fixedly arranged at the output end of the rotary cylinder (29) in a vertical state through an L-shaped support (32), the output end of the first sliding table cylinder (30) is upwards fixedly connected with the middle of the strip-shaped platform (31) which is horizontally arranged, the two mechanical claw mechanisms (9) are symmetrically arranged at two ends of the strip-shaped platform (31) and claw ends of the two mechanical claw mechanisms are outwards arranged.
6. The automatic machining equipment for the radial screw hole of the aluminum alloy knob according to claim 1, wherein the material moving mechanism (2) further comprises an upright column (33), a translation mechanism (34) and a double-rod cylinder (35), the upright column (33) is arranged in a vertical state, the translation mechanism (34) is fixedly arranged at the top of the upright column (33), the double-rod cylinder (35) is connected with the output end of the translation mechanism (34) in a vertical state, the output end of the double-rod cylinder (35) is vertically arranged downwards and is connected with a T-shaped plate (36), and the suction cup (7) is fixedly arranged at the bottom of the T-shaped plate (36) in a vertical state.
7. The automatic processing equipment for the radial screw hole of the aluminum alloy knob according to claim 6, wherein the translation mechanism (34) comprises a cross beam (37), a second linear guide rail (38), a second sliding block (39), a stepping motor (40), a synchronous belt (41) and two synchronous wheels (42), the middle part of the cross beam (37) is fixedly connected with the upper end of the upright post (33), the second linear guide rail (38) is fixedly arranged on one side of the cross beam (37) in a horizontal state, the motor is fixedly arranged on the other side of the cross beam (37), the two synchronous wheels (42) are respectively connected with two ends of the cross beam (37) in a fixed-point shaft manner, the two synchronous wheels (42) and the second linear guide rail (38) are positioned on the same side of the cross beam (37), an output shaft of the stepping motor (40) passes through the cross beam (37) to be connected with one synchronous wheel (42), the synchronous belt (41) is connected with the two, the upper end of the second sliding block (39) is fixedly connected with the synchronous belt (41), the lower end of the second sliding block (39) is connected with the second linear guide rail (38) in a sliding mode, and buffers (43) are arranged at the two ends of the cross beam (37).
8. The automatic processing equipment for the radial screw hole of the aluminum alloy knob according to claim 7, wherein a groove-type photoelectric switch (44) is arranged at the position, close to the two synchronizing wheels (42), of the tops of the two ends of the cross beam (37), and a detection blocking piece (45) used for being matched with the groove-type photoelectric switch (44) is fixedly connected to the top of the second sliding block (39).
9. The automatic processing equipment for the radial screw hole of the aluminum alloy knob according to claim 1, wherein a second sliding table cylinder (46) which is in a horizontal state and is used for pushing the double-station transfer mechanism (5) to the clamp (3) is fixedly arranged at the bottom of the lifting and rotating mechanism (11).
10. The automatic processing equipment for the radial screw hole of the aluminum alloy knob according to the claim 1, characterized in that the feeding mechanism (1) comprises a vibrating feeding tray (47) and an elongated feeding channel (48), one end of the elongated feeding channel (48) is connected with the vibrating feeding tray (47), and the other end of the elongated feeding channel (48) extends to a position right below the initial end of the output end moving path of the moving mechanism (2).
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CN202011122548.5A CN113000888A (en) | 2020-10-20 | 2020-10-20 | Automatic machining equipment for radial threaded hole of aluminum alloy knob |
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CN202011122548.5A CN113000888A (en) | 2020-10-20 | 2020-10-20 | Automatic machining equipment for radial threaded hole of aluminum alloy knob |
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CN116532688A (en) * | 2023-07-05 | 2023-08-04 | 济南压缩机厂有限公司 | Perforating device of compressor cylinder cover |
CN117300645A (en) * | 2023-11-30 | 2023-12-29 | 东莞市佳铠精密金属制品有限公司 | Full-automatic production equipment for fasteners |
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CN117300645B (en) * | 2023-11-30 | 2024-03-15 | 东莞市佳铠精密金属制品有限公司 | Full-automatic production equipment for fasteners |
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