CN112998117A - Production method of wet gluten and penetrating, cutting and pulling integrated machine thereof - Google Patents
Production method of wet gluten and penetrating, cutting and pulling integrated machine thereof Download PDFInfo
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- CN112998117A CN112998117A CN202110404653.6A CN202110404653A CN112998117A CN 112998117 A CN112998117 A CN 112998117A CN 202110404653 A CN202110404653 A CN 202110404653A CN 112998117 A CN112998117 A CN 112998117A
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- 108010068370 Glutens Proteins 0.000 title claims abstract description 146
- 235000021312 gluten Nutrition 0.000 title claims abstract description 146
- 238000005520 cutting process Methods 0.000 title claims abstract description 48
- 230000000149 penetrating effect Effects 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 54
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 54
- 241001330002 Bambuseae Species 0.000 claims abstract description 54
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 54
- 239000011425 bamboo Substances 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000007710 freezing Methods 0.000 claims abstract description 8
- 230000008014 freezing Effects 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims description 21
- 241000382353 Pupa Species 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000004898 kneading Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000009835 boiling Methods 0.000 claims description 8
- 238000007493 shaping process Methods 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 4
- 235000013312 flour Nutrition 0.000 claims description 4
- 235000019698 starch Nutrition 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 108010082495 Dietary Plant Proteins Proteins 0.000 claims description 3
- SQPVQGHHSGWUEP-UHFFFAOYSA-N O.[P] Chemical compound O.[P] SQPVQGHHSGWUEP-UHFFFAOYSA-N 0.000 claims description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 239000012267 brine Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 230000036571 hydration Effects 0.000 claims description 3
- 238000006703 hydration reaction Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 3
- 235000013599 spices Nutrition 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000002618 waking effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 2
- 108010061711 Gliadin Proteins 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 108010050792 glutenin Proteins 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/18—Vegetable proteins from wheat
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/10—Securing foodstuffs on a non-edible supporting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention relates to the technical field of wet gluten processing, in particular to a production method of wet gluten and a penetrating, cutting and pulling integrated machine thereof. According to the invention, the bamboo sticks are soaked in advance, the cold storage is carried out after the gluten strings are made, the gluten and the bamboo sticks are frozen and fixed by freezing the moisture on the surfaces of the bamboo sticks, so that the shape of the gluten is fixed, gluten resilience is avoided, the attractiveness of the gluten strings is increased, the repeated labor is reduced, the stretching mechanism and the stick penetrating mechanism on the conveying, cutting and pulling integrated machine are arranged, the motor II drives the belt to run through the belt wheel, the gluten in the placing groove is penetrated on the bamboo sticks while the bamboo sticks are pushed to penetrate through the placing groove, the needle rod is inserted into the gluten through the air cylinder, the linear motor is used for stretching and forming the gluten on the bamboo sticks through the driving stretching module, the stick penetrating and stretching forming of the gluten are realized, the manual workload is reduced, and the.
Description
Technical Field
The invention relates to the technical field of wet gluten processing, in particular to a production method of wet gluten and a penetrating, cutting and pulling integrated machine thereof.
Background
Gluten is a peculiar colloid mixed protein in wheat flour, consists of gliadin protein and glutenin protein, the dough is repeatedly rubbed and washed by clear water, starch and other impurities in the dough are completely washed away, the rest is the gluten, and the wet gluten is the gluten with more water content and is also the basis for manufacturing gluten products.
Present wet gluten is making the in-process of gluten cluster, wears to sign and stretches into loose state with the gluten on the bamboo let to the gluten and relies on the manual work more, and manual going on because the elasticity of gluten self, partial gluten cluster can take place the face muscle resilience in handling and tighten up, need stretch again, and is more troublesome.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a wet gluten production method and a stringing, cutting and pulling integrated machine thereof.
The purpose of the invention can be realized by the following technical scheme:
the production method of the wet gluten comprises the production steps of dough kneading, standing for dough standing, gluten washing by a gluten washing machine, prefabricating and forming, boiling, processing and forming, and refrigerating and shaping, and comprises the following specific steps:
1) kneading: adding flour and saline water into a dough kneading machine according to a certain proportion, and fully stirring and kneading to prepare dough;
2) standing for dough standing: moving the dough obtained in the step 1) to a chopping board, standing for 0.5-1 hour to enable vegetable proteins in the dough to be adhered to each other under the hydration action, and waking up;
3) washing the surface of a gluten washing machine: feeding the proofed dough into a gluten washing machine for washing, and rinsing the dough so that starch, water-soluble phosphorus hydrate, fat and the like in the dough flow away with water to leave wet gluten balls adhered together in the gluten washing machine;
4) prefabricating and forming: slicing the wet gluten balls in the step 3) to prepare wet gluten slices, putting the wet gluten slices into a gluten winding forming machine, and winding and wrapping the wet gluten slices into a pupa shape through a winding roller of the gluten winding forming machine;
5) boiling: and (3) putting the pupa-shaped wet gluten wrapped in the step 4) into a heating barrel for boiling, putting spices into the heating barrel, controlling the temperature of water in the heating barrel to be 60-80 ℃, fishing out the wet gluten and putting the wet gluten into cold water for cooling after the pupa of the gluten floats.
6) And (3) processing and forming: sending the gluten pupa cooked in the step 5) into a penetrating, cutting and pulling integrated machine, simultaneously putting bamboo sticks soaked in water into a stick penetrating hopper in the penetrating, cutting and pulling integrated machine, spirally cutting the gluten into a spring shape through the penetrating, cutting and pulling integrated machine, penetrating the gluten into the bamboo sticks, and simultaneously pulling the gluten on the bamboo sticks to be in a loose state;
7) and (3) refrigerating and shaping: putting the gluten strings which are penetrated in the step 6) into a refrigerating chamber for freezing storage, freezing the moisture on the bamboo sticks into ice, and fixing the gluten on the gluten strings and the bamboo sticks in an adhesion manner to shape the gluten strings.
Further, the method comprises the following steps: the salt content of the brine in the step 1) is 1% -3%.
A threading, cutting and drawing integrated machine comprises a placing frame, wherein the top end of the placing frame is fixedly connected with a top plate, the top surface of the top plate is fixedly connected with a cutting mechanism, a guide hopper is fixedly connected between two side plates of the placing frame and positioned below the cutting mechanism, a driving wheel is rotatably connected between the bottom ends of the two side plates of the placing frame, a plurality of placing grooves are formed in the outer side wall of the driving wheel at equal angles, a first motor is fixedly connected with one outer side wall of the placing frame, an output end of the first motor penetrates through one side plate of the placing frame to be in transmission connection with the driving wheel, anti-skidding grooves are formed in the two side walls of each placing groove, a stick inserting mechanism is fixedly connected with the bottom end of one outer side wall of the placing frame, a baffle is fixedly connected between one ends of the two side walls of the placing frame, a, a groove plate is fixedly connected between the two ends of the fixing frame, the inner wall of the groove plate is connected with a telescopic module in a sliding way, one end of the telescopic module is fixedly connected with the inner wall of one end of the groove plate, the top surface of the groove plate is provided with a first sliding groove, one end of the top surface of the groove plate is fixedly connected with a linear motor, one end of the linear motor is fixedly connected with the other end of the telescopic module, the side plates at the two sides of the placing rack are fixedly connected with stop levers at the upper sides of the driving wheels, gluten pupas are placed at the feeding end of the pattern cutting mechanism, the gluten pupas pass through the pattern cutting mechanism to be cut into spiral shapes and fall on the guide hopper, and slide down on the placing groove on the driving wheel near the bottom end of the guide hopper, the motor drives the driving wheel to rotate forward for one grid, the bamboo sticks are penetrated through the placing groove by the stick inserting mechanism through the anti-slip grooves corresponding to the two ends of the placing groove, simultaneously wear the gluten in the standing groove on the bamboo let, linear electric motor carries out stretch forming through the flexible module of drive to the gluten on the bamboo let.
Further, the method comprises the following steps: the stick inserting mechanism comprises a base, the outer side of one side wall of the placing rack is fixedly connected with the base, the top end of the base is fixedly connected with a stick penetrating hopper, a bottom opening of the stick penetrating hopper is fixedly connected with a hook plate, one side of the hook plate is provided with a fixed plate, two ends of the top surface of the fixed plate are rotatably connected with belt wheels, a belt is in transmission connection between the two belt wheels, two ends of the outer side wall of the belt are fixedly connected with pushing blocks, one end of the bottom surface of the fixed plate is fixedly connected with a second motor, the output end of the second motor penetrates through the fixed plate and is fixedly connected with the belt wheel in a corresponding position, a connecting plate is fixedly connected between one side wall of the fixed plate and one outer side wall of the stick penetrating hopper, the two motors drive the belt to run through the belt wheels, the pushing blocks are driven to move by the belt, bamboo sticks pass through the bottom opening of the stick penetrating hopper and fall on, and simultaneously, the gluten in the placing groove is penetrated on the bamboo stick.
Further, the method comprises the following steps: the bottom surface of frid has seted up spout two, flexible module includes the expansion frame, the branch bottom surface both ends of expansion frame have all linked firmly the fixed column, and lie in sliding connection between two fixed columns of same row have the slider, the inner wall sliding connection of slider and frid, and the slider that lies in expansion frame one end links firmly with the inner wall of frid one end, and a lateral wall that lies in the slider of the expansion frame other end has linked firmly the driving plate, the top of driving plate is passed spout one and is linked firmly with linear electric motor's output, spacing groove has been seted up to the top surface of slider, and spacing groove and corresponding fixed column sliding connection, the bottom surface of slider has linked firmly the needle bar, and after the needle bar inserted the gluten, linear electric motor driven flexible module extended to drive the gluten and extend, and make adjacent slider keep unanimous to present day apart from, make things.
Further, the method comprises the following steps: the needle bar is located the one end of slider bottom surface, and the needle bar on two adjacent sliders is located the different end of slider bottom surface, and the atress is even when making things convenient for the needle bar to drive bamboo let both sides gluten and extend, is convenient for stretch the gluten.
Further, the method comprises the following steps: the utility model discloses a movable cutter, including slider, sliding groove, clamping groove, embedded groove, fixed ear and clamping groove joint, sliding groove has been seted up to the intermediate position department of a lateral wall of slider, the joint groove has been seted up to corresponding sliding groove position department in the middle of the bottom surface of slider, the slider is supporting to be provided with the cutter, the top of cutter has linked firmly fixed ear, fixed ear and clamping groove joint, the embedded groove that agrees with the needle bar is seted up to top surface one side of cutter, sliding connection has the dead lever between the both ends of frid, and the dead lever runs through the sliding groove of a plurality of sliders, the both ends of dead lever all close soon are connected with the nut, conveniently fix the cutter installation on the slider, are.
Further, the method comprises the following steps: the bottom of cutter agrees with the cross-section of standing groove, and the bottom of cutter has seted up the emptying groove, avoids the bamboo let when making things convenient for the cutter to move down.
The invention has the beneficial effects that:
1. the bamboo sticks are soaked in advance, the gluten strings are made and then refrigerated, and the gluten and the bamboo sticks are frozen and fixed by freezing the water on the surface of the bamboo sticks, so that the shape of the gluten is fixed, the gluten is prevented from rebounding, the attractiveness of the gluten strings is improved, and the repeated labor is reduced;
2. through the arrangement of the stretching mechanism and the stick penetrating mechanism on the conveying, cutting and pulling integrated machine, the motor two-pass drives the belt to rotate through the belt wheel, the belt drives the pushing block to move, the bamboo sticks pass through the bottom opening of the stick penetrating hopper and fall on the hook plate, the pushing block moves to push the bamboo sticks to move towards the driving wheel, the bamboo sticks pass through the placing grooves through the anti-slip grooves corresponding to the two ends of the placing grooves, meanwhile, the gluten in the placing grooves is penetrated on the bamboo sticks, the motor drives the driving wheel to intermittently rotate, the placing grooves are driven to advance one grid at each time, the needle rods are inserted into the gluten through the air cylinders, the linear motor drives the telescopic modules to stretch and form the gluten on the bamboo sticks, the stick penetrating and stretching modeling of the gluten are realized, the manual workload is reduced, and the production;
3. through the setting of cutter, insert the joint inslot with the cutter through fixed ear in proper order to insert the dead lever, make the dead lever fix the cutter on the slider through fixed ear, with gluten pupa directly put into the guide fill in, a plurality of cutters cut into the fan-shaped that rolls over to gluten pupa when the cylinder drives the frid and descends to stretch to loose state to it afterwards, conveniently produce different molding gluten cluster as required, the convenient switching.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic flow diagram of a process for producing wet gluten according to the invention;
FIG. 2 is a schematic view of the piercing, cutting and pulling integrated machine of the present invention;
FIG. 3 is a schematic view of the structure of the label inserting mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the rack of the present invention;
FIG. 5 is a schematic view of the drawing mechanism according to the present invention;
FIG. 6 is an exploded view of the stretching mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the expansion module of the present invention;
FIG. 8 is a schematic view of the slider structure of the present invention;
fig. 9 is a schematic view of the structure of the cutter according to the present invention.
In the figure: 100. placing a rack; 110. a top plate; 120. a baffle plate; 130. a guide hopper; 140. a first motor; 150. a driving wheel; 151. a placement groove; 152. an anti-slip groove; 160. a stop lever; 200. a flower cutting mechanism; 300. a label inserting mechanism; 310. a base; 320. a stick passing hopper; 321. hooking the plate; 330. a fixing plate; 331. a connecting plate; 332. a pulley; 333. a pushing block; 334. a second motor; 400. a stretching mechanism; 410. a cylinder; 420. a fixing frame; 430. a linear motor; 440. a groove plate; 441. a first sliding chute; 442. a second chute; 450. a telescoping module; 451. an extension frame; 452. fixing a column; 453. a slider; 454. a limiting groove; 455. a sliding groove; 456. a needle bar; 457. a drive plate; 458. a clamping groove; 460. fixing the rod; 470. a cutter; 471. a groove is embedded; 472. fixing the ear; 473. and (5) emptying the groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a method for producing wet gluten comprises the production steps of dough kneading, standing for dough standing, gluten washing with a gluten washing machine, pre-forming, cooking, processing and forming, and cold storage and shaping, and comprises the following specific steps:
1) kneading: adding flour and saline water into a dough kneading machine according to a certain proportion, and fully stirring and kneading to prepare dough;
2) standing for dough standing: moving the dough obtained in the step 1) to a chopping board, standing for 0.5-1 hour to enable vegetable proteins in the dough to be adhered to each other under the hydration action, and waking up;
3) washing the surface of a gluten washing machine: feeding the proofed dough into a gluten washing machine for washing, and rinsing the dough so that starch, water-soluble phosphorus hydrate, fat and the like in the dough flow away with water to leave wet gluten balls adhered together in the gluten washing machine;
4) prefabricating and forming: slicing the wet gluten balls in the step 3) to prepare wet gluten slices, putting the wet gluten slices into a gluten winding forming machine, and winding and wrapping the wet gluten slices into a pupa shape through a winding roller of the gluten winding forming machine;
5) boiling: and (3) putting the pupa-shaped wet gluten wrapped in the step 4) into a heating barrel for boiling, putting spices into the heating barrel, controlling the temperature of water in the heating barrel to be 60-80 ℃, fishing out the wet gluten and putting the wet gluten into cold water for cooling after the pupa of the gluten floats.
6) And (3) processing and forming: sending the gluten pupa cooked in the step 5) into a penetrating, cutting and pulling integrated machine, simultaneously putting bamboo sticks soaked in water into a stick penetrating hopper in the penetrating, cutting and pulling integrated machine, spirally cutting the gluten into a spring shape through the penetrating, cutting and pulling integrated machine, penetrating the gluten into the bamboo sticks, and simultaneously pulling the gluten on the bamboo sticks to be in a loose state;
7) and (3) refrigerating and shaping: putting the gluten strings which are penetrated in the step 6) into a refrigerating chamber for freezing storage, freezing the moisture on the bamboo sticks into ice, and fixing the gluten on the gluten strings and the bamboo sticks in an adhesion manner to shape the gluten strings.
The salt content of the brine in the step 1) is 1% -3%.
Referring to fig. 2-9, a threading, cutting and pulling integrated machine comprises a placing frame 100, a top plate 110 is fixedly connected to the top end of the placing frame 100, a flower cutting mechanism 200 is fixedly connected to the top surface of the top plate 110, a guide hopper 130 is fixedly connected to the lower portion of the flower cutting mechanism 200 between the side plates at the two sides of the placing frame 100, a driving wheel 150 is rotatably connected between the bottom ends of the side plates at the two sides of the placing frame 100, a plurality of placing grooves 151 are formed on the outer side wall of the driving wheel 150 at equal angles, a motor 140 is fixedly connected to the outer side wall of the placing frame 100, the output end of the motor 140 penetrates through one side plate of the placing frame 100 to be in transmission connection with the driving wheel 150, anti-slip grooves 152 are formed on the side walls at the two ends of the placing groove 151, a stick inserting mechanism 300 is fixedly connected to the bottom end of the outer side wall of, the output end of the cylinder 410 is fixedly connected with a fixed frame 420, a groove plate 440 is fixedly connected between two ends of the fixed frame 420, the inner wall of the groove plate 440 is connected with a telescopic module 450 in a sliding manner, one end of the telescopic module 450 is fixedly connected with the inner wall of one end of the groove plate 440, a sliding groove 441 is formed in the top surface of the groove plate 440, one end of the top surface of the groove plate 440 is fixedly connected with a linear motor 430, one end of the linear motor 430 is fixedly connected with the other end of the telescopic module 450, both side plates of the rack 100 are positioned on the upper side of a driving wheel 150 and are fixedly connected with a stop lever 160, gluten pupas are placed into the feeding end of the pattern cutting mechanism 200, the gluten pupas are cut into a spiral shape through the pattern cutting mechanism 200, fall onto a guide hopper 130 and slide down on the driving wheel 150 and close to a placement groove 151 at the bottom end of the guide hopper 130, the driving wheel 150 is driven by a motor 140 to rotate forwards for one lattice, the bamboo sticks are, the linear motor 430 stretches and forms gluten on the bamboo stick by driving the stretching module 450.
The stick inserting mechanism 300 comprises a base 310, the outer side of one side wall of the placing rack 100 is fixedly connected with the base 310, the top end of the base 310 is fixedly connected with a stick passing hopper 320, a hook plate 321 is fixedly connected with an opening at the bottom end of the stick passing hopper 320, one side of the hook plate 321 is provided with a fixing plate 330, both ends of the top surface of the fixing plate 330 are rotatably connected with belt wheels 332, a belt is in transmission connection between the two belt wheels 332, both ends of the outer side wall of the belt are fixedly connected with pushing blocks 333, one end of the bottom surface of the fixing plate 330 is fixedly connected with a motor II 334, the output end of the motor II 334 penetrates through the fixing plate 330 and is fixedly connected with the belt wheel 332 at the corresponding position, a connecting plate 331 is fixedly connected between one side wall of the fixing plate 330 and one outer side wall of the stick passing hopper 320, the motor II 334 drives the belt to run through the belt wheels 332, the belt, the bamboo stick passes through the placing groove 151 through the anti-slip grooves 152 corresponding to the two ends of the placing groove 151, gluten in the placing groove 151 penetrates through the bamboo stick, the bottom surface of the groove plate 440 is provided with a second sliding groove 442, the telescopic module 450 comprises an extension frame 451, the two ends of the bottom surface of a support rod of the extension frame 451 are fixedly connected with fixing columns 452, a sliding block 453 is slidably connected between the two fixing columns 452 in the same row, the sliding block 453 is slidably connected with the inner wall of the groove plate 440, the sliding block 453 at one end of the extension frame 451 is fixedly connected with the inner wall of one end of the groove plate 440, a transmission plate 457 is fixedly connected with the outer side wall of the sliding block 453 at the other end of the extension frame 451, the top end of the transmission plate 457 penetrates through the first sliding groove 441 to be fixedly connected with the output end of the linear motor 430, the top surface of the sliding block 453 is provided with a limiting groove 454 which is slidably connected with the corresponding fixing column 452, thereby drive the gluten and extend, and make adjacent slider 453 keep unanimous to present distance, make things convenient for the gluten evenly to extend.
The needle bar 456 is located at one end of the bottom surface of the slide block 453, the needle bars 456 on two adjacent slide blocks 453 are located at the different ends of the bottom surface of the slide block 453, so that the needle bars 456 are uniformly stressed when driving the gluten on two sides of the bamboo stick to extend, so that the gluten can be conveniently stretched, a sliding groove 455 is formed in the middle of one side wall of the slide block 453, a clamping groove 458 is formed in the middle of the bottom surface of the slide block 453 corresponding to the sliding groove 455, a cutter 470 is arranged in cooperation with the slide block 453, the top end of the cutter 470 is fixedly connected with a fixing lug 472, the fixing lug 472 is clamped with the clamping groove 458, an embedded groove 471 matched with the needle bar 456 is formed in one side of the top surface of the cutter 470, a fixing rod 460 is slidably connected between two ends of the groove plate 440, the fixing rod 460 penetrates through the sliding grooves 455 of the plurality of slide blocks 453, nuts are rotatably connected at two, the convenience is switched as required, the bottom of cutter 470 is fit with the cross-section of standing groove 151, and the emptying groove 473 has been seted up to the bottom of cutter 470, avoids the bamboo let when making things convenient for cutter 470 to move down.
The working principle of the penetrating, cutting and pulling integrated machine is as follows: when the bamboo stick is used, a bamboo stick is soaked in water and then placed into the stick penetrating hopper 320, gluten pupa is placed into the feeding end of the pattern cutting mechanism 200, the gluten pupa penetrates through the pattern cutting mechanism 200 to be cut into spiral shapes and falls onto the guide hopper 130 and slides down on the transmission wheel 150 to be close to the placement groove 151 at the bottom end of the guide hopper 130, the first motor 140 drives the transmission wheel 150 to rotate forwards for one grid, the placement groove 151 filled with gluten is rotated to the bottom end of the transmission wheel 150, the second motor 334 is started, the second motor 334 drives the belt to rotate through the belt wheel 332, the belt rotates to drive the pushing block 333 to move, the bamboo stick penetrates through the bottom end opening of the stick penetrating hopper 320 and falls onto the hook plate 321, the pushing block 333 moves to push the bamboo stick to move towards the transmission wheel 150, the bamboo stick penetrates through the placement grooves 151 through the anti-slip grooves 152 corresponding to the two ends of the placement groove 151, gluten in the placement groove 151 is penetrated on the bamboo stick, the output end of the cylinder 410 extends to drive the groove plate 440 to lean against the transmission wheel 150, gluten is inserted into the needle bar 456 on the plurality of sliders 453, the output end of the linear motor 430 extends, the slider 453 at the other end of the transmission plate 457 and the extension frame 451 drives the extension frame 451 to extend, the extension frame 451 drives the gluten to extend towards the handle end of the bamboo stick through the sliders 453 and the needle bar 456, thereby pulling the gluten into a loose spring shape, the output end of the cylinder 410 retracts, the limit of the bamboo stick is realized through the stop rod 160, the phenomenon that the bamboo stick and the gluten are brought out when the needle bar 456 moves outwards is avoided, the cylinder 410 retracts to drive the needle bar 456 to be separated from the gluten, the transmission wheel 150 continues to rotate, thereby the gluten string penetrating into the bamboo stick falls, the processes of penetrating the opposite gluten pupa into the bamboo stick, cutting and spreading are completed, the automation is improved, the workload of manpower is reduced, the production efficiency is increased, through the arrangement, and insert dead lever 460, make dead lever 460 fix cutter 470 on slider 453 through fixed ear 472, directly put into guide fill 130 with the gluten pupa in, a plurality of cutters 470 cut the gluten pupa into the fan-shaped when cylinder 410 drives frid 440 and descends, and stretch it to the loose state afterwards.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (8)
1. The production method of the wet gluten is characterized by comprising the production steps of dough kneading, standing for dough standing, gluten washing by a gluten washing machine, prefabricating and forming, boiling, processing and forming, and refrigerating and shaping, and comprises the following specific steps:
1) kneading: adding flour and saline water into a dough kneading machine according to a certain proportion, and fully stirring and kneading to prepare dough;
2) standing for dough standing: moving the dough obtained in the step 1) to a chopping board, standing for 0.5-1 hour to enable vegetable proteins in the dough to be adhered to each other under the hydration action, and waking up;
3) washing the surface of a gluten washing machine: feeding the proofed dough into a gluten washing machine for washing, and rinsing the dough so that starch, water-soluble phosphorus hydrate, fat and the like in the dough flow away with water to leave wet gluten balls adhered together in the gluten washing machine;
4) prefabricating and forming: slicing the wet gluten balls in the step 3) to prepare wet gluten slices, putting the wet gluten slices into a gluten winding forming machine, and winding and wrapping the wet gluten slices into a pupa shape through a winding roller of the gluten winding forming machine;
5) boiling: putting the pupa-shaped wet gluten wrapped in the step 4) into a heating barrel for boiling, putting spices into the heating barrel, controlling the temperature of water in the heating barrel to be 60-80 ℃, fishing out the wet gluten and putting the wet gluten into cold water for cooling after the pupa of the gluten floats;
6) and (3) processing and forming: sending the gluten pupa cooked in the step 5) into a penetrating, cutting and pulling integrated machine, simultaneously putting bamboo sticks soaked in water into a stick penetrating hopper in the penetrating, cutting and pulling integrated machine, spirally cutting the gluten into a spring shape through the penetrating, cutting and pulling integrated machine, penetrating the gluten into the bamboo sticks, and simultaneously pulling the gluten on the bamboo sticks to be in a loose state;
7) and (3) refrigerating and shaping: putting the gluten strings which are penetrated in the step 6) into a refrigerating chamber for freezing storage, freezing the moisture on the bamboo sticks into ice, and fixing the gluten on the gluten strings and the bamboo sticks in an adhesion manner to shape the gluten strings.
2. A process for the production of wet gluten as claimed in claim 1, characterized in that the salt content of the brine of step 1) is between 1% and 3%.
3. The threading, cutting and pulling integrated machine is characterized by comprising a placing frame (100), wherein the top end of the placing frame (100) is fixedly connected with a top plate (110), the top surface of the top plate (110) is fixedly connected with a flower cutting mechanism (200), a guide hopper (130) is fixedly connected between two side plates of the placing frame (100) and below the flower cutting mechanism (200), a driving wheel (150) is rotatably connected between the bottom ends of the two side plates of the placing frame (100), a plurality of placing grooves (151) are formed in the outer side wall of the driving wheel (150) at equal angles, a first motor (140) is fixedly connected with one outer side wall of the placing frame (100), the output end of the first motor (140) penetrates through one side plate of the placing frame (100) to be in transmission connection with the driving wheel (150), anti-skid grooves (152) are formed in the side walls at two ends of the placing grooves (151), and a label, a baffle (120) is fixedly connected between one end of the side walls at the two sides of the placing rack (100), the bottom surface of the baffle (120) is fixedly connected with a stretching mechanism (400), the stretching mechanism (400) comprises an air cylinder (410), the bottom surface of the baffle (120) is fixedly connected with the air cylinder (410), the output end of the cylinder (410) is fixedly connected with a fixed frame (420), a groove plate (440) is fixedly connected between the two ends of the fixed frame (420), the inner wall of the groove plate (440) is connected with a telescopic module (450) in a sliding way, one end of the telescopic module (450) is fixedly connected with the inner wall of one end of the groove plate (440), a first sliding groove (441) is formed in the top surface of the groove plate (440), one end of the top surface of the groove plate (440) is fixedly connected with a linear motor (430), one end of the linear motor (430) is fixedly connected with the other end of the telescopic module (450), and side plates at two sides of the placing rack (100) are positioned at the upper side of the driving wheel (150) and are fixedly connected with stop levers (160).
4. A piercing, cutting and pulling all-in-one machine according to claim 3, characterized in that the inserting mechanism (300) comprises a base (310), the outer side of one side wall of the placing rack (100) is fixedly connected with a base (310), the top end of the base (310) is fixedly connected with a tag passing hopper (320), a hook plate (321) is fixedly connected with an opening at the bottom end of the stick penetrating hopper (320), a fixing plate (330) is arranged at one side of the hook plate (321), both ends of the top surface of the fixed plate (330) are rotatably connected with belt wheels (332), a belt is connected between the two belt wheels (332) in a transmission way, two ends of the outer side wall of the belt are fixedly connected with pushing blocks (333), one end of the bottom surface of the fixed plate (330) is fixedly connected with a second motor (334), the output end of the second motor (334) penetrates through the fixed plate (330) and is fixedly connected with a belt wheel (332) at a corresponding position, a connecting plate (331) is fixedly connected between one side wall of the fixing plate (330) and one outer side wall of the stick penetrating hopper (320).
5. The integrated piercing, cutting and pulling machine as claimed in claim 3, wherein the bottom surface of the slot plate (440) is provided with a second sliding groove (442), the telescopic module (450) comprises an extending frame (451), both ends of the bottom surface of a strut of the extending frame (451) are fixedly connected with fixing columns (452), a sliding block (453) is slidably connected between the two fixing columns (452) in the same row, the sliding block (453) is slidably connected with the inner wall of the slot plate (440), the sliding block (453) positioned at one end of the extending frame (451) is fixedly connected with the inner wall of one end of the slot plate (440), an outer side wall of the sliding block (453) positioned at the other end of the extending frame (451) is fixedly connected with a transmission plate (457), the top end of the transmission plate (457) penetrates through the first sliding groove (441) to be fixedly connected with the output end of the linear motor (430), the top surface of the sliding block (453) is provided with a limiting groove (454), and the limiting groove (454), the bottom surface of the slide block (453) is fixedly connected with a needle rod (456).
6. A threading, cutting and pulling all-in-one machine according to claim 5, characterized in that the needle bar (456) is located at one end of the bottom surface of the slide (453), and the needle bars (456) on two adjacent slides (453) are located at the opposite end of the bottom surface of the slide (453).
7. The integrated piercing, cutting and pulling machine as claimed in claim 5, wherein a sliding groove (455) is formed in the middle of one side wall of the slider (453), a clamping groove (458) is formed in the middle of the bottom surface of the slider (453) corresponding to the sliding groove (455), the slider (453) is provided with a cutting knife (470) in a matching manner, the top end of the cutting knife (470) is fixedly connected with a fixing lug (472), the fixing lug (472) is clamped with the clamping groove (458), one side of the top surface of the cutting knife (470) is provided with an embedded groove (471) matched with the needle rod (456), a fixing rod (460) is slidably connected between two ends of the groove plate (440), the fixing rod (460) penetrates through the sliding grooves (455) of the plurality of sliders (453), and nuts are screwed and connected to two ends of the fixing rod (460).
8. The integrated piercing, cutting and pulling machine as claimed in claim 7, wherein the bottom end of the cutting knife (470) is fitted with the cross section of the placing groove (151), and the bottom end of the cutting knife (470) is provided with a emptying groove (473).
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| CN202110404653.6A CN112998117A (en) | 2021-04-15 | 2021-04-15 | Production method of wet gluten and penetrating, cutting and pulling integrated machine thereof |
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| CN202110404653.6A CN112998117A (en) | 2021-04-15 | 2021-04-15 | Production method of wet gluten and penetrating, cutting and pulling integrated machine thereof |
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| CN112998117A true CN112998117A (en) | 2021-06-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113712111A (en) * | 2021-08-04 | 2021-11-30 | 翁旭 | Gluten forming device for food processing |
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