Battery is from the assembly technology of bottom sealing
Technical field the present invention relates to the secondary cell manufacturing process, relates in particular to the assembly technology of valve-regulated sealed lead-acid batteries.
The secondary cell of background technology prior art, valve-regulated sealed lead-acid batteries for example, its schematic construction as shown in Figure 1, label 1 ' indication cell body, 2 ' is big lid, 3 ' is loam cake, 4 ' is pole, 5 ' indication utmost point group.As seen from Figure 1, the whole volume of storage battery covers 2 ' greatly and occupies significant proportion.Small battery need be amplified under the situation that does not increase volume, improves performance, just is subjected to the restriction of big lid.In addition, in the assembling process of described storage battery, after the 5 ' assembling of utmost point group finishes, in the groove of normally packing into from top to bottom, with each utmost point group series connection welding.Because this is lower for plumbous fusing point, welding slag splashes down in the utmost point group easily, causes short circuit.
The summary of the invention the technical problem to be solved in the present invention is to avoid above-mentioned the deficiencies in the prior art part and proposes the assembly technology of a kind of battery from bottom sealing and the battery product that uses assembly technology of the present invention to produce.Product of the present invention is that the big lid 2 ' of battery and cell body 1 ' are merged the one injection casing 40 that is designed to have upper spacer 41, sees Fig. 2, and is from bottom opening.Described product is when assembling, and 50 assemblings of utmost point group finish, and with its described shell 40 of packing into from lower to upper, each pole 30 passes described upper spacer 41 back weldings.Because battery case 40 structures of the present invention are more reasonable, reduce former big lid 2 ' and take up room, thereby increase the useful space of holding battery utmost point group 50, increased battery capacity.
The technical problem to be solved in the present invention can be by solving by the following technical solutions: propose the assembly technology of a kind of battery from the bottom sealing, comprise the assembling of each utmost point group of operation A. itself; Especially also comprise process B. each utmost point group shell of packing into from lower to upper; C. gland lower shoe from lower to upper with ultrasonic wave soldering and sealing or use hot sealing process melting welding, makes lower shoe be integrated with the shell bottom; D. each pole after passing upper spacer welds each utmost point group series connection.
The technical problem to be solved in the present invention can also further solve by coming by the following technical solutions: design, make a kind of battery from the bottom sealing, comprise each utmost point group 50 and corresponding pole 30, and shell 40, especially, upper spacer 41 in described shell 40 and this shell is integrated, and this shell 40 is also at bottom opening, after described battery assembling finishes, in addition with lower shoe 60 from the bottom with described cell sealing.
Compare with prior art, the outstanding advantage of battery assembly technology of the present invention is: can make the housing designs of battery more reasonable, reduce former big lid and take up space, with the useful space of increase battery utmost point group, thereby increase battery capacity 20%.Owing to adopt ultrasonic bonding back cover technology, save curing time simultaneously, shorten the production cycle, and make production efficiency double.
Description of drawings Fig. 1 is the schematic configuration diagram of prior art storage battery;
Fig. 2 is the schematic diagram of battery structure of the present invention;
Fig. 3 is the local enlarged diagram of the K position embodiment 1 of Fig. 2;
Fig. 4 is the local enlarged diagram of the K position embodiment 2 of Fig. 2.
Embodiment is described in further detail below in conjunction with the most preferred embodiment shown in each accompanying drawing: battery of the present invention referring to Fig. 2, comprises operation from the assembly technology of bottom sealing
A. the assembling of each utmost point group 50 itself; Especially, also comprise operation
B. each utmost point group 50 shell 40 of packing into from lower to upper;
C. gland lower shoe 60 from lower to upper with ultrasonic wave soldering and sealing or use hot sealing process melting welding, makes lower shoe 60 with shell 40
The bottom is integrated;
D. each pole 30 after passing upper spacer 41 welds each utmost point group 50 series connection.And, state on the implementation after the step D, also have operation
E. weld each binding post;
F., loam cake 20 is installed;
G. fill in terminal sealing glue;
H. inject electrolyte;
I. charging.
Use the battery of the present invention from the assembly technology of bottom sealing, comprise each utmost point group 50 and corresponding pole 30, and shell 40, especially, upper spacer 41 in described shell 40 and this shell is integrated, and this shell 40 is also at bottom opening, after described battery assembling finishes, in addition with lower shoe 60 from the bottom with described cell sealing.
Shell 40 of the present invention and lower shoe 60 be sealed with following two schemes:
Embodiment 1, sees Fig. 3, and shell 40 bottom wall thickness δ attenuates, the periphery of lower shoe 60 are embedded in it or from the outside and surround, by ultrasonic wave soldering and sealing or use hot sealing process soldering and sealing.
Embodiment 2, see Fig. 4, and described lower shoe 60 inner face peripheries have continuous protuberant bar 62, with its from the bottom up gland be integrated with described bottom in shell 40 bottoms and by ultrasonic wave or after by hot sealing process melting welding.
The present invention also comprises bus-bar and line 10 and loam cake 20 from the battery of bottom sealing.
Described upper spacer 41 can become one in shell 40 in injection moulding, also can make separate part, be loaded in the shell 40, and upper spacer 41 is provided with pole hole 42.