CN112990722A - System and method for preventing mixing and misuse of molding dies - Google Patents
System and method for preventing mixing and misuse of molding dies Download PDFInfo
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- 238000000465 moulding Methods 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000002159 abnormal effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 4
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Abstract
The invention discloses a system and a method for preventing mixed use and misuse of a molding die; the system comprises: a molding die; the molding die comprises a plurality of spare parts, and each spare part is provided with a two-dimensional code; the scanner is used for scanning the two-dimensional code information; the memory is provided with a database; the database stores the model, design and use modulus data of each spare part; and the processor is connected with the scanner and used for identifying the information of the corresponding spare part according to the two-dimension code information acquired by the scanner and comparing the information with the information stored in the database. The invention provides a system and a method for preventing a molding die from being used in a mixed way, wherein all spare parts are managed in a unified way, and all spare parts are printed with two-dimensional codes and are managed and controlled by a system; after the die is assembled, whether the spare parts are wrongly assembled or not can be judged through comparison of the processor, and problems can be found in time; in the working process of the die, the use modulus of each spare part is updated in real time, so that the problem that the quality of a product is influenced or abnormal volume is caused because the spare part reaches the use longevity surface and is continuously used is prevented.
Description
Technical Field
The invention belongs to the technical field of molds, and particularly relates to a system and a method for preventing mixed use and misuse of a molding mold.
Background
Referring to fig. 1, a molding mold (plastic mold) includes an upper mold and a lower mold; the upper die generally comprises an upper die box 11, an upper die insert 12 and an upper die cup block (waste glue position) 13; the lower dies generally include a lower die insert 22, a lower die backing plate 20, a lower die cup 23, and a lower die mold box 21. The upper die and the lower die are assembled and then are installed on an operation machine table to form a set of dies for producing specific products.
In order to realize large-scale production, an enterprise can prepare a plurality of sets of moulds for simultaneous production for a product with one model, the models of the moulds are the same, and the sizes of all spare parts are the same, so that the moulds can be conveniently replaced and used when damaged.
However, some products have several series, the shapes of the series products are very similar, the size difference is very small, the series products are difficult to distinguish from spare parts, and if the spare parts are poorly managed, the situation of assembling the spare parts in error is easily caused; firstly, the mould needs to be disassembled repeatedly, which wastes working hours and delays production; secondly, if spare parts are not found to be installed wrongly, the mass production will cause huge economic losses.
Spare parts of each die are designed and used modules, generally, the designed and used modules need to be replaced in order to ensure the precision of products. Assembling different spare parts to form a set of molding dies; however, the use times of all spare parts in the same molding die are different, the use time of each spare part cannot be monitored in the prior art, and the spare parts are replaced only when the spare parts are damaged, so that the precision of the produced product has certain deviation, and the quality of the product is influenced.
Disclosure of Invention
The invention aims to provide a system and a method for preventing a molding die from being used in a mixed way and used wrongly, so as to solve the technical problem that the installation error of a spare part of the die cannot be found in time in the prior art; further, the invention can also solve the technical problem that the use modulus of the spare parts cannot be effectively monitored.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the present invention provides a system for preventing mixing and misuse of molding dies, comprising:
a molding die; the molding die comprises a plurality of spare parts, and each spare part is provided with a two-dimensional code;
the scanner is used for scanning the two-dimensional code information;
the memory is provided with a database; the database stores the model, design and use modulus data of each spare part;
and the processor is connected with the scanner and used for identifying the information of the corresponding spare part according to the two-dimension code information acquired by the scanner and comparing the information with the information stored in the database.
The invention further improves the following steps: the database also stores the model information of the whole set of spare parts required by a plurality of molding dies.
The invention further improves the following steps: spare parts of the molding die comprise an upper die box, an upper die insert, a lower die base plate and a lower die box.
The invention further improves the following steps: the two-dimensional code records the model number, the using modulus and the design using modulus data of the corresponding spare part.
The invention further improves the following steps: the two-dimensional code is arranged on the non-molding surface of the spare part.
The invention further improves the following steps: the two-dimension code is arranged on the corresponding spare part before the spare part is put into use for the first time, and data corresponding to the two-dimension code is established in a database, wherein the data comprises the model number, the design use modulus and the use modulus of the spare part.
In a second aspect, the present invention also provides a method for preventing mix-up misuse of a molding die, comprising the steps of:
assembling the spare parts to form a set of molding die; collecting two-dimensional codes of all spare parts, combining the collected two-dimensional codes of all spare parts to form a two-dimensional code set of the whole molding die, and printing and pasting the two-dimensional code set on the molding die;
collecting a two-dimensional code set attached to a molding die through a scanner; and the processor compares whether the spare parts corresponding to the two-dimensional codes are the spare parts required by the molding die or not and outputs a comparison result.
The invention further improves the following steps: the processor compares whether the spare parts corresponding to the two-dimensional codes are the spare parts required by the molding die or not, and outputs a comparison result, wherein the comparison result specifically comprises the following steps:
the processor calls the model information of each spare part according to all the scanned two-dimensional code information, compares the model information with the model information of the spare part required by the whole set of mould, and outputs comparison success information if all the corresponding model information of the spare part is successfully compared; if one or more spare parts are not the model of the spare part of the molding die to be assembled, outputting comparison error information, wherein the comparison error information at least comprises the name information of the spare part with the problem.
The invention further improves the following steps: further comprising the steps of:
mounting a molding die on a corresponding operation machine table, and collecting a two-dimensional code set on the molding die; the processor reads the information of each two-dimensional code, and calls the use modulus information and the design use modulus information of each spare part in the database; when the operation machine platform runs, collecting operation data corresponding to the operation machine platform; the running data at least comprises operation times; and the processor continuously updates the use modulus information corresponding to each spare part in the database according to the operation data, and judges whether the use modulus of each spare part reaches the design use modulus in real time.
The invention further improves the following steps: and when the processor judges that one spare part in the moving mold reaches the design use modulus, the processor sends out alarm information to prompt the information of the spare part reaching the design use modulus, the use moduli of the rest spare parts and the design use modulus, and controls the operation machine to stop.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a system and a method for preventing a molding die from being used in a mixed way, wherein all spare parts are managed in a unified way, and all spare parts are printed with two-dimensional codes and are managed and controlled by a system; after the die is assembled, whether the spare parts are wrongly assembled or not can be judged through comparison of the processor, and problems can be found in time; in the working process of the die, the use modulus of each spare part is updated in real time, so that the problem that the quality of a product is influenced or abnormal volume is caused because the spare part reaches the use longevity surface and is continuously used is prevented.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of a molding die;
FIG. 2 is a schematic view of a method for preventing mixing and misuse of a molding die according to the present invention;
FIG. 3 is a block diagram of a system for preventing mixing and misuse of molding dies according to the present invention.
Detailed Description
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The following detailed description is exemplary in nature and is intended to provide further details of the invention. Unless otherwise defined, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention.
Example 1
Referring to fig. 2, the present invention provides a method for preventing mixing and misuse of molding dies, comprising:
s1, arranging two-dimensional codes on the surface of each spare part before the spare part is put into use, wherein the two-dimensional codes can be obtained by engraving or pasting at a place which does not influence a molding surface when the spare part is processed; the two-dimensional code records the model number and the use modulus of the corresponding spare part; the model number, design use modulus and use modulus data of each spare part are stored in a database of a memory;
s2, assembling the upper die box, the upper die insert, the lower die cushion plate and the lower die box to form a molding die during production; collecting two-dimensional codes of all spare parts, combining the collected two-dimensional codes of all spare parts to form a two-dimensional code set of the whole molding die, and printing and pasting the two-dimensional code set on the molding die;
s3, collecting a two-dimensional code set attached to a molding die; the processor compares whether the spare parts corresponding to the two-dimensional codes are the spare parts required by the molding die or not and displays the spare parts; the comparison is successful and a comparison success result is output; comparing and finding that one or more spare parts are not the models of the spare parts of the molding die to be assembled, outputting a comparison result, displaying the name information of the spare parts with problems for warning, and prompting an operator to replace the spare parts;
s4, installing the dies successfully compared in the step S3 on corresponding operation machine tables, and collecting a two-dimensional code set on the molding die; the processor reads the information of each two-dimensional code, and calls the use modulus information and the design use modulus information of each spare part in the database; when the operation machine platform runs, collecting operation data corresponding to the operation machine platform; the running data at least comprises operation times; the processor continuously updates the use modulus information corresponding to each spare part in the database according to the operation data, judges whether the use modulus of each spare part reaches the design use modulus in real time, and sends out alarm information to prompt the spare part information reaching the design use modulus, the use moduli of the rest spare parts and the design use modulus for an operator to refer to and replace if one spare part in the moving mold reaches the design use modulus; and meanwhile, the operation machine is controlled to stop, so that production waste is avoided.
Example 2
Referring to fig. 3, the present invention also provides a system for preventing mixing and misuse of molding dies, comprising:
a molding die for producing a corresponding product; the molding die comprises a plurality of spare parts, wherein each spare part comprises an upper die box, an upper die insert, a lower die base plate and a lower die box. The two-dimensional code is arranged on the surface of each spare part before the spare part is put into use, and can be obtained by carving or sticking at a place which does not influence a molding surface when the spare part is processed; the two-dimensional code records the model number and the use modulus of the corresponding spare part; the model number, design usage modulus, and usage modulus data for each spare part are stored in a database in memory.
The scanner is used for scanning the two-dimensional code information;
the memory is provided with a database; the database stores the model, design and use modulus data of each spare part; the database also stores the model information of the whole set of spare parts required by the molding dies with various models;
and the processor is connected with the scanner and used for identifying the information of the corresponding spare part according to the two-dimension code information acquired by the scanner and comparing the information with the information stored in the database.
During production, assembling an upper die mold box, an upper die insert, a lower die base plate and a lower die mold box to form a set of molding die; the two-dimensional codes of the spare parts are collected and combined to form a two-dimensional code set of the whole moving mold, and the two-dimensional code set is printed and pasted on the moving mold.
Acquiring a two-dimensional code set attached to a molding die through a scanner, calling database data by a processor, comparing whether the model of a spare part corresponding to each two-dimensional code is the model of the spare part required by the molding die, and displaying; the comparison is successful and a comparison success result is output; and comparing to find that if one or more spare parts are not the model of the spare part of the molding die to be assembled, outputting a comparison result, displaying the name information of the problematic spare parts for warning, and prompting an operator to replace the problematic spare parts.
When the assembling machine is used for production, the successfully-compared molding die is installed on the corresponding operation machine, and the two-dimensional code set on the molding die is collected by the scanner and transmitted to the processor; the processor reads the information of each two-dimensional code, and calls the use modulus information and the design use modulus information of each spare part in the database; when the operation machine platform runs, the processor acquires the running data of the corresponding operation machine platform; the running data at least comprises operation times; the processor continuously updates the use modulus information corresponding to each spare part in the database according to the operation data, judges whether the use modulus of each spare part reaches the design use modulus in real time, and sends out alarm information to prompt the spare part information reaching the design use modulus, the use moduli of the other spare parts and the design use modulus information for an operator to refer to and replace if one spare part in the moving mold reaches the design use modulus; and meanwhile, the operation machine is controlled to stop, so that production waste is avoided.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (10)
1. A system for preventing mix-up misuse of molding dies, comprising:
a molding die; the molding die comprises a plurality of spare parts, and each spare part is provided with a two-dimensional code;
the scanner is used for scanning the two-dimensional code information;
the memory is provided with a database; the database stores the model, design and use modulus data of each spare part;
and the processor is connected with the scanner and used for identifying the information of the corresponding spare part according to the two-dimension code information acquired by the scanner and comparing the information with the information stored in the database.
2. The system for preventing mixing and misuse of molding dies as claimed in claim 1, wherein the database further stores information on the types of the required complete sets of the several molding dies.
3. The system of claim 1, wherein the molding die includes spare parts including an upper die case, an upper die insert, a lower die backing plate, and a lower die case.
4. The system of claim 1, wherein the two-dimensional code records the model number, the usage modulus and the design usage modulus of the corresponding spare part.
5. The system for preventing mixing and misuse of molding dies of claim 1 wherein the two-dimensional code is provided on the non-molding surface of the spare part.
6. The system for preventing mixing and misuse of molding dies as claimed in claim 1, wherein the two-dimensional code is arranged on the corresponding spare part before the spare part is put into use for the first time, and data corresponding to the two-dimensional code is established in the database, wherein the data comprises the model number, the design and use modulus and the use modulus of the spare part.
7. A method for preventing mixing misuse of a molding die, wherein the system for preventing mixing misuse of a molding die as claimed in any one of claims 1 to 6 comprises the following steps:
assembling the spare parts to form a set of molding die; collecting two-dimensional codes of all spare parts, combining the collected two-dimensional codes of all spare parts to form a two-dimensional code set of the whole molding die, and printing and pasting the two-dimensional code set on the molding die;
collecting a two-dimensional code set attached to a molding die through a scanner; and the processor compares whether the spare parts corresponding to the two-dimensional codes are the spare parts required by the molding die or not and outputs a comparison result.
8. The method as claimed in claim 7, wherein the processor compares whether the spare part corresponding to each two-dimensional code is a spare part required by the molding die, and outputs the comparison result specifically includes:
the processor calls the model information of each spare part according to all the scanned two-dimensional code information, compares the model information with the model information of the spare part required by the whole set of mould, and outputs comparison success information if all the corresponding model information of the spare part is successfully compared; if one or more spare parts are not the model of the spare part of the molding die to be assembled, outputting comparison error information, wherein the comparison error information at least comprises the name information of the spare part with the problem.
9. The method for preventing the mixing misuse of the molding dies as set forth in claim 7, further comprising the steps of:
mounting a molding die on a corresponding operation machine table, and collecting a two-dimensional code set on the molding die; the processor reads the information of each two-dimensional code, and calls the use modulus information and the design use modulus information of each spare part in the database; when the operation machine platform runs, collecting operation data corresponding to the operation machine platform; the running data at least comprises operation times; and the processor continuously updates the use modulus information corresponding to each spare part in the database according to the operation data, and judges whether the use modulus of each spare part reaches the design use modulus in real time.
10. The method as claimed in claim 9, wherein the processor sends out an alarm message to prompt the spare part information of the design use module, the use modules of the remaining spare parts and the design use module when judging that one spare part in the molding die reaches the design use module, and controls the operation machine to stop.
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CN202110311342.5A CN112990722A (en) | 2021-03-23 | 2021-03-23 | System and method for preventing mixing and misuse of molding dies |
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