CN112986145A - Welding spot visual detection equipment - Google Patents

Welding spot visual detection equipment Download PDF

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Publication number
CN112986145A
CN112986145A CN202110419208.7A CN202110419208A CN112986145A CN 112986145 A CN112986145 A CN 112986145A CN 202110419208 A CN202110419208 A CN 202110419208A CN 112986145 A CN112986145 A CN 112986145A
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China
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array camera
camera unit
frame
camera set
inspection apparatus
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CN202110419208.7A
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Chinese (zh)
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荣阳
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Chengdu Tsuhan Science & Technology Co ltd
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Chengdu Tsuhan Science & Technology Co ltd
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Priority to CN202110419208.7A priority Critical patent/CN112986145A/en
Publication of CN112986145A publication Critical patent/CN112986145A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106General arrangement of respective parts
    • G01N2021/0112Apparatus in one mechanical, optical or electronic block

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The utility model provides a solder joint visual detection equipment, belongs to optical device packaging technology field, including the equipment principal, the working chamber has been seted up in the equipment principal, be equipped with the carousel in the working chamber, the carousel drives its rotation through drive assembly, follows the even centre gripping subassembly that is used for the clamping product that is equipped with of its circumference on the carousel, is equipped with first array camera unit directly over one of them group centre gripping subassembly, and first array camera unit anticlockwise 45 departments are equipped with second array camera unit, and first array camera unit anticlockwise 135 departments are equipped with third array camera unit, the centre gripping subassembly department of first array camera unit opposite side is equipped with first array camera unit and second array camera unit. According to the invention, the influence of subjective differences of staff on the detection result is small, the overall detection quality of the product is high, and the detection efficiency can be ensured while the detection quality is improved.

Description

Welding spot visual detection equipment
Technical Field
The invention belongs to the technical field of optical device packaging, relates to welding spot detection equipment, and particularly relates to welding spot visual detection equipment.
Background
In the optical device packaging process, laser welding is often used to connect the components. The product shown in fig. 1 mainly comprises a ferrule sleeve 1, a shell 2, a transition ring 3, a chip 4 and a chip 5. The chip 5 and the shell 2 are bonded together, which is not necessary to mention. The core insert sleeve 1 is connected with the shell 2, the transition ring 3 is connected with the shell 2 in a butt welding mode, and the transition ring 3 is connected with the chip 4 in a penetration welding mode. For the welded product, the appearance and quality of the welding spot need to be inspected, and the next procedure can be carried out after the welding spot is qualified. The traditional inspection mode is that the observation is carried out manually through a microscope, and the inspection is checked with a quality standard file issued by IQC. The main inspection contents comprise: the size of the welding spot, the distribution uniformity, whether the welding penetration phenomenon exists, whether the welding seam meets the requirements and the like.
The traditional scheme is doped with too many subjective factors for the inspection result, and the phenomenon that the qualification rate and the effect difference of the inspection at different staff parts are obvious is often caused. Meanwhile, the traditional detection mode has low detection efficiency, needs to consume a large amount of labor force and has high production cost.
Disclosure of Invention
In view of the above disadvantages of the prior art, an object of the present invention is to provide a visual inspection apparatus for solder joints, which is used to solve the technical problems of large influence of human factors for solder joint inspection and low inspection efficiency in the process of packaging optical devices in the prior art.
In order to achieve the above and other related purposes, the invention provides a welding spot visual inspection device, which comprises a device main body, wherein a working cavity is formed in the device main body, a rotary disc is arranged in the working cavity, the rotary disc is driven to rotate by a driving assembly, four groups of clamping assemblies for clamping products are uniformly arranged on the rotary disc along the circumferential direction of the rotary disc, a first array camera unit is arranged right above one group of clamping assemblies, a second array camera unit is arranged at the position of 45 degrees anticlockwise of the first array camera unit, a third array camera unit is arranged at the position of 135 degrees anticlockwise of the first array camera unit, and a first array camera unit and a second array camera unit are arranged at the positions of the clamping assemblies on the opposite sides of the first array camera unit.
Preferably, the equipment main body comprises an upper frame and a lower frame which are connected with each other, the working cavity is arranged on the upper frame, an observation window is arranged on the side wall of the upper frame, the top of the upper frame is rotatably connected with a display screen, a control button and a prompting lamp are further arranged on the upper frame, an equipment storage cavity is formed in the lower frame in a hollow mode, and a slidable keyboard and mouse tray is arranged at the joint of the upper frame and the lower frame.
Preferably, the first planar array camera unit, the second planar array camera unit, the third planar array camera unit, the first linear array camera unit and the second linear array camera unit are fixed at the bottom of the upper frame through the sliding table.
Preferably, the inlet of the working cavity is symmetrically provided with a pair of gratings, and the gratings are fixed at the bottom of the upper frame through a height adjusting frame.
Preferably, the driving assembly comprises a DD motor, the DD motor is disposed at the bottom of the upper frame, and an output shaft of the DD motor is connected to the center of the turntable.
Preferably, the front ends of the lenses of the first and second area array camera sets are respectively provided with a first light source and a second light source, and the front ends of the lenses of the first and second area array camera sets are respectively provided with a third light source and a fourth light source.
Preferably, a truss is arranged above the turntable and fixed on the turntable through a first support and a second support, and a surface light source is fixed on the truss and arranged at an anticlockwise angle of 45 degrees on the first planar array camera set.
Preferably, an electromagnetic valve group is arranged on the truss, a sliding ring is connected to the lower surface of the truss, and a rotating part of the sliding ring is connected with the rotary table through a support.
Preferably, the first linear array camera set and the second linear array camera set respectively form an included angle of 15 degrees and an included angle of-15 degrees relative to a horizontal plane.
Preferably, the centre gripping subassembly includes the mounting panel, be equipped with the anchor clamps sleeve in the mounting panel, anchor clamps sleeve upper end runs through the mounting panel and upwards extends, is connected with the collet that can follow anchor clamps sleeve length direction removal behind the telescopic upper end of anchor clamps running through the mounting panel, and the telescopic lower extreme of anchor clamps is connected with the switching pole through the adaptor, the mounting panel bottom is connected with the cylinder, the lower extreme of switching pole and the output shaft of cylinder, be fixed with step motor on the mounting panel, step motor passes through synchronous wheelset and drives the anchor clamps sleeve rotatory.
As mentioned above, the visual detection equipment for the welding spot has the following beneficial effects:
1. in the invention, the whole detection process of the equipment only needs the staff to carry out the operations of feeding, blanking, conventional starting, sudden stopping and the like, thereby greatly reducing the participation of the staff to the whole detection process and further reducing the influence caused by the difference of subjectivity of the staff.
2. In the invention, the program judges whether the product is qualified or not, so that the standardization degree of detection can be effectively improved, and the overall detection quality of the product is improved.
3. According to the invention, the equipment is divided into a plurality of stations, each station takes its own role, the detection and identification work of each part is carried out simultaneously, the CT time of the equipment can be shortened, the detection quality is improved, and the detection efficiency is ensured.
Drawings
Fig. 1 is a schematic diagram of a structure of a package of a light device in the related art.
Fig. 2 shows a schematic diagram of the apparatus of the present invention.
Fig. 3 is a schematic view of the structure in the working chamber of the present invention.
Figure 4 shows a cross-sectional view of the working chamber of the present invention.
Figure 5 shows a top view of the working chamber of the present invention.
Fig. 6 is a schematic view of the clamping assembly.
Figure 7 shows a perspective view of the clamping assembly.
Figure 8 shows a cross-sectional view of the clamping assembly.
Figure 9 shows a side view of the clamping assembly.
Fig. 10 is a schematic structural view of the adapter rod.
Description of the element reference numerals
1-upper frame, 2-observation window, 3-lower frame, 4-display screen, 5-working chamber, 6-grating, 7-control button, 8-prompting lamp, 9-mouse-and-key tray, 10-first array camera set, 11-third light source, 12-fourth light source, 13-second array camera set, 14-third array camera set, 15-second light source, 16-second array camera set, 17-surface light source, 18-first array camera set, 19-first light source, 20-electromagnetic valve set, 21-rotary table, 22-truss, 23-first support, 24-second support, 25-sliding table, 26-clamping component, 26.1-clapboard, 26.2-elastic clamping head, 26.3-clamping sleeve, 26.4-first bolt, 26.5-first bearing plate, 26.6-mounting plate, 26.7-first combination bearing, 26.8-sleeve adapter, 26.9-adapter rod, 26.10-first washer, 26.11-first synchronous pulley, 26.12-synchronous belt, 26.13-motor mounting plate, 26.14-stepping motor, 26.15-baffle, 26.16-second synchronous pulley, 26.17-second bolt, 26.18-screw, 26.19-sensor baffle, 26.20-second bearing plate, 26.21-second combination bearing, 26.22-bearing, 26.23-third bolt, 26.24-extension sleeve, 26.25-pressure ring, 26.26-second washer, 26.27-floating joint, 26.28-cylinder, 26.29-retainer ring, 26.30-cylinder joint, 26.31-cylinder mounting plate, 26.32-adapter, 26.33-mounting groove, 26.34-groove, 27-DD motor, 28-height adjusting frame, 29-support, 30-slip ring, 31-bottom plate.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 2 to 10. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Referring to fig. 2-6, the invention provides a visual inspection device for a welding spot, which comprises a device main body, wherein a working cavity 5 is formed in the device main body, a rotary table 21 is arranged in the working cavity 5, the rotary table 21 is driven to rotate by a driving assembly, four groups of clamping assemblies 26 for clamping a product are uniformly arranged on the rotary table 21 along the circumferential direction of the rotary table, a first array camera unit 18 is arranged right above one group of clamping assemblies 26, a second array camera unit 16 is arranged at a position of 45 degrees anticlockwise of the first array camera unit 18, a third array camera unit 14 is arranged at a position of 135 degrees anticlockwise of the first array camera unit 18, and a first array camera unit 10 and a second array camera unit 13 are arranged at the position of the clamping assembly 26 on the opposite side of the first array camera unit 18.
When the embodiment is used, in the prior art, the appearance and the quality of a product in the optical device packaging process are inspected through manual observation by means of a microscope, and the inspection mode is doped with too many subjective factors for inspection results, so that the inspection yield and the effect difference at different staff positions are obvious. In order to solve the problem, the equipment mainly uses a computer vision processing mode, original manual inspection is changed into program analysis and judgment, a uniform standard is set, subjective factors are eliminated, and the product quality is more reliable. Meanwhile, the equipment adopts a multi-station mode, integrates angle identification, two-dimensional code identification, weld package detection and welding spot detection, and simultaneously, the multi-station acts simultaneously, so that the detection efficiency is greatly improved.
The method specifically comprises the following steps: four clamping assemblies 26 are uniformly fixed on a rotary table 21 of the device, a product to be detected is clamped on the clamping assemblies 26, for convenience of description, a station facing the front of the device is named as a working station a, and the station b, the station c and the station d are respectively named as the station b, the station c and the station d along the counterclockwise direction of the rotary table 21. And a first planar array camera 18 assembly is arranged right above the station a, and the angle identification of the product is completed by shooting an image right above the product. And a third array camera set 14 is arranged at the position of 45 degrees anticlockwise on the station b and is used for shooting the projection of the product on the station b. And a second area array camera set 16 is arranged at a position of 45 degrees clockwise at the station b and is used for shooting a two-dimensional code positioned on the side surface of a product to identify the code of the product. The station c is composed of a first linear array camera set 10 and a second linear array camera set 13, and the two-phase sets are used for shooting the welding spot condition of the two butt welding positions of the product. And the station d is a material waiting/discharging position. Therefore, in the embodiment, the whole detection process of the equipment only needs the actions of charging and discharging of the staff, and conventional starting, sudden stopping and the like, so that the participation degree of the staff in the whole detection process is greatly reduced, and the influence caused by the difference of subjectivity of the staff is reduced. Meanwhile, the importance of program judgment for qualification or not on standardization is obvious, and the overall detection quality of the product is directly improved. The equipment is divided into a plurality of stations, each station takes its own role, the detection and identification work of each part is carried out simultaneously, the CT time of the equipment can be shortened, and the detection efficiency can be ensured while the detection quality is improved.
In this embodiment, both the computer processing method and the computer program for performing the analysis and evaluation by using the computer vision processing and the computer program belong to the prior art, and those skilled in the art can know the prior art, so further description thereof is not repeated in this embodiment.
As further description of the above embodiment, the device main body includes an upper frame 1 and a lower frame 3 that are connected to each other, the working chamber 5 is opened on the upper frame 1, a side wall of the upper frame 1 is provided with an observation window 2, a display screen 4 is rotatably connected to the top of the upper frame 1, the upper frame 1 is further provided with a control button 7 and a warning light 8, the lower frame 3 is hollow to form a device storage chamber, and a slidable keyboard and mouse tray 9 is arranged at a joint of the upper frame 1 and the lower frame 3.
When this embodiment uses, the setting of observation window 2 can be convenient for the staff to observe the behavior of equipment in the working chamber 5 through observation window 2 to judge the work progress. Meanwhile, the arrangement of the observation window 2 and the display screen 4 which can be turned up can effectively reduce the influence of the light source on the sight. The equipment storage cavity in the lower frame 3 is mainly used for storing electric components of equipment, such as an electric control board, a computer and the like. The control buttons 7 include emergency stop, reset, start and the like buttons. And the prompt lamp 8 is used for prompting a detection result. Such as: the prompting lamp 8 displays green to represent that the product is qualified, and the prompting lamp 8 displays red to represent that the product is unqualified. The color representation of the indicator light 8 is not limited to this, and may be set and determined according to actual use.
As a further description of the above embodiment, the first, second, third, first and second array camera units 18, 16, 14, 10 and 13 are all fixed to the bottom of the upper frame 1 by the sliding table 25.
When the camera module is used in the embodiment, fine adjustment of each camera unit is completed by the sliding table 25. In addition to the first array camera assembly 18 providing only vertical fine adjustment, other camera assemblies may provide fine adjustment in both the horizontal XY directions.
In this embodiment, the slip table 25 all adopts manual slip table, but is not limited to using manual slip table, and other structures that can carry out the fine setting to every camera group are all can, like electronic slip table.
In this embodiment, the structure and the operating principle of the manual sliding table and the connection manner between the manual sliding table and each camera group all belong to the prior art, and those skilled in the art can know the prior art, so further description thereof is omitted in this embodiment.
As a further description of the above embodiment, a pair of light barriers 6 is symmetrically disposed at the entrance of the working chamber 5, and the light barriers 6 are fixed at the bottom of the upper frame 1 by a height adjusting frame 28.
When the optical grating installation device is used in the embodiment, the optical grating 6 is installed on the bottom plate 31 of the upper frame 1 through the height adjusting frame 28, and the optical grating 6 mainly completes the triggering work of a program and the installation protection function.
In this embodiment, the working principle of the grating 6 and the connection manner between the grating 6 and the program all belong to the prior art, and those skilled in the art can know the prior art, so further description thereof is not repeated in this embodiment.
In this embodiment, the connection between the grating 6 and the bottom plate 31 is not limited to the connection through the height adjusting frame 28, and other connection structures capable of adjusting the height of the grating 6 may be adopted, for example, the grating 6 is connected to the bottom plate 31 through an electric telescopic rod.
As a further description of the above embodiment, the driving assembly includes a DD motor 27, the DD motor 27 is disposed at the bottom of the upper frame 1, and an output shaft of the DD motor 27 is connected to the center of the turntable 21.
When this embodiment uses, when the product needs to move to the next station after shooting on a station and accomplish and shoot, start DD motor 27, DD motor 27 drives carousel 21 and rotates to the fixed product rotates to next station department on driving carousel 21.
In this embodiment, the driving structure for driving the turntable 21 to rotate is not limited to the DD motor 27, and other driving structures capable of driving the turntable 21 to rotate precisely may be used.
As a further description of the above embodiment, the first light source 19 and the second light source 15 are respectively disposed at the front ends of the lenses of the first and second area array camera sets 18 and 16, and the third light source 11 and the fourth light source 12 are respectively disposed at the front ends of the lenses of the first and second area array camera sets 10 and 13.
When the embodiment is used, the light source can be provided for the corresponding camera by the aid of the front-end light source of the lens of each camera group, so that the shooting effect of the camera is guaranteed, the system is guaranteed to judge the effect through processing and analyzing of pictures, the reliability of detection is guaranteed, and the detection effect is improved.
As a further description of the above embodiment, a truss 22 is disposed above the turntable 21, the truss 22 is fixed on the turntable 21 through a first bracket 23 and a second bracket 24, a surface light source 17 is fixed on the truss 22, and the surface light source 17 is disposed at 45 ° counterclockwise of the first planar array camera set 18.
When this embodiment uses, on the surface light source 17 was fixed in truss 22 through the mounting panel and surface light source 17 was located station a's anticlockwise 45 departments, was shaded for third array camera set 14 to be convenient for third array camera set 14 shoots the projection of product on the station b.
As a further description of the above embodiment, the electromagnetic valve assembly 20 is disposed on the truss 22, the lower surface of the truss 22 is connected with the sliding ring 30, and the rotating part of the sliding ring 30 is connected with the rotating disc 21 through the bracket 29.
In use of this embodiment, the solenoid valve assembly 20 is configured to collect the air paths of the 4 sets of clamping assemblies 26. Slip rings 30 are used to transmit the distribution wires, gas tubes, etc. of clamping assembly 26. The rotating part of the slip ring 30 is connected to the turntable 21 via a bracket 29 to ensure a uniform movement.
As a further description of the above embodiment, the first and second linear array camera groups 10 and 13 are respectively angled at 15 ° and-15 ° with respect to the horizontal plane.
When the device is used in the embodiment, the lenses of the first linear array camera set 10 and the second linear array camera set 13 respectively irradiate products at the station c, and the first linear array camera set 10 and the second linear array camera set 13 respectively form 15-15 included angles relative to the horizontal plane, so that the device can be used for shooting the welding spot condition of butt welding of two positions of the products.
Wherein 15 ° means 15 ° above the horizontal plane, -15 ° means 15 ° below the horizontal plane.
The included angles between the first linear array camera set 10 and the second linear array camera set 13 and the horizontal plane are not limited to 15 degrees and-15 degrees, and other included angles capable of ensuring that the first linear array camera set 10 and the second linear array camera set 13 can shoot the welding spot condition of the two butt welding positions of the product are all the same. For example, the angles between the first and second linear camera groups 10 and 13 and the horizontal plane are not limited to 12 to 18 ° and-12 to-18 °.
As a further description of the above embodiment, as shown in fig. 6-10, the clamping assemblies 26 are uniformly mounted on the turntable 21 through the mounting plate 26.6, and the mounting plate 26.6 is provided with pin holes through which the positional accuracy of each clamping assembly 26 with respect to the turntable 21 is ensured.
The main functional component of the clamping assembly 26 is a collet 26.2, the collet 26.2 being mounted on a clamp sleeve 26.3. The head of the elastic chuck 26.2 and the head of the clamp sleeve 26.3 form a certain included angle, when the elastic chuck 26.2 is tensioned under the action of external force, the clamp sleeve 26.3 exerts a reaction force on the elastic chuck 26.2, and the elastic petals of the elastic chuck 26.2 are uniformly stressed and deformed, so that a product is clamped. The mounting plate 26.6 is formed with a pair of concentric counter bores for respectively placing a first combination bearing 26.7 and a second combination bearing 26.21, the first combination bearing 26.7 is limited in the mounting plate 26.6 by a first bearing plate 26.5, and the second combination bearing 26.21 is fixed on the mounting plate 26.6 by a second bearing plate 26.20. The clamp sleeve 26.3 is fixed on the sleeve adapter 26.8 through the first bolt 26.4, the sleeve adapter 26.8 is connected with the extension sleeve 26.24 through the bolt, the sleeve adapter 26.8 is simultaneously matched with the inner ring of the first combination bearing 26.7, a first gasket 26.10 is arranged on the part exceeding the inner ring and used for limiting the minimum distance between the second synchronous pulley 26.16 and the first combination bearing 26.7.
The press ring 26.25 is connected with the extension sleeve 26.24 through a bolt, and in the process of locking the press ring 26.25, the press ring 26.25 integrally tensions the components consisting of the clamp sleeve 26.3, the sleeve adapter 26.8 and the extension sleeve 26.24, so that the axial gap of the second combined bearing 26.21 is basically eliminated. Meanwhile, a second synchronous belt wheel 26.16 arranged outside the sleeve adaptor 26.8 is connected with a first synchronous belt wheel 26.11 through a synchronous belt 26.12, and the first synchronous belt wheel 26.11 is arranged on an output shaft of the stepping motor 26.14. The stepping motor 26.14 is arranged on the mounting plate 26.6 through a motor mounting plate 26.13, and the mounting plate 26.6 is a waist-shaped groove at the corresponding position and can adjust the mounting position with a certain size. The stepping motor 26.14 is a double shaft, and a sensor baffle 26.19 is arranged on the other shaft for supplementing the position precision in the later period.
The tail of the elastic chuck 26.2 is provided with a screw hole which is connected with the adapter rod 26.9 through the screw rod 26.18, and a retainer ring 26.29 is arranged between the elastic chuck 26.2 and the adapter rod 26.9 and used for locking the elastic chuck 26.2 and ensuring that the screw rod 26.18 has enough thread teeth to bear normal force.
The lower extreme of adapter rod 26.9 is connected with adapter 26.32, adapter 26.32 bottom upwards caves in and forms mounting groove 26.33, the both sides inner wall of mounting groove 26.33 outwards caves in respectively and forms recess 26.34, be equipped with bearing 26.22 in the recess 26.34, be equipped with third bolt 26.23 in the mounting groove 26.33, third bolt 26.23 pass behind the bearing 26.22 and be connected with unsteady joint 27, bearing 26.22 through with recess 26.34 internal contact, the transmission pulling force.
The cylinder 26.28 is connected with a cylinder joint 26.30 and a floating joint 26.27, the cylinder 26.28 is installed on the installation plate 26.6 through a cylinder installation plate 26.31, and is also provided with a waist-shaped groove, so that the installation position of a certain size can be adjusted. The floating joint 26.27 is locked with the cylinder 26.28 through a nut, and the bearing 26.22 and the second washer 26.26 are locked with the other side through a bolt.
On the outside of the mounting plate 26.6, a screen 26.15 covers the exposed parts such as the second timing pulley 26.16.
The workflow of the clamping assembly 26 is as follows:
in the working state, the air cylinder 26.28 drives the floating joint 26.27 and the bearing 26.22 to move downwards, and the bearing 26.22 drives the adapter rod 26.9 and the screw 26.18 to move downwards, so that the elastic chuck 26.2 is driven to move downwards. The collet 26.2 is deformed by the reaction force of the clamp sleeve 26.3 to clamp the product. The stepping motor 26.14 drives the first synchronous pulley 26.11 to rotate, and the second synchronous pulley 26.16 is driven to rotate through the synchronous belt 26.12. The second timing pulley 26.16 is fixed to the sleeve adapter 26.8 using a jackscrew, so that the sleeve adapter 26.8 rotates with it, which in turn rotates the gripper sleeve 26.3. In the clamped state, the collet 26.2 is rotated by the action of frictional forces. When the elastic chuck 26.2 rotates, the adapter rod 26.9 and the screw rod 26.18 also rotate along with the rotation, the outer ring of the bearing 26.22 rotates along with the rotation due to the action of friction force, and the inner ring is connected with the cylinder 26.28 and is static relative to the cylinder 26.28 under the action of damping.
In summary, the working principle of the detection device is as follows:
1. after the equipment is started, after the grating 6 senses the feeding action, the first planar array camera unit 18 works, after the angle identification is finished, the motor 36 drives the jacket 32 to rotate to a preset angle, and the DD motor 27 rotates to enable a product to run from a station a to a station b;
2. when the product is in station b, the second array camera set 16 begins work first, shoots the two-dimensional code and discerns the product, and motor 36 drives the cover 32 of pressing from both sides afterwards and rotates a week, and third array camera set 14 begins work, and third array camera set 14 is responsible for judging the ring department of transition and wears the welding spot swell condition. After the action of rotating for one circle is finished, the product waits for the triggering action fed back from the station a and runs from the station b to the station c.
3. When the product is at the station c, the motor 36 directly drives the jacket 32 to rotate for a circle, the first linear array camera unit 10 and the second linear array camera unit 13 work simultaneously, and the condition of the welding seam of the welding spot is judged. After the action of rotating for one circle is finished, the product waits for the triggering action fed back from the station a and runs from the station c to the station d.
4. And the station d is a material waiting/discharging position, and a manipulator can be additionally arranged on the left side of the station d for automatic discharging under the condition of need. And the product waits for the triggering action fed back from the station a and runs from the station d to the station a.
5. The staff judges the qualification condition of product through the colour of warning light 8.
6. And repeating the steps to detect the next product.
In the whole process, the station a automatically triggers the starting action according to the condition through the action of the grating 6 and the shooting feedback of the camera, whether the product is whole qualified or not can prompt a detection result through the prompt lamp 8 at the workbench, and the staff can judge the qualified condition of the product through the color of the lamp. The button only provides starting, resetting and emergency stopping of the equipment.
In conclusion, the whole detection process of the equipment only needs the feeding of the staff, the blanking through the prompting lamp, and the conventional actions of starting, sudden stop and the like, so that the participation degree of the staff to the whole detection process is greatly reduced, and the influence caused by the difference of subjectivity of the staff is reduced. Meanwhile, the importance of program judgment for qualification or not on standardization is obvious, and the overall detection quality of the product is directly improved. The equipment is divided into a plurality of stations, each station takes its own role, the detection and identification work of each part is carried out simultaneously, the CT time of the equipment can be shortened, and the detection efficiency is ensured while the detection quality is improved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (10)

1. The utility model provides a solder joint visual detection equipment, includes the equipment main part, working chamber (5), its characterized in that have been seted up in the equipment main part: be equipped with carousel (21) in working chamber (5), carousel (21) drive its rotation through drive assembly, follow the even centre gripping subassembly (26) that are used for the clamping product that are equipped with of its circumference on carousel (21), wherein be equipped with first array camera unit (18) directly over a set of centre gripping subassembly (26), first array camera unit (18) anticlockwise 45 departments are equipped with second array camera unit (16), first array camera unit (18) anticlockwise 135 departments are equipped with third array camera unit (14), centre gripping subassembly (26) department of first array camera unit (18) opposite side is equipped with first array camera unit (10) and second array camera unit (13).
2. The visual inspection apparatus of solder joints according to claim 1, wherein: the equipment main part includes interconnect's last frame (1) and lower frame (3), work chamber (5) are seted up on last frame (1), it is equipped with observation window (2) to go up frame (1) lateral wall, goes up frame (1) top and rotates and be connected with display screen (4), still be equipped with control button (7) and warning light (8) on going up frame (1), the chamber is deposited to the inside cavity of lower frame (3) formation equipment, the junction of going up frame (1) and lower frame (3) is equipped with slidable key mouse tray (9).
3. The visual inspection apparatus of solder joints according to claim 2, wherein: the first planar array camera set (18), the second planar array camera set (16), the third planar array camera set (14), the first planar array camera set (10) and the second planar array camera set (13) are fixed to the bottom of the upper frame (1) through sliding tables (25).
4. The visual inspection apparatus of solder joints according to claim 2, wherein: the entrance of working chamber (5) is equipped with a pair of grating (6) symmetrically, grating (6) are fixed in frame (1) bottom through altitude mixture control frame (28).
5. The visual inspection apparatus of solder joints according to claim 1, wherein: the driving assembly comprises a DD motor (27), the DD motor (27) is arranged at the bottom of the upper machine frame (1), and an output shaft of the DD motor (27) is connected with the center of the rotary table (21).
6. The visual inspection apparatus of solder joints according to claim 1, wherein: the front ends of the lenses of the first area array camera set (18) and the second area array camera set (16) are respectively provided with a first light source (19) and a second light source (15), and the front ends of the lenses of the first area array camera set (10) and the second area array camera set (13) are respectively provided with a third light source (11) and a fourth light source (12).
7. The visual inspection apparatus of solder joints according to claim 1, wherein: the turntable is characterized in that a truss (22) is arranged above the turntable (21), the truss (22) is fixed on the turntable (21) through a first support (23) and a second support (24), a surface light source (17) is fixed on the truss (22), and the surface light source (17) is arranged at the position of 45 degrees anticlockwise on the first planar array camera set (18).
8. The visual inspection apparatus of solder joints according to claim 7, wherein: the electromagnetic valve group (20) is arranged on the truss (22), the lower surface of the truss (22) is connected with a sliding ring (30), and a rotating part of the sliding ring (30) is connected with the rotary table (21) through a support (29).
9. The visual inspection apparatus of solder joints according to claim 1, wherein: the first linear array camera set (10) and the second linear array camera set (13) form included angles of 15 degrees and-15 degrees relative to the horizontal plane respectively.
10. The visual inspection apparatus of solder joints according to claim 1, wherein: centre gripping subassembly (26) includes mounting panel (26.6), be equipped with anchor clamps sleeve (26.3) in mounting panel (26.6), anchor clamps sleeve (26.3) upper end runs through mounting panel (26.6) and upwards extends, and the upper end of anchor clamps sleeve (26.3) is run through and is connected with elastic chuck (26.2) that can follow anchor clamps sleeve (26.3) length direction removal behind mounting panel (26.6), and the lower extreme of anchor clamps sleeve (26.3) is connected with changeover bar (26.9) through the adaptor, mounting panel (26.6) bottom is connected with cylinder (26.28), the lower extreme of changeover bar (26.9) and the output shaft of cylinder (26.28), be fixed with step motor (26.14) on mounting panel (26.6), step motor (26.14) drive anchor clamps sleeve (26.3) through synchronous wheelset and rotate.
CN202110419208.7A 2021-04-19 2021-04-19 Welding spot visual detection equipment Pending CN112986145A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110419208.7A CN112986145A (en) 2021-04-19 2021-04-19 Welding spot visual detection equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110419208.7A CN112986145A (en) 2021-04-19 2021-04-19 Welding spot visual detection equipment

Publications (1)

Publication Number Publication Date
CN112986145A true CN112986145A (en) 2021-06-18

Family

ID=76341013

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110419208.7A Pending CN112986145A (en) 2021-04-19 2021-04-19 Welding spot visual detection equipment

Country Status (1)

Country Link
CN (1) CN112986145A (en)

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