CN112985730B - Multi-dimensional vibration test detection device for electromechanical equipment production - Google Patents
Multi-dimensional vibration test detection device for electromechanical equipment production Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及检测试验技术领域,具体为一种用于机电设备生产的多维震动试验检测装置。The invention relates to the technical field of detection and testing, in particular to a multi-dimensional vibration testing and testing device used in the production of electromechanical equipment.
背景技术Background technique
机电产品是指使用机械、电器、电子设备所生产的各类农具机械、电器、电子性能的生产设备和生活用机具,一般包括机械设备、电气设备、交通运输工具、电子产品、电器产品、仪器仪表、金属制品等及其零部件、元器件,在机电产品生产过程中需要对机电产品进行各种试验测试,其中震动试验就是常见的一种试验检测项目,在震动试验检测过程中需要通过震动试验装置进行试验检测。Mechanical and electrical products refer to all kinds of agricultural machinery, electrical appliances, electronic performance production equipment and domestic machinery and tools produced by machinery, electrical appliances, and electronic equipment, generally including mechanical equipment, electrical equipment, transportation tools, electronic products, electrical products, instruments Meters, metal products, etc. and their parts and components, in the production process of electromechanical products need to carry out various tests on electromechanical products, among which vibration test is a common test item, in the process of vibration test and detection, it is necessary to pass vibration Test device for testing.
例如申请号:CN201921839319.8本实用新型公开了一种震动试验台,涉及震动试验技术领域。本实用新型包括试验台台体,试验台台体的两侧均焊接连接有把手,试验台台体的一侧靠近把手的底端安装有操作盘,操作盘的一侧安装有开关,操作盘的一侧靠近开关的下端安装有调速转头,操作盘的一侧靠近开关的一端安装有指示灯,试验台台体的底部焊接连接有两个支撑盘,两支撑盘底部均安装有两个可调节支撑腿,四可调节支撑腿的一端均插接连接有调节盘,调节盘的一端通过焊接连接有齿轮,齿轮通过啮合连接有调节杆,调节杆的顶端焊接连接有支撑盘。本实用新型通过一系列的设计使得装置能够根据地面平整度调平,并可以夹紧工件防止意外掉落,大大提高了工作效率。For example, the application number: CN201921839319.8 The utility model discloses a vibration test bench, which relates to the technical field of vibration test. The utility model comprises a test bench body. Both sides of the test bench body are welded and connected with handles. One side of the test bench body is close to the bottom end of the handle. A speed-regulating rotor is installed on one side close to the lower end of the switch, and an indicator light is installed on one side of the operation panel close to the switch. The bottom of the test bench body is welded and connected with two supporting plates, and two one end of the four adjustable supporting legs is plugged and connected with an adjustment disc, one end of the adjustment disc is connected with a gear through welding, the gear is meshed with an adjustment rod, and the top end of the adjustment rod is welded with a support disc. The utility model enables the device to be leveled according to the flatness of the ground through a series of designs, and can clamp the workpiece to prevent accidental drop, thereby greatly improving the work efficiency.
基于上述,现有的震动检测试验装置只能对一个方向震动,当需要对产品的不同方向进行震动试验时,需要将产品拆下然后换个方向进行试验,试验操作麻烦,同时现有的试验装置的震动幅度难以调节,试验效果不佳;因此,不满足现有的需求,对此我们提出了一种用于机电设备生产的多维震动试验检测装置。Based on the above, the existing vibration detection test device can only vibrate in one direction. When it is necessary to perform vibration tests on different directions of the product, the product needs to be removed and then tested in another direction. The test operation is troublesome. At the same time, the existing test device The vibration amplitude is difficult to adjust, and the test effect is not good; therefore, it does not meet the existing needs. For this, we propose a multi-dimensional vibration test detection device for the production of electromechanical equipment.
发明内容Contents of the invention
本发明的目的在于提供一种用于机电设备生产的多维震动试验检测装置,以解决上述背景技术中提出的现有的震动检测试验装置只能对一个方向震动,当需要对产品的不同方向进行震动试验时,需要将产品拆下然后换个方向进行试验,试验操作麻烦,同时现有的试验装置的震动幅度难以调节,试验效果不佳的问题。The purpose of the present invention is to provide a multi-dimensional vibration test and detection device for the production of electromechanical equipment, to solve the problem that the existing vibration detection and test device proposed in the above background technology can only vibrate in one direction. During the vibration test, the product needs to be dismantled and tested in another direction. The test operation is troublesome. At the same time, the vibration amplitude of the existing test device is difficult to adjust, and the test effect is not good.
为实现上述目的,本发明提供如下技术方案:一种用于机电设备生产的多维震动试验检测装置,包括安装底座;所述安装底座的顶部球面连接有一组震动试验台;所述安装底座的左侧转动连接有一组拉紧力调节操作件;所述安装底座的内部圆周阵列排布转动连接有四组拉紧力调节丝杠;所述安装底座的右侧固定连接有一组震动调节驱动件;所述安装底座的上部转动连接有一组震动驱动支撑件;所述震动驱动支撑件的右侧上部固定连接有一组震动驱动件。In order to achieve the above object, the present invention provides the following technical solutions: a multi-dimensional vibration test detection device for the production of electromechanical equipment, including a mounting base; a group of vibration test benches are connected to the top spherical surface of the mounting base; A set of tension adjustment operating parts is connected to the side rotation; four sets of tension adjustment screw are connected to the inner circumference array of the installation base; the right side of the installation base is fixedly connected to a set of vibration adjustment driving parts; The upper part of the installation base is rotatably connected with a group of vibration driving supports; the right upper part of the vibration driving support is fixedly connected with a group of vibration driving parts.
优选的,所述安装底座还包括有试验台安装球头,安装底座的底部中心固定连接有一组试验台安装球头,震动试验台还包括有试验台安装球窝,震动试验台的顶部中心固定连接有一组试验台安装球窝,试验台安装球头与试验台安装球窝之间球面配合。Preferably, the installation base also includes a test bench installation ball head, the center of the bottom of the installation base is fixedly connected with a group of test bench installation ball heads, the vibration test bench also includes a test bench installation ball socket, and the top center of the vibration test bench is fixed A group of test bench installation ball sockets is connected, and the spherical surface fits between the test bench installation ball head and the test bench installation ball socket.
优选的,所述拉紧力调节操作件还包括有拉紧力调节主动锥齿轮,拉紧力调节操作件的右侧同轴固定连接有两组拉紧力调节主动锥齿轮,拉紧力调节丝杠还包括有拉紧力调节从动锥齿轮,拉紧力调节丝杠的内侧同轴固定连接有一组拉紧力调节从动锥齿轮,每组拉紧力调节主动锥齿轮分别与两组拉紧力调节从动锥齿轮啮合共同构成锥齿轮传动机构。Preferably, the tension adjustment operation part also includes a tension adjustment active bevel gear, the right side of the tension adjustment operation part is coaxially fixedly connected with two sets of tension adjustment active bevel gears, the tension adjustment The lead screw also includes a driven bevel gear for tension adjustment. The inner side of the tension adjustment lead screw is coaxially fixedly connected with a set of tension adjustment driven bevel gears. Each set of tension adjustment active bevel gears is respectively connected with two groups of The meshing of driven bevel gears for tension adjustment constitutes a bevel gear transmission mechanism.
优选的,所述拉紧力调节丝杠还包括有拉紧力调节滑块,拉紧力调节丝杠的外侧螺纹传动连接有一组拉紧力调节滑块,拉紧力调节滑块与安装底座滑动连接,拉紧力调节丝杠与拉紧力调节滑块之间共同构成丝杠螺母传动副。Preferably, the tension adjustment screw also includes a tension adjustment slider, the outer threaded transmission connection of the tension adjustment screw is connected with a group of tension adjustment sliders, and the tension adjustment slider is connected to the installation base Slidingly connected, the tensioning force adjusting lead screw and the tensioning force adjusting slide block together form a screw nut transmission pair.
优选的,所述拉紧力调节丝杠还包括有拉紧力拉簧,每组拉紧力调节滑块的顶部挂接有一组拉紧力拉簧,震动试验台还包括有拉簧安装部,震动试验台的底部圆周阵列排布设置有四组拉簧安装部,拉紧力拉簧的另一端分别与一组拉簧安装部挂接。Preferably, the tension adjusting lead screw also includes a tension tension spring, a set of tension tension springs is mounted on the top of each set of tension adjustment sliders, and the vibration test bench also includes a tension spring installation part , The bottom of the vibration test bench is arranged in a circular array with four sets of tension spring installation parts, and the other ends of the tension springs are connected to a set of tension spring installation parts respectively.
优选的,所述震动调节驱动件还包括有震动调节主动锥齿轮,震动调节驱动件的转轴上同轴固定连接有一组震动调节主动锥齿轮,震动驱动支撑件还包括有震动调节从动锥齿圈,震动驱动支撑件的底部同轴固定连接有一组震动调节从动锥齿圈,震动调节主动锥齿轮与震动调节从动锥齿圈啮合共同构成锥齿轮传动机构。Preferably, the vibration adjustment driver also includes a vibration adjustment active bevel gear, a group of vibration adjustment active bevel gears is fixedly connected to the shaft of the vibration adjustment drive, and the vibration adjustment support also includes a vibration adjustment driven bevel gear The bottom of the vibration-driven support member is coaxially fixedly connected with a group of vibration-adjusting driven bevel gears, and the vibration-adjusting active bevel gear meshes with the vibration-adjusting driven bevel gear to form a bevel gear transmission mechanism.
优选的,所述震动驱动件还包括有震动驱动凸轮,震动驱动件的转轴上固定连接有一组震动驱动凸轮,震动驱动凸轮顶部与震动试验台相接触,震动驱动凸轮与震动试验台之间共同构成凸轮机构。Preferably, the vibration driving part also includes a vibration driving cam, a group of vibration driving cams are fixedly connected to the rotating shaft of the vibration driving part, the top of the vibration driving cam is in contact with the vibration test bench, and the vibration driving cam and the vibration test bench are in common constitute a cam mechanism.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明震动试验台通过试验台安装球头、试验台安装球窝的球面配合与安装底座球面连接,通过四组拉紧力拉簧实现对震动试验台与安装底座的拉紧。The vibration test bench of the present invention is connected to the spherical surface of the installation base through the spherical fit of the test bench installation ball head and the test bench installation ball socket, and the tension between the vibration test bench and the installation base is realized by four sets of tension springs.
本发明在使用时,旋转拉紧力调节操作件,拉紧力调节操作件通过由拉紧力调节主动锥齿轮与拉紧力调节从动锥齿轮啮合共同构成的锥齿轮传动机构带动四组拉紧力调节丝杠同步旋转,拉紧力调节丝杠通过由拉紧力调节丝杠与拉紧力调节滑块之间共同构成的丝杠螺母传动副带动拉紧力调节滑块滑动,拉紧力调节滑块改变四组拉紧力拉簧的拉紧长度,实现对震动试验台拉紧力的调节,从而调节震动幅度。When the present invention is in use, the tensioning force adjustment operation part is rotated, and the tensioning force adjustment operation part drives four sets of tensioning force through the bevel gear transmission mechanism composed of the tensioning force adjustment active bevel gear and the tensioning force adjustment driven bevel gear. The tension adjustment screw rotates synchronously, and the tension adjustment screw drives the tension adjustment slider to slide through the screw nut transmission pair composed of the tension adjustment screw and the tension adjustment slider, and the tension adjustment slider is tightened. The force adjustment slider changes the tension length of the four sets of tension springs to realize the adjustment of the tension force of the vibration test bench, thereby adjusting the vibration amplitude.
本发明在试验时,当震动调节驱动件旋转,震动调节驱动件通过由震动调节主动锥齿轮与震动调节从动锥齿圈啮合共同构成锥齿轮传动机构带动震动驱动支撑件旋转,通过震动驱动支撑件旋转实现震动方向的改变,模拟不同方向的震动;震动驱动件通过由震动驱动凸轮与震动试验台之间共同构成凸轮机构带动震动试验台震动,通过震动试验台的震动实现对工件的震动实现。During the test of the present invention, when the vibration adjustment driving part rotates, the vibration adjustment driving part drives the vibration driving support to rotate through the vibration adjustment active bevel gear and the vibration adjustment driven bevel gear gear meshing together to form a bevel gear transmission mechanism, and the vibration driving support The rotation of the part realizes the change of the vibration direction and simulates the vibration in different directions; the vibration driving part drives the vibration of the vibration test bench through the cam mechanism formed by the vibration driving cam and the vibration test bench, and realizes the vibration of the workpiece through the vibration of the vibration test bench. .
本发明实现震动试验台的震动,同时通过震动驱动支撑件旋转实现震动方向的改变,模拟不同方向的震动,同时可以实现对震动试验台拉紧力的调节,从而调节震动幅度,模拟同步震动幅度下的震动试验,具有更好的试验效果,使用方便,操作简单。The invention realizes the vibration of the vibration test bench, and at the same time changes the vibration direction through the rotation of the vibration-driven supporting member, simulates vibrations in different directions, and at the same time can realize the adjustment of the tension force of the vibration test bench, thereby adjusting the vibration amplitude and simulating the synchronous vibration amplitude Under the vibration test, it has better test effect, easy to use and simple to operate.
附图说明Description of drawings
图1为本发明的轴侧结构示意图;Fig. 1 is a schematic diagram of the axial side structure of the present invention;
图2为本发明的内部传动轴侧结构示意图;Fig. 2 is a schematic diagram of the internal transmission shaft side structure of the present invention;
图3为本发明的震动试验台底部轴侧结构示意图;Fig. 3 is a schematic diagram of the shaft side structure at the bottom of the vibration test bench of the present invention;
图4为本发明的安装底座轴侧结构示意图;Fig. 4 is a schematic diagram of the shaft side structure of the mounting base of the present invention;
图5为本发明的震动试验台安装轴侧结构示意图;Fig. 5 is a schematic diagram of the installation axis side structure of the vibration test bench of the present invention;
图6为本发明的拉紧力调节丝杠传动轴侧结构示意图;Fig. 6 is a schematic diagram of the structure on the drive shaft side of the tensioning force adjustment screw of the present invention;
图7为本发明的震动驱动支撑件轴侧结构示意图;Fig. 7 is a schematic diagram of the shaft side structure of the vibration-driven support of the present invention;
图8为本发明的震动驱动件轴侧结构示意图;Fig. 8 is a schematic diagram of the shaft side structure of the vibration driver of the present invention;
图中:1、安装底座;101、试验台安装球头;2、震动试验台;201、试验台安装球窝;202、拉簧安装部;3、拉紧力调节操作件;301、拉紧力调节主动锥齿轮;4、拉紧力调节丝杠;401、拉紧力调节从动锥齿轮;402、拉紧力调节滑块;403、拉紧力拉簧;5、震动调节驱动件;501、震动调节主动锥齿轮;6、震动驱动支撑件;601、震动调节从动锥齿圈;7、震动驱动件;701、震动驱动凸轮。In the figure: 1. Installation base; 101. Ball head installed on test bench; 2. Vibration test bench; 201. Ball socket installed on test bench; 202. Tension spring installation part; Force adjustment active bevel gear; 4, tension adjustment lead screw; 401, tension adjustment driven bevel gear; 402, tension adjustment slider; 403, tension spring; 5, vibration adjustment driver; 501. Vibration adjustment active bevel gear; 6. Vibration driving support; 601. Vibration adjustment driven bevel gear; 7. Vibration driving part; 701. Vibration driving cam.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1至图8,本发明提供的一种实施例:一种用于机电设备生产的多维震动试验检测装置,包括安装底座1;安装底座1的顶部球面连接有一组震动试验台2;安装底座1的左侧转动连接有一组拉紧力调节操作件3;安装底座1的内部圆周阵列排布转动连接有四组拉紧力调节丝杠4;安装底座1的右侧固定连接有一组震动调节驱动件5;安装底座1的上部转动连接有一组震动驱动支撑件6;震动驱动支撑件6的右侧上部固定连接有一组震动驱动件7。Please refer to FIG. 1 to FIG. 8, an embodiment provided by the present invention: a multi-dimensional vibration test detection device for the production of electromechanical equipment, including a mounting base 1; a group of
进一步,安装底座1还包括有试验台安装球头101,安装底座1的底部中心固定连接有一组试验台安装球头101,震动试验台2还包括有试验台安装球窝201,震动试验台2的顶部中心固定连接有一组试验台安装球窝201,试验台安装球头101与试验台安装球窝201之间球面配合,在使用中,震动试验台2通过试验台安装球头101、试验台安装球窝201的球面配合与安装底座1球面连接。Further, the installation base 1 also includes a test bench
进一步,拉紧力调节操作件3还包括有拉紧力调节主动锥齿轮301,拉紧力调节操作件3的右侧同轴固定连接有两组拉紧力调节主动锥齿轮301,拉紧力调节丝杠4还包括有拉紧力调节从动锥齿轮401,拉紧力调节丝杠4的内侧同轴固定连接有一组拉紧力调节从动锥齿轮401,每组拉紧力调节主动锥齿轮301分别与两组拉紧力调节从动锥齿轮401啮合共同构成锥齿轮传动机构,在使用中,当旋转拉紧力调节操作件3,拉紧力调节操作件3通过由拉紧力调节主动锥齿轮301与拉紧力调节从动锥齿轮401啮合共同构成的锥齿轮传动机构带动四组拉紧力调节丝杠4同步旋转。Further, the tension
进一步,拉紧力调节丝杠4还包括有拉紧力调节滑块402,拉紧力调节丝杠4的外侧螺纹传动连接有一组拉紧力调节滑块402,拉紧力调节滑块402与安装底座1滑动连接,拉紧力调节丝杠4与拉紧力调节滑块402之间共同构成丝杠螺母传动副,在使用中,当拉紧力调节丝杠4旋转,拉紧力调节丝杠4通过由拉紧力调节丝杠4与拉紧力调节滑块402之间共同构成的丝杠螺母传动副带动拉紧力调节滑块402滑动。Further, the
进一步,拉紧力调节丝杠4还包括有拉紧力拉簧403,每组拉紧力调节滑块402的顶部挂接有一组拉紧力拉簧403,震动试验台2还包括有拉簧安装部202,震动试验台2的底部圆周阵列排布设置有四组拉簧安装部202,拉紧力拉簧403的另一端分别与一组拉簧安装部202挂接,在使用中,通过四组拉紧力拉簧403实现对震动试验台2的拉紧,同时当四组拉紧力调节滑块402滑动,拉紧力调节滑块402改变四组拉紧力拉簧403的拉紧长度,实现对震动试验台2拉紧力的调节。Further, the tension adjusting
进一步,震动调节驱动件5还包括有震动调节主动锥齿轮501,震动调节驱动件5的转轴上同轴固定连接有一组震动调节主动锥齿轮501,震动驱动支撑件6还包括有震动调节从动锥齿圈601,震动驱动支撑件6的底部同轴固定连接有一组震动调节从动锥齿圈601,震动调节主动锥齿轮501与震动调节从动锥齿圈601啮合共同构成锥齿轮传动机构,在使用中,当震动调节驱动件5旋转,震动调节驱动件5通过由震动调节主动锥齿轮501与震动调节从动锥齿圈601啮合共同构成锥齿轮传动机构带动震动驱动支撑件6旋转,通过震动驱动支撑件6旋转实现震动方向的改变,模拟不同方向的震动。Further, the
进一步,震动驱动件7还包括有震动驱动凸轮701,震动驱动件7的转轴上固定连接有一组震动驱动凸轮701,震动驱动凸轮701顶部与震动试验台2相接触,震动驱动凸轮701与震动试验台2之间共同构成凸轮机构,在使用中,震动驱动件7通过由震动驱动凸轮701与震动试验台2之间共同构成凸轮机构带动震动试验台2摆动。Further, the
工作原理:震动试验台2通过试验台安装球头101、试验台安装球窝201的球面配合与安装底座1球面连接,通过四组拉紧力拉簧403实现对震动试验台2与安装底座1的拉紧;在使用时,旋转拉紧力调节操作件3,拉紧力调节操作件3通过由拉紧力调节主动锥齿轮301与拉紧力调节从动锥齿轮401啮合共同构成的锥齿轮传动机构带动四组拉紧力调节丝杠4同步旋转,拉紧力调节丝杠4通过由拉紧力调节丝杠4与拉紧力调节滑块402之间共同构成的丝杠螺母传动副带动拉紧力调节滑块402滑动,拉紧力调节滑块402改变四组拉紧力拉簧403的拉紧长度,实现对震动试验台2拉紧力的调节,从而调节震动幅度;当震动调节驱动件5旋转,震动调节驱动件5通过由震动调节主动锥齿轮501与震动调节从动锥齿圈601啮合共同构成锥齿轮传动机构带动震动驱动支撑件6旋转,通过震动驱动支撑件6旋转实现震动方向的改变,模拟不同方向的震动;震动驱动件7通过由震动驱动凸轮701与震动试验台2之间共同构成凸轮机构带动震动试验台2震动,通过震动试验台2的震动实现对工件的震动实现。Working principle: The
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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