CN112984385A - Pipeline flow indicator and flow indicating system - Google Patents

Pipeline flow indicator and flow indicating system Download PDF

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Publication number
CN112984385A
CN112984385A CN202110234495.4A CN202110234495A CN112984385A CN 112984385 A CN112984385 A CN 112984385A CN 202110234495 A CN202110234495 A CN 202110234495A CN 112984385 A CN112984385 A CN 112984385A
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CN
China
Prior art keywords
flow indicator
flange
pipeline
rotating wheel
flow
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110234495.4A
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Chinese (zh)
Inventor
徐金星
纪楗煜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KSB Shanghai Pump Co Ltd
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KSB Shanghai Pump Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KSB Shanghai Pump Co Ltd filed Critical KSB Shanghai Pump Co Ltd
Priority to CN202110234495.4A priority Critical patent/CN112984385A/en
Publication of CN112984385A publication Critical patent/CN112984385A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/01Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Measuring Volume Flow (AREA)

Abstract

The invention discloses a pipeline flow indicator and a flow indicating system, wherein the flow indicator comprises: the visual component is arranged between the two flange surfaces of the pipeline flange; the rotating wheel component comprises a rotating wheel, a bracket and a mandrel, and the rotating wheel component is arranged in the inner area of the visual component. The bracket is arranged in the area between the two flange surfaces and is fixed at the pipe orifice of the pipeline; the central point of support puts the installation dabber, and dabber linking bridge and runner for the runner can be rotatory as the center pin by the dabber. The flow indicating system comprises the flow indicator. The invention uses the original pipeline flange to install the flow indicator, reduces the cost of the flow indicator, can observe the water flow condition from the periphery and is convenient to observe. In addition, the flow indicator has longer service life by reasonably selecting materials.

Description

Pipeline flow indicator and flow indicating system
Technical Field
The present invention relates to a fluid measuring device and system, and more particularly, to a flow indicator for a pipeline flow and a flow indicating system.
Background
The pump is a common machine for conveying fluid or pressurizing fluid, and is mainly used for conveying liquid such as water, oil, acid-base liquid, emulsion, suspoemulsion, liquid metal and the like, and can also convey liquid, gas mixture and liquid containing suspended solids.
The bearing is a common part of the pump, the bearing can generate heat in the rotating process to enable the temperature of the bearing to rise, when the temperature is too high, the service life of the bearing can be shortened, and even the bearing is invalid, so that cooling measures are needed for the bearing which runs for a long time at a high rotating speed, and one of the frequently adopted methods is that cooling water is externally connected to the lower part of the bearing part.
As shown in figure 1, cooling water is connected to the bearing body cooling cavity through a water inlet pipeline on the water inlet main pipe and then collected to the water outlet main pipe through a water outlet pipeline, and the heat of the bearing is taken away to play a cooling role. The amount of the cooling water is regulated and controlled by a valve on the water inlet pipeline, and the flowing state of the cooling water is generally displayed by a flow indicator arranged on the pipeline.
The traditional flow indicator adopts a separately cast flow indicator shell which is connected on a pipeline through a pipe joint, a transparent glass window is generally arranged on one surface, a ribbon, a display ball or a gear is arranged in the transparent glass window to display the water flow condition, the product with the structure can be observed from one direction only in use, the intuition is not good, the appearance is heavy, and the price is high.
Disclosure of Invention
In view of the above problems in the prior art, an object of the present invention is to provide a flow indicator for pipe flow and a flow indicating system.
In order to achieve the purpose, the invention adopts the following technical scheme:
a flow indicator for a pipeline, comprising: the visual component is arranged between the two flange surfaces of the pipeline flange; the rotating wheel component comprises a rotating wheel, a bracket and a mandrel, and the rotating wheel component is arranged in the inner area of the visual component. The bracket is arranged in the area between the two flange surfaces and is fixed at the pipe orifice of the pipeline; the central point of support puts the installation dabber, and dabber linking bridge and runner for the runner can be rotatory as the center pin by the dabber.
Further, the runner includes a plurality of blades, and the water flow pushes the runner to rotate as it flows through the blades. The blade shape parameters of the blades enable the rotating speed V of the rotating wheel to be within a certain range.
Furthermore, the rotating wheel and the mandrel are connected and installed through a shaft sleeve, a gasket is arranged between the shaft sleeve and the mandrel, and the rotating wheel is movably fixed on the mandrel through a screw.
Further, the visual component is a glass tube, and the visual component and two flange surfaces of the pipeline flange are sealed through a sealing piece.
Further, the two flange faces of the pipe flange are fixed by nuts and bolts, so that the visual member and the wheel member are fixed between the two flange faces.
Furthermore, the support is circular, and the diameter of the support is larger than the outer diameter of the pipeline and smaller than the inner diameter of the visual component; the runner is circular, and its diameter is less than the diameter of support.
Further, the support comprises a plurality of rib plates, and the number of the rib plates and the number of the blades are prime numbers.
Further, an outer hub is arranged on the outer circle of the blade, and a direction arrow is arranged on the outer surface of the outer hub.
Furthermore, the shaft sleeve is in clearance fit with the mandrel, and a clearance is reserved between the gasket and the end face of the shaft sleeve.
In order to achieve the purpose, the invention also adopts the following technical scheme:
an indicating system for a pipe, comprising: a water inlet pipeline and a water discharge pipeline; the water inlet pipeline or the water discharge pipeline is provided with a flange. Wherein, install above-mentioned pipeline flow indicator between two flange faces of flange.
In the technical scheme, the flow indicator is installed by using the original pipeline flange, so that the cost of the flow indicator is reduced, the water flow condition can be observed from the periphery, and the observation is convenient. In addition, the flow indicator has longer service life by reasonably selecting materials.
Drawings
FIG. 1 is a schematic view of a bearing component cooling circuit;
FIG. 2 is a schematic diagram of the construction of the flow indicator of the present invention;
FIG. 3 is an enlarged, fragmentary schematic view of the wheel assembly of FIG. 2;
fig. 4 is a cross-sectional view of fig. 2A-a.
Detailed Description
The technical scheme of the invention is further explained by combining the drawings and the embodiment.
The invention discloses a pipeline flow indicator and a flow indicating system, which can be applied to a pump system, a pipeline system or other fluid systems.
As shown in fig. 1, the flow indicating system of the present invention includes a bearing member 20, and since the bearing member 20 requires cooling water, an inlet pipe 22 and an outlet pipe 24 are provided in the lower half of the bearing member 20. The inlet pipe 22 is connected to the inlet manifold 21 to be supplied with water from the inlet manifold 21, and the outlet pipe 24 is connected to the outlet manifold 25 to discharge the cooling water into the outlet manifold 25. In addition, a valve for controlling the flow rate is provided on the inlet pipe 22, and a flange 23 for installing the flow rate indicator of the present invention is provided on the outlet pipe 24. The flow indicator of the present invention may be mounted between two flange faces of the flange 23.
It will be understood by those skilled in the art that the configuration of the flow system shown in fig. 1 is illustrative only and not limiting of the present invention. In other embodiments of the present invention, the bearing member 20 may connect the inlet conduit 22 and the outlet conduit 24 at other locations, and the shape and number of the inlet conduit 22 and the outlet conduit 24 are arbitrary and consistent with the spirit of the present invention. In addition, the flow indicating system and flow indicator of the present invention are not limited to the bearing assembly 20 shown in FIG. 1, and may be applied to other fluid systems.
It will be further understood by those skilled in the art that the flow indicator of the present invention can be installed not only in the flange 23, but also in any one of the flanges of the flow indicating system, and can achieve the technical objects and effects of the present invention.
Referring to the schematic structural diagrams of the flow indicator shown in fig. 2-4, the general idea of the present invention is to use the original flange on the outlet drain pipe, install a visual component 5 with transparent periphery in the area between the two flange surfaces 1 and 2, and install a rotating wheel component 15 in the visual component 5 to observe and judge the fluid condition.
As shown in fig. 2, the flow indicator of the present invention mainly comprises a visual part 5 and a wheel part 15. The visual element 5 is tubular and is mounted between the two flange surfaces 1, 2 of the pipe flange and sealed with the two flange surfaces 1, 2 of the pipe flange by means of seals 6, 7. The visual member 5 is a transparent member so that the observer can observe the condition of the wheel member 15 inside the visual member 5 from the outside.
Referring to fig. 2 and 3, the wheel member 15 includes the wheel 8, the sleeve 10, the bracket (bracket member) 11, and the spindle 12, and the wheel member 15 is installed at an inner region of the visual member 5. As shown in fig. 2 and 3, the bracket 11 is arranged in the region between the two flange surfaces 1, 2 and is fixed to the pipe orifice of the pipe. A mandrel 12 is arranged at the center of the bracket 11, and the mandrel 12 is connected with the bracket 11 and the rotating wheel 8, so that the rotating wheel 8 can rotate by taking the mandrel 12 as a central shaft. The bracket 11 and the rotating wheel 8 are hollow parts, so that water flow can pass through the bracket 11 and the rotating wheel 8.
With continued reference to fig. 2, the visual element 5 (e.g., glass tube), the sealing elements 6, 7 and the wheel element 15 of the flow indicator are assembled between the flange surfaces 1, 2 of the cooling water outlet conduit and then secured to the outlet conduit 24 by the bolts 3 and nuts 4. The two flange surfaces 1, 2 of the pipe flange are fixed by nuts 3 and bolts 4, so that the visual element 5 and the wheel element 15 are fixed between the two flange surfaces 1, 2.
Referring to fig. 3, the rotating wheel 8 and the mandrel 12 are connected and installed through a bushing 10, and the rotating wheel 8 is movably fixed on the mandrel 12 through a screw 13. A gasket 14 is arranged between the shaft sleeve 10 and the mandrel 12, the shaft sleeve 10 and the mandrel 12 are in clearance fit, and a clearance delta is reserved between the gasket 14 and the end face of the shaft sleeve 10.
In a preferred embodiment of the invention, the holder 11 is circular and has a diameter greater than the outer diameter of the pipe and smaller than the inner diameter of the visual element 5. The outer periphery of the bracket 11 is flanged to cooperate with the sealing member 7 for sealing. Furthermore, the wheel 8 is circular and has a diameter smaller than the diameter of the support 11. It will be appreciated by those skilled in the art that the support 11 and the wheel 8 may be of other shapes than circular, preferably circular, primarily to better fit the shape of the pipe. In other embodiments, the support 11 and the rotating wheel 8 may have other shapes, which are consistent with the technical solution of the present invention.
As an optimal implementation mode of the visual component 5, the visual component 5 adopts a glass tube, preferably tubular toughened glass, so that the water flow condition in the pipeline can be checked from the periphery, the observation is convenient, certain pressure and temperature can be borne, and the safety is good. It should be understood by those skilled in the art that the use of a glass tube or tempered glass as the viewing component 5 is only one of many embodiments in the art, and in other embodiments, the viewing component 5 may be made of other transparent materials, and still fall within the scope of the present invention.
As a preferred embodiment of the sealing element, the material of the sealing elements 6, 7 is fluororubber, which can withstand a certain temperature. In a preferred embodiment of the sealing member 6, the sealing member 6 has an L-shaped cross section and is positioned by the inner hole of the visual member 5, thereby preventing a possible misalignment between the sealing member and the end surface of the glass tube during installation and improving installation reliability and sealing performance. As a preferred embodiment of the seal 7, the seal 7 is of a two-piece construction, sandwiched between the holder 11 and the flange surface 2, and between the holder 11 and the visual element 5, respectively.
It will be appreciated by those skilled in the art that the above choice of the sealing members 6, 7 is only one of many choices of the present invention, and is not a limitation of the present invention, and in other embodiments of the present invention, the sealing members 6, 7 may be made of other materials and have other configurations, all falling within the scope of the present invention.
Fig. 4 shows a cross-section of section a-a of fig. 2, and it can be seen from fig. 4 that the runner 8 comprises a plurality of blades 16, so that the water flow through the blades 16 forces the runner 8 to rotate. When designing the blades 16 of the runner 8, the rotating speed V of the runner 8 is within a certain range (within a range convenient for observation) by adjusting different blade shape parameters or by using CFD software simulation analysis within a permissible flow range.
Further, as shown in fig. 3, an outer hub is provided at the outer circumference of the blade 16, and a direction arrow 9 is provided on the outer surface of the outer hub. Preferably, an outer hub is arranged at the outer circle of the blade 16 of the runner 8, so that the strength of the blade 16 can be improved, and meanwhile, the direction arrow 9 can be made on the outer surface of the outer hub, and the direction arrow 9 is coated with red, so that the rotation condition of the runner 8 can be observed conveniently. With continued reference to fig. 4, the carrier 11 comprises a plurality of (radial) ribs 17, which ribs 17 radiate outwards in the radial direction of the carrier and are therefore also referred to as radial ribs.
In a preferred embodiment of the present invention, the number of ribs 17 and the number of blades 16 are prime numbers to each other. Preferably, three radial webs 17 are used for the carrier 11 and 4 blades 16 are used for the rotor wheel 8. The small number of the rib plates 17 and the blades 16 are adopted and are prime numbers, so that the rotating wheel 8 has large flow area, good coupling and good rotating stability when rotating under the impact of water flow.
It will be understood by those skilled in the art that the number of webs 17 and blades 16 is merely illustrative and not a limitation of the present invention. In other embodiments of the present invention, the number and shape of the rib plates 17 and the blades 16 can be determined according to the diameter, the flow area and the actual flow rate of the pipeline, which all meet the gist of the present invention.
As a preferred embodiment of the invention, the rotating wheel 8 and the bracket 11 are made of high-strength engineering plastics, have good erosion resistance and no corrosion, and can be manufactured by a die pressing process. The mandrel 12 and the shaft sleeve 10 are made of copper or stainless steel materials, so that the wear resistance is good, and the service life of the flow indicator can be prolonged. When in mould pressing, the processed core shaft 12 is directly moulded in the bracket 11, and the processed shaft sleeve 10 is directly moulded in the rotating wheel 8, so that the processing and manufacturing cost can be reduced.
It should be understood by those skilled in the art that the selection of the materials for the rotating wheel 8, the bracket 11, the core shaft 12 and the sleeve 10 is only one of the embodiments of the present invention, and the rotating wheel 8, the bracket 11, the core shaft 12 and the sleeve 10 of the present invention may be made of other materials to achieve the technical solution of the present invention.
When the flow indicating system and the flow indicator of the invention are in working states, when water flows through a drainage pipeline, the water flow pushes the rotating wheel 8 and the shaft sleeve 10 to rotate on the mandrel 12 together, so that the flowing state of the water flow in the drainage pipeline can be conveniently observed from the periphery of the visual component 5, and the flow rate of the water flow can be generally judged according to the rotating speed of the rotating wheel 8.
In conclusion, the flow indicating system and the flow indicator directly use the flange in the original pipeline, and the shell and the connecting joint are not required to be additionally and independently cast for the flow indicator, so that the flow indicating system and the flow indicator are light and convenient, have low cost, can observe the water flow condition from the periphery, and are convenient for personnel to observe. In addition, the flow indicating system and the flow indicator have longer service life by reasonably selecting materials.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above described embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.

Claims (10)

1. A flow indicator for a pipeline flow, comprising:
the visual component is arranged between two flange surfaces of the pipeline flange;
the rotating wheel component comprises a rotating wheel, a bracket and a mandrel, and is arranged in the inner area of the visual component;
the bracket is arranged in an area between the two flange surfaces and is fixed at the pipe orifice of the pipeline; the central position of support installs the dabber, the dabber is connected the support with the runner makes the runner can be for the central axis rotation by the dabber.
2. The tube flow indicator of claim 1, wherein the rotating wheel comprises a plurality of blades, wherein the rotating wheel is driven to rotate by water flowing through the blades, and the blade shape parameters of the blades enable the rotating speed V of the rotating wheel to be within a certain range.
3. The tube flow indicator of claim 1, wherein the runner is mounted to the mandrel by a bushing, a spacer is disposed between the bushing and the mandrel, and the runner is movably secured to the mandrel by a screw.
4. The tube flow indicator of claim 1, wherein the visual element is a glass tube and the visual element is sealed to the two flange surfaces of the tube flange by a sealing member.
5. The pipe flow indicator of claim 1, wherein the two flange faces of the pipe flange are secured by nuts and bolts such that the visual element and the wheel element are secured between the two flange faces.
6. The tube flow indicator of claim 1, wherein the support is circular and has a diameter greater than the outer diameter of the tube and less than the inner diameter of the visual element; the rotating wheel is circular, and the diameter of the rotating wheel is smaller than that of the support.
7. The pipe flow indicator according to claim 2, wherein the bracket comprises a plurality of ribs, and the number of ribs and the number of blades are prime to each other.
8. The tube flow indicator of claim 2, wherein an outer hub is provided at the outer circumference of the blades, and directional arrows are provided on the outer surface of the outer hub.
9. The tube flow indicator of claim 3, wherein the sleeve and the mandrel are in clearance fit, and wherein a gap is provided between the spacer and an end surface of the sleeve.
10. An indicating system for a pipe, comprising:
a water inlet pipeline and a water discharge pipeline;
a flange is arranged on the water inlet pipeline or the drainage pipeline;
the pipeline flow indicator of any one of claims 1 to 9 is mounted between two flange surfaces of the flange.
CN202110234495.4A 2021-03-03 2021-03-03 Pipeline flow indicator and flow indicating system Pending CN112984385A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110234495.4A CN112984385A (en) 2021-03-03 2021-03-03 Pipeline flow indicator and flow indicating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110234495.4A CN112984385A (en) 2021-03-03 2021-03-03 Pipeline flow indicator and flow indicating system

Publications (1)

Publication Number Publication Date
CN112984385A true CN112984385A (en) 2021-06-18

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ID=76352266

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110234495.4A Pending CN112984385A (en) 2021-03-03 2021-03-03 Pipeline flow indicator and flow indicating system

Country Status (1)

Country Link
CN (1) CN112984385A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2187721Y (en) * 1993-11-02 1995-01-18 杨学峰 Antifouling flow indicator
CN203743857U (en) * 2013-12-17 2014-07-30 扬中市恒润机械仪表厂 Fluid indicator
CN207830994U (en) * 2017-10-13 2018-09-07 扬中市恒润机械仪表有限公司 Wear-resisting type fluid current indicator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2187721Y (en) * 1993-11-02 1995-01-18 杨学峰 Antifouling flow indicator
CN203743857U (en) * 2013-12-17 2014-07-30 扬中市恒润机械仪表厂 Fluid indicator
CN207830994U (en) * 2017-10-13 2018-09-07 扬中市恒润机械仪表有限公司 Wear-resisting type fluid current indicator

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Application publication date: 20210618

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