CN112983033A - Method for repairing floor cloth of railway vehicle - Google Patents

Method for repairing floor cloth of railway vehicle Download PDF

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Publication number
CN112983033A
CN112983033A CN201911294968.9A CN201911294968A CN112983033A CN 112983033 A CN112983033 A CN 112983033A CN 201911294968 A CN201911294968 A CN 201911294968A CN 112983033 A CN112983033 A CN 112983033A
Authority
CN
China
Prior art keywords
floor cloth
patch
damaged
repaired
floor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911294968.9A
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Chinese (zh)
Inventor
孙玉英
赵辉
李唯
王元伍
谢静思
刘金凤
刘民军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Tangshan Co Ltd
Original Assignee
CRRC Tangshan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRRC Tangshan Co Ltd filed Critical CRRC Tangshan Co Ltd
Priority to CN201911294968.9A priority Critical patent/CN112983033A/en
Publication of CN112983033A publication Critical patent/CN112983033A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0285Repairing or restoring flooring

Abstract

The invention provides a method for repairing floor cloth of a railway vehicle, which belongs to the technical field of maintenance of railway vehicles and comprises the steps of measuring the size of damaged floor cloth; covering the damaged floor cloth with the nondestructive floor cloth, wherein the size of the nondestructive floor cloth is larger than that of the damaged floor cloth; simultaneously cutting the undamaged floor cloth and the damaged floor cloth, cutting off the damaged area of the damaged floor cloth to form a to-be-repaired opening, and obtaining a patch with the same size as the damaged area; and installing the patch into the port to be repaired. According to the method for repairing the floor cloth of the railway vehicle, the cutting knife is used for cutting the nondestructive floor cloth and the damaged floor cloth at the same time, and the cut opening to be repaired and the patch are ensured to be identical in forming size, so that the patch can be completely and seamlessly spliced into the opening to be repaired and fixedly connected with the opening to be repaired.

Description

Method for repairing floor cloth of railway vehicle
Technical Field
The invention belongs to the technical field of maintenance of railway vehicles, and particularly relates to a method for repairing floor cloth of a railway vehicle.
Background
The rail vehicle usually adopts metal floor, wood floor or composite material floor, and after the floor is installed, rubber floor cloth or PVC floor cloth is paved on the surface of the floor. The floor cloth is paved by adopting a mode of adhesive bonding, so that the defects of floor cloth bulging, seam glue failure and the like are easily caused in the paving process, and the problem of local damage of the floor cloth is often caused in the vehicle operation stage. In order to ensure the attractiveness of the floor cloth, large-area floor cloth or the whole floor cloth is usually disassembled and replaced, so that the repair cycle is long and the cost is high; local replacement of damaged floorcloths is also possible, which repairs the time-end and is less costly. At present, when the floor cloth is repaired, the appearance size of the damaged floor cloth and the new floor cloth is difficult to be accurately controlled, so that the repairing effect is poor, and the phenomena of floor part bulge and the like are easy to occur.
Disclosure of Invention
The invention aims to provide a method for repairing a floor cloth of a railway vehicle, which aims to solve the technical problem that the repair effect is poor due to the fact that errors exist between the appearance sizes of a damaged floor cloth and a new floor cloth in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: provided is a rail vehicle floor cloth repairing method, including:
measuring the size of the damaged floor cloth;
covering a non-damaged floor cloth on the damaged floor cloth, wherein the size of the non-damaged floor cloth is larger than that of the damaged floor cloth;
simultaneously cutting the nondestructive floor cloth and the damaged floor cloth, cutting off the damaged area of the damaged floor cloth to form a to-be-repaired opening, and obtaining a patch with the same size as the damaged area;
and installing the patch into the mouth to be repaired and fixedly connecting the patch with the floor cloth.
As another embodiment of the present application, before the patch is installed in the opening to be repaired and is fixedly connected to the floor cloth, the old glue layer in the opening to be repaired is shoveled out.
As another example of the present application, the old bondline was sanded using sandpaper.
As another embodiment of the present application, before the simultaneously cutting the non-damaged floor cloth and the damaged floor cloth, the non-damaged floor cloth is fixed using an adhesive tape.
As another embodiment of the present application, before the patch is installed in the mouth to be repaired, glue is applied to the mouth to be repaired.
As another embodiment of the present application, after the patch is installed in the to-be-repaired mouth, a push plate is used to press the middle position of the patch and move around, so as to expel air bubbles between the colloid and the patch.
As another embodiment of the present application, the colloid overflowing from the joint of the patch and the opening to be repaired is removed.
As another embodiment of the present application, a weight is used to press on the patch, and the bottom area of the weight is larger than the area of the patch.
As another embodiment of the present application, the patch has a circular structure.
As another embodiment of the present application, a cutting depth of a cutting blade cutting the non-damaged floor cloth and the damaged floor cloth is not more than a sum of thicknesses of the non-damaged floor cloth and the damaged floor cloth.
The method for repairing the floor cloth of the railway vehicle has the beneficial effects that: compared with the prior art, the method for repairing the floor cloth of the railway vehicle comprises the steps of firstly measuring the damaged part of the floor cloth to obtain the size of the damaged floor cloth, further determining the size of the needed nondestructive floor cloth, then covering the nondestructive floor cloth on the damaged floor cloth, and simultaneously cutting the nondestructive floor cloth and the damaged floor cloth by using the cutting knife, so that the cut opening to be repaired is completely the same as the formed size of the patch, therefore, the patch can be completely and seamlessly spliced into the opening to be repaired and is fixedly connected with the opening to be repaired, and the floor cloth can be accurately repaired by the method, so that the repaired floor cloth is more attractive, and the repairing effect of the floor cloth is improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural view of a damaged floor cloth and a non-damaged floor cloth according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a patch according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
1. a damaged floor cloth; 2. the floor cloth can not be damaged; 21. and (6) patching.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 and 2, a method for repairing a floor cloth of a railway vehicle according to the present invention will now be described. A method for repairing a railway vehicle floor cloth comprises measuring the size of a damaged floor cloth 1; covering the damaged floor cloth 1 with the nondestructive floor cloth 2, wherein the size of the nondestructive floor cloth 2 is larger than that of the damaged floor cloth 1; simultaneously cutting the undamaged floor cloth 2 and the damaged floor cloth 1, cutting off the damaged area of the damaged floor cloth 1 to form a to-be-repaired opening, and obtaining a patch 21 with the same size as the damaged area; the patch 21 is installed into the opening to be repaired and fixedly connected to the floor cloth.
Compared with the prior art, the method for repairing the floor cloth of the railway vehicle comprises the steps of firstly measuring the damaged part of the floor cloth to obtain the size of the damaged floor cloth 1, further determining the size of the needed nondestructive floor cloth 2, then covering the nondestructive floor cloth 2 on the damaged floor cloth 1, and simultaneously cutting the nondestructive floor cloth 2 and the damaged floor cloth 1 by using the cutting knife, so that the cut opening to be repaired is completely the same as the formed size of the patch 21, therefore, the patch 21 can be completely and seamlessly spliced into the opening to be repaired and is fixedly connected with the opening to be repaired, and by the method, the floor cloth can be accurately repaired, so that the repaired floor cloth is more attractive, and the repairing effect of the floor cloth is improved.
The damaged part of setting up the floor cloth is impaired floor cloth 1, measures its size after, confirms that the size of harmless floor cloth 2 is greater than the size of impaired floor cloth 1, ensures that harmless floor cloth 2 can cover impaired floor cloth 1 completely, guarantees when cutting impaired floor cloth 1, and harmless floor cloth 2 is enough to be used.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a floor cloth of a railway vehicle according to the present invention, before installing a patch 21 in a to-be-repaired opening and fixedly connecting the patch with the floor cloth, an old adhesive layer in the to-be-repaired opening is scooped out, and when a damaged floor cloth is cut off from a floor, a large number of old adhesive layers are left on the floor, in order to ensure that the patch 21 is firmly installed on the floor, the old adhesive layer of the floor is scooped out by using a scoop knife, the surface of the floor is exposed, then adhesive is applied to the floor, and the patch 21 is seamlessly spliced in the to-be-repaired opening, and the patch 21 is fixedly connected with the floor and other remaining floor cloths by the adhesive.
Referring to fig. 1 and 2, as an embodiment of the method for repairing a floor cloth of a railway vehicle according to the present invention, a used adhesive layer is sanded by using sand paper, and most of the used adhesive layer is removed by using a scraper, but a part of the used adhesive layer remains on a floor, so that the remained used adhesive layer is sanded by using sand paper of P60-P80, and the used adhesive layer is completely removed from the floor. The abrasive paper can effectively and quickly remove the old glue layer without damaging the floor.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a track vehicle floor cloth according to the present invention, before cutting the undamaged floor cloth 2 and the damaged floor cloth 1, the undamaged floor cloth 2 is fixed by using an adhesive tape, and when the undamaged floor cloth 2 and the damaged floor cloth 1 are cut, in order to ensure that the cut patch 21 and the formed opening to be repaired are completely consistent, the undamaged floor cloth 2 needs to be temporarily fixed, so that the undamaged floor cloth 2 is fixed to another floor cloth by using the adhesive tape, and the undamaged floor cloth 2 does not move or even slightly move during the cutting process. After cutting, the fixing tape is torn off, the patch 21 is taken down, and the damaged floor cloth 1 is taken out to form a to-be-repaired opening.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a floor cloth of a railway vehicle according to the present invention, before installing a patch 21 in a to-be-repaired opening, a glue is applied to the inside of the to-be-repaired opening, before installing the patch 21, an old glue layer remaining on the floor is removed, then a glue is applied to the exposed floor and the inner groove surface of the to-be-repaired opening, and the patch 21 is installed in the to-be-repaired opening in a seamless manner and is adhered to the floor and other floor cloths through the glue. The lower end face of the patch 21 is in contact with glue on the floor, and the outer side face of the patch 21 is in contact with glue on the inner groove face of the opening to be repaired, so that the fixing effect of the patch 21 through glue bonding is better.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a floor cloth of a railway vehicle according to the present invention, after a patch 21 is installed in a hole to be repaired, a push plate is used to press the patch 21 to a middle position and move around to expel air bubbles between a rubber body and the patch 21, when the patch 21 is installed in the hole to be repaired and the rubber body is in contact with each other, air remains between the patch 21 and the rubber body, and if the rubber body is hardened without removing the remaining air, the reliability of connection between the patch 21 and the hole to be repaired is lowered. Therefore, the push plate is used for pressing the middle position of the patch 21 and uniformly moving towards the periphery of the patch 21, bubbles formed by residual air are extruded out, and the patch 21 is ensured to be firmly adhered to the floor.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a rail vehicle floor cloth according to the present invention, the glue overflowing from the joint of the patch 21 and the opening to be repaired is removed, after the patch 21 is installed in the opening to be repaired, long-time pressing is required to make the lower end surface of the patch 21 contact the glue more completely, and the patch 21 and the glue are firmly bonded together in the glue curing process, so that when the patch 21 is pressed, the glue overflows from the joint of the patch 21 and the opening to be repaired, and in order to ensure that the appearance of the installed patch 21 is beautiful, and the upper end surface of the floor cloth does not remain hardened glue, the overflowing glue is removed in a liquid state.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a floor cloth of a railway vehicle provided by the present invention, a weight is pressed on the patch 21, the bottom area of the weight is larger than the area of the patch 21, a sand bag can be pressed on the patch 21, and the bottom area of the sand bag is larger than the area of the patch 21, after the sand bag is pressed on the patch 21, the sand bag is pressed together with the patch 21 and the splicing part of the opening to be repaired, so that the patch 21 and the glue are tightly pressed together in the glue curing process, and the connection between the patch 21 and the floor is more stable. The sandbag presses against the patch 21 for a period of no less than eight hours. The weight can also be selected from metal blocks and the like.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a floor cloth of a railway vehicle according to the present invention, the patch 21 has a circular structure, that is, the opening to be repaired is also a circular groove, the circular structure is more convenient for the cutting of the cutting knife, the central rotating shaft of the cutting knife is installed at the central position of the non-damaged floor cloth 2, the radius of the cutting knife is set, and the non-damaged floor cloth 2 and the damaged floor cloth 1 are cut into a circular shape by rotating the cutting knife, so as to form the circular patch 21 and the circular opening to be repaired. When the patch 21 is installed on the opening to be repaired, the arc-shaped outer circular surface and the arc-shaped inner groove surface of the opening to be repaired are more convenient for accurate seamless installation.
Referring to fig. 1 and 2, as a specific embodiment of the method for repairing a railway vehicle floor cloth according to the present invention, the cutting depth of the cutting blade for cutting the undamaged floor cloth 2 and the damaged floor cloth 1 is not greater than the sum of the thicknesses of the undamaged floor cloth 2 and the damaged floor cloth 1, the cutting blade is required to simultaneously cut the undamaged floor cloth 2 and the damaged floor cloth 1, and in order to ensure that the floor is not damaged, the cutting depth of the cutting blade is not greater than the sum of the thicknesses of the undamaged floor cloth 2 and the damaged floor cloth 1. The cutting depth is less than the sum of the thicknesses of the undamaged floor cloth 2 and the damaged floor cloth 1, the damaged floor cloth 1 with a smaller thickness is connected with other floor cloths, other cutters can be used for independently connecting the cutting part, the damaged floor cloth 1 can be completely cut off, and the small cutters can be used, so that the operation is convenient.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The method for repairing the floor cloth of the railway vehicle is characterized by comprising the following steps:
measuring the size of the damaged floor cloth;
covering a non-damaged floor cloth on the damaged floor cloth, wherein the size of the non-damaged floor cloth is larger than that of the damaged floor cloth;
simultaneously cutting the nondestructive floor cloth and the damaged floor cloth, cutting off the damaged area of the damaged floor cloth to form a to-be-repaired opening, and obtaining a patch with the same size as the damaged area;
and installing the patch into the mouth to be repaired and fixedly connecting the patch with the floor cloth.
2. The method of repairing a railway vehicle floor cloth according to claim 1, wherein the old glue layer in the opening to be repaired is scooped out before the patch is installed in the opening to be repaired and fixedly connected to the floor cloth.
3. The method of claim 2, wherein the old glue layer is sanded using sandpaper.
4. The method of repairing a railway vehicle floor covering of claim 1, wherein the non-marring floor covering is secured using tape prior to said simultaneously cutting the non-marring floor covering and the marred floor covering.
5. The method of claim 1, wherein glue is applied to the opening to be repaired prior to installing the patch into the opening to be repaired.
6. The method of repairing a railway vehicle floor cloth according to claim 5, wherein after the patch is installed in the opening to be repaired, a push plate is used to press the patch at a middle position and move around for removing air bubbles between the glue and the patch.
7. The method of claim 5, wherein the glue spilled from the splice between the patch and the opening to be repaired is removed.
8. The method of repairing a railway vehicle floor cloth of claim 5, wherein a weight is pressed onto the patch, the weight having a bottom area larger than an area of the patch.
9. The method of repairing a railway vehicle floor cloth of claim 1, wherein the patch is a circular configuration.
10. The method of repairing a railway vehicle floor cloth according to any one of claims 1 to 9, wherein a cutting depth of a cutting blade cutting the non-marring floor cloth and the marred floor cloth is not more than a sum of thicknesses of the non-marring floor cloth and the marred floor cloth.
CN201911294968.9A 2019-12-16 2019-12-16 Method for repairing floor cloth of railway vehicle Pending CN112983033A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911294968.9A CN112983033A (en) 2019-12-16 2019-12-16 Method for repairing floor cloth of railway vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911294968.9A CN112983033A (en) 2019-12-16 2019-12-16 Method for repairing floor cloth of railway vehicle

Publications (1)

Publication Number Publication Date
CN112983033A true CN112983033A (en) 2021-06-18

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Application Number Title Priority Date Filing Date
CN201911294968.9A Pending CN112983033A (en) 2019-12-16 2019-12-16 Method for repairing floor cloth of railway vehicle

Country Status (1)

Country Link
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Citations (21)

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AU1489197A (en) * 1996-01-24 1997-07-31 Hole Repair Pty Ltd Hole repair device
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CN102294463A (en) * 2010-06-25 2011-12-28 鞍钢股份有限公司 Tinkered slag ladle and tinkering method
CN102864277A (en) * 2012-09-25 2013-01-09 鞍钢股份有限公司 Repairing method of waste steel groove
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CN105715064A (en) * 2016-01-31 2016-06-29 太原钢铁(集团)有限公司 Repairing and reinforcing method for reinforced concrete stock bin
CN106628240A (en) * 2016-12-14 2017-05-10 中航通飞研究院有限公司 Repairing method of airplane composite material foam interlayer structure
CN106622906A (en) * 2016-12-12 2017-05-10 中车唐山机车车辆有限公司 Coating method for railway vehicle
CN106836803A (en) * 2017-03-24 2017-06-13 广州毅昌模板工程有限公司 Template repair apparatus and its method for repairing and mending
CN206598849U (en) * 2017-03-24 2017-10-31 长春嘉林玻璃纤维增强材料有限公司 Skirting line structure and the toilet with the skirting in toilet for rail vehicle
CN206926013U (en) * 2017-07-12 2018-01-26 江苏小熊贝贝装饰材料有限公司 A kind of sheet material worm hole repair apparatus
CN108385997A (en) * 2018-01-26 2018-08-10 上海建工五建集团有限公司 A kind of oblique cutting mouth wood component and its construction method for repairing ancient building
CN109424145A (en) * 2017-08-31 2019-03-05 上海宝冶集团有限公司 Aluminium sheet seamless joint method
CN209413218U (en) * 2018-12-29 2019-09-20 景德镇湛天陶瓷涂料有限公司 A kind of anti-skid wearable damage static conductive terrace

Patent Citations (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU1489197A (en) * 1996-01-24 1997-07-31 Hole Repair Pty Ltd Hole repair device
CA2172337A1 (en) * 1996-03-21 1997-09-22 Ira Amy Drywall patch
BR7600842U (en) * 1996-05-02 1998-07-07 Santos Rubens Junior Dos Machine layout for cutting masonry floors
WO2008039301A1 (en) * 2006-09-22 2008-04-03 Johns Manville Polymer-based composite structural underlayment board and flooring system
CN101804698A (en) * 2010-03-20 2010-08-18 太原钢铁(集团)有限公司 Repairing method of local damage of steel-core rubber belt
CN102294463A (en) * 2010-06-25 2011-12-28 鞍钢股份有限公司 Tinkered slag ladle and tinkering method
CN102864277A (en) * 2012-09-25 2013-01-09 鞍钢股份有限公司 Repairing method of waste steel groove
CN103061100A (en) * 2013-01-22 2013-04-24 南通卓越纺织涂层有限公司 Stickers repair machine
CN103757866A (en) * 2013-12-25 2014-04-30 长春轨道客车股份有限公司 Railway vehicle floor cloth splicing, repairing and pattern nesting method
CN104385393A (en) * 2014-10-27 2015-03-04 成都川雅木业有限公司 Sliced veneer patching device
CN105627025A (en) * 2015-12-28 2016-06-01 钱光勇 Repair method for cracks of cast iron pipe of pump station
CN105672684A (en) * 2016-01-18 2016-06-15 曹颖 Construction methods for repairing ground stone hollowing
CN105715064A (en) * 2016-01-31 2016-06-29 太原钢铁(集团)有限公司 Repairing and reinforcing method for reinforced concrete stock bin
CN106622906A (en) * 2016-12-12 2017-05-10 中车唐山机车车辆有限公司 Coating method for railway vehicle
CN106628240A (en) * 2016-12-14 2017-05-10 中航通飞研究院有限公司 Repairing method of airplane composite material foam interlayer structure
CN106836803A (en) * 2017-03-24 2017-06-13 广州毅昌模板工程有限公司 Template repair apparatus and its method for repairing and mending
CN206598849U (en) * 2017-03-24 2017-10-31 长春嘉林玻璃纤维增强材料有限公司 Skirting line structure and the toilet with the skirting in toilet for rail vehicle
CN206926013U (en) * 2017-07-12 2018-01-26 江苏小熊贝贝装饰材料有限公司 A kind of sheet material worm hole repair apparatus
CN109424145A (en) * 2017-08-31 2019-03-05 上海宝冶集团有限公司 Aluminium sheet seamless joint method
CN108385997A (en) * 2018-01-26 2018-08-10 上海建工五建集团有限公司 A kind of oblique cutting mouth wood component and its construction method for repairing ancient building
CN209413218U (en) * 2018-12-29 2019-09-20 景德镇湛天陶瓷涂料有限公司 A kind of anti-skid wearable damage static conductive terrace

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Application publication date: 20210618