CN112978746B - Clay type ultra-low grade diatomite purification method - Google Patents

Clay type ultra-low grade diatomite purification method Download PDF

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CN112978746B
CN112978746B CN202110449119.7A CN202110449119A CN112978746B CN 112978746 B CN112978746 B CN 112978746B CN 202110449119 A CN202110449119 A CN 202110449119A CN 112978746 B CN112978746 B CN 112978746B
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scrubbing
ultrasonic
diatomite
section
ultrasonic scrubbing
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CN112978746A (en
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谢贤
李博琦
童雄
朱辉
胡尚军
陈桃
任明昊
黎洁
宋强
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/20Silicates
    • C01B33/36Silicates having base-exchange properties but not having molecular sieve properties
    • C01B33/38Layered base-exchange silicates, e.g. clays, micas or alkali metal silicates of kenyaite or magadiite type
    • C01B33/40Clays
    • C01B33/405Clays not containing aluminium
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

The invention discloses a method for purifying clay-type ultralow-grade diatomite, which is characterized in that clay-type ultralow-grade diatomite is crushed and ground by a dressing and smelting combined method, granularity is strictly controlled, ground ore products are subjected to four-section scrubbing to obtain coarse and fine clay, the coarse and fine clay is subjected to magnetic separation, roasting, leaching, washing, solid-liquid separation and drying to finally obtain diatomite concentrate.

Description

Clay type ultra-low grade diatomite purification method
Technical Field
The invention relates to a method for purifying clay-type ultralow-grade diatomite, and belongs to the technical field of diatomite extraction.
Background
Diatomaceous earth is siliceous sedimentary rock formed by sediment mineralization of single-cell algae remains for millions of years or more, and the chemical components are mainly amorphous silicon dioxide. The porous ceramic material has a microporous structure, and the unique structure endows the porous ceramic material with the characteristics of high porosity, small bulk density, large specific surface area, low heat conductivity coefficient, strong adsorptivity, good activity and the like, is a functional filler widely applied in various industrial fields, and is widely applied to the fields of food, pharmaceutical industry, sewage treatment, road asphalt, building materials, agriculture, filler coating, functional materials and the like.
Diatomaceous earth is generally classified into primary earth, secondary earth and tertiary earth according to the content of silica. Although the diatomite reserves in China are rich, the diatomite deposits with good quality are less, most of the diatomite deposits are secondary and tertiary diatomite and SiO except for the diatomite deposits with Jilin length Bai Linjiang 2 The content is low, and the purification is a precondition of the deep processing of the diatomite with high added value. Naturally occurring diatomaceous earth ore is usually an aggregate of various nonmetallic minerals, and contains clay minerals, quartz, feldspar, organic matters, and other components in addition to the diatomaceous earth shell. These components are intercalated and wrapped with the diatom shell, so that the purification difficulty of the diatomite is increased. Because of this, improvement of the purification technology level is particularly important for application of diatomite in the field of high added value. The purification treatment method of the diatomite mainly comprises scrubbing, acid leaching, roasting, selective turbulent coagulation, dry gravity chromatography separation and the like. At present, no systematic purification process for the ultra-low grade diatomite exists, so that the comprehensive utilization rate of the ultra-low grade diatomite resources is low.
Disclosure of Invention
The invention aims to provide a method for purifying clay-type ultralow-grade diatomite, which is characterized in that clay-type ultralow-grade diatomite is purified by a dressing and smelting combined method, the clay-type ultralow-grade diatomite is crushed, ground, the granularity is strictly controlled, a ground product is scrubbed by four sections to obtain coarse and fine clay, the coarse and fine clay is subjected to magnetic separation, roasting, leaching, washing, solid-liquid separation and drying, and finally diatomite concentrate is obtained, so that the diatomite product with the first-grade standard is obtained, and the comprehensive utilization rate of ultralow-grade diatomite resources is greatly improved.
The technical scheme of the invention is as follows: a method for purifying clay-type ultralow-grade diatomite comprises the following specific steps:
(1) Crushing and grinding the ultralow-grade diatomite, wherein the grinding concentration is 40-50%, grinding the diatomite to the granularity of-0.1 mm, and filtering the ore pulp after grinding to obtain filter residues;
(2) Mixing the filter residues in the step (1), performing ultrasonic scrubbing, taking the settled bottom residues after ultrasonic scrubbing as tailings, and performing ultrasonic scrubbing-free suspension liquid, wherein the bottom residues after ultrasonic scrubbing are coarse concentrates of diatomite;
(3) Carrying out iron removal on the rough concentrate of the diatomite in the step (2) by a method of firstly weakening magnetism and then strengthening magnetism to obtain a non-magnetic material, and then filtering and drying the non-magnetic material, wherein the magnetic field strength and the iron removal process are adjusted according to the property of iron in the rough and refined soil;
(4) Roasting the nonmagnetic material in the step (3) to obtain a roasting product;
(5) And (3) carrying out sulfuric acid leaching on the roasting product in the step (4), and washing, solid-liquid separation and drying the obtained leaching slag to obtain diatomite concentrate.
The ultrasonic scrubbing in the step (2) is carried out in a diatomite ultrasonic scrubbing machine, the diatomite ultrasonic scrubbing machine is a patent of the prior application, the patent application number is 201922134448.3, and the diatomite ultrasonic scrubbing machine comprises a cylinder, a bracket, a motor, a belt pulley I, a belt pulley II, a stirring shaft, a mineral feeding port, a discharge pipe, a fixed seat, an ultrasonic transducer, an ultrasonic controller, a peristaltic pump, a lifting pipe fixing frame and a rubber pipe; the cylinder body is arranged on the fixed seat, the bracket is arranged at the top of the cylinder body, the motor is fixed on the bracket, the output shaft of the motor penetrates through the bracket and is provided with the belt pulley I, the belt pulley I is connected with the belt pulley II through a belt, the belt pulley II is fixedly connected with the top of the stirring shaft, the bottom of the stirring shaft penetrates through the top of the cylinder body and stretches into the cylinder body, the top of the cylinder body is provided with a mineral feeding port, the bottom of the cylinder body is provided with a discharge pipe, more than one ultrasonic transducer is arranged on the outer surface of the bottom of the cylinder body, a protective shell is arranged outside the more than one ultrasonic transducer, the more than one ultrasonic transducer is electrically connected with an ultrasonic controller, a lifting tube fixing frame is arranged at the top of the cylinder body, the lifting tube penetrates through the lifting tube fixing frame to extend into the cylinder body, the lifting tube is fixed through the lifting tube fixing frame, and the top end of the lifting tube is communicated with the peristaltic pump through a rubber tube.
The ultrasonic scrubbing in the step (2) comprises a section I ultrasonic scrubbing process, and the non-ultrasonic scrubbing comprises a section II, a section III and a section IV non-ultrasonic scrubbing process.
The scrubbing concentration of the ultrasonic scrubbing process of the section I is 25-35%, the dispersant sodium hexametaphosphate is added, the concentration of the sodium hexametaphosphate is 0.3-0.5%, the stirring intensity is 700-1000 r/min, the scrubbing time is 5-8 min, the sedimentation time is 25-35 min, the obtained suspension is subjected to ultrasonic scrubbing of the section III, the bottom slag is subjected to ultrasonic scrubbing of the section II, the scrubbing concentration of the ultrasonic scrubbing of the section II is 25-30%, the dispersant sodium hexametaphosphate is added, the concentration of the sodium hexametaphosphate is 0.3-0.5%, the stirring intensity is 700-1000 r/min, the scrubbing time is 50-60 min, the sedimentation time is 20-30 min, the suspension obtained by ultrasonic scrubbing of the section II is subjected to ultrasonic scrubbing of the section III, the bottom slag obtained by ultrasonic scrubbing of the section II is tailing I, the scrubbing concentration of the section III without ultrasonic scrubbing is 25% -30%, pH regulator sodium hydroxide is added, the pH value is adjusted to 9-10, the scrubbing time is 40-50 min, the sedimentation time is 8-12 h, the section III without ultrasonic scrubbing bottom slag is subjected to the section IV without ultrasonic scrubbing process, the suspension liquid of the section III without ultrasonic scrubbing is tailings II, the scrubbing concentration of the section IV without ultrasonic scrubbing process is 25% -30%, pH regulator sodium hydroxide is added, the pH value is adjusted to 9-10, the scrubbing time is 40-50 min, the sedimentation time is 12-16 h, the section IV without ultrasonic scrubbing bottom slag is the rough concentrate of diatomite, and the suspension liquid of the section IV without ultrasonic scrubbing returns to the section III without ultrasonic scrubbing to form closed cycle.
And (4) roasting by using a muffle furnace, wherein the roasting temperature is 500-800 ℃ and the roasting time is 1.5-2 hours.
In the step (5), the concentration of sulfuric acid is 20-30%, the leaching temperature is 90-100 ℃, the liquid-solid ratio of sulfuric acid to a roasting product is 4-6:1, and the leaching time is 1.5-2 h.
The beneficial effects of the invention are as follows:
(1) According to the invention, the diatomite is scrubbed by using the diatomite ultrasonic scrubbing machine, and the diatomite is vibrated in the cylinder by utilizing the cavitation effect of ultrasonic waves, so that the diatomite in the cylinder is sufficiently vibrated, impurities wrapped on the outer wall of the diatomite shell and impurities such as clay mixed in the pores of the diatomite shell can be efficiently removed, and the operation is convenient.
(2) According to the invention, four sections of scrubbing are adopted, so that the recovery rate of diatomite can be greatly improved, and the dispersing agent sodium hexametaphosphate is added in the I section ultrasonic scrubbing and the II section scrubbing processes, so that impurities such as clay and the like are fully dispersed, and the diatomite is scrubbed more cleanly.
(3) According to the invention, sodium hydroxide is added in the scrubbing process of the III section and the IV section to adjust the pH value of ore pulp, adjust the potential, so that clay particles have the same negative charge and are repulsed with each other, and the clay particles are dispersed into fine particles after stirring, so that the suspension property and the dispersibility of the clay particles are improved, the clay particles are difficult to precipitate, and the surface of diatomite does not have the same electric charge, so that the sedimentation speed is far higher than that of the clay particles, and the separation of clay and diatomite is realized.
(4) The invention can reduce the acid consumption of subsequent leaching and reduce the cost by magnetic separation before leaching.
(5) The invention is baked before leaching, which not only can remove organic matters in diatomite and improve the grade, but also can enlarge the aperture of diatomite, so that the structure is stable and the subsequent leaching is facilitated.
The purification method for treating the clay-type ultralow-grade diatomite has simple process, can purify the clay-type ultralow-grade diatomite to the first-grade diatomite standard, can ensure the recovery rate, avoid resource waste and greatly improve the comprehensive utilization rate of the ultralow-grade diatomite resources.
Drawings
FIG. 1 is a flow chart of a scrubbing process of the present invention;
fig. 2 is a process flow diagram of the present invention.
Detailed Description
The invention is further described below with reference to the drawings and examples.
Example 1: as shown in fig. 1-2, the clay-type ultra-low grade diatomaceous earth (SiO) is treated by the present method for purifying clay-type ultra-low grade diatomaceous earth 2 45% of content), and the specific steps are as follows:
(1) Crushing and grinding the ultralow-grade diatomite, wherein the grinding concentration is 50%, grinding the diatomite to the granularity of-0.1 mm, and filtering ore pulp after grinding to obtain filter residues;
(2) Mixing the filter residues in the step (1) and then performing four-section scrubbing, wherein the section I adopts ultrasonic scrubbing, the scrubbing concentration is 32%, the dispersant sodium hexametaphosphate is added, the reagent concentration is 0.5%, the stirring intensity is 700r/min, the scrubbing time is 6min, the sedimentation time is 30min, the obtained suspension is subjected to section III non-ultrasonic scrubbing, and the bottom residues are subjected to section II non-ultrasonic scrubbing; the scrubbing concentration of the II section without ultrasonic scrubbing is 30%, the dispersant sodium hexametaphosphate is added, the agent concentration is 0.3%, the stirring intensity is 700r/min, the scrubbing time is 50min, the sedimentation time is 25min, the obtained suspension liquid is subjected to III section scrubbing, and the bottom slag becomes tailing I; the scrubbing concentration of the section III without ultrasonic scrubbing is 28%, a pH regulator sodium hydroxide is added, the pH is adjusted to 9.5, the scrubbing time is 50min, the sedimentation time is 12h, the obtained bottom slag is subjected to section IV without ultrasonic scrubbing, and the suspension is tailings II; the scrubbing concentration of the section IV without ultrasonic scrubbing is 25%, a pH regulator sodium hydroxide is added, the pH is adjusted to 9.5, the scrubbing time is 40min, the sedimentation time is 12h, the obtained bottom slag is coarse and fine diatomite, and the suspension returns to the section III without ultrasonic scrubbing to form closed cycle;
(3) Removing iron from the coarse and refined diatomite obtained in the step (2) by adopting a method of firstly weakening magnetism and then strengthening magnetism, wherein the magnetic field strength of the weak magnetism is 2500GS, so as to obtain a non-magnetic material, and then filtering and drying the non-magnetic material;
(4) Roasting the nonmagnetic material in the step (3) by using a muffle furnace at the roasting temperature of 600 ℃ for 1.5 hours to obtain a roasting product;
(5) And (3) carrying out sulfuric acid leaching on the roasting product obtained in the step (4), wherein the concentration of sulfuric acid is 20%, the leaching temperature is 100 ℃, the liquid-solid ratio is 4:1, the leaching time is 2 hours, and the obtained leaching slag is sequentially washed, solid-liquid separated and dried to obtain diatomite concentrate.
SiO in the diatomite concentrate obtained in this example 2 The grade is 85.35 percent, and the recovery rate is 59.48 percent.
Example 2: the clay-type ultra-low grade diatomite purification method processes certain clay-type ultra-low grade diatomite (SiO) 2 47% of content), and the specific steps are as follows:
(3) Crushing and grinding the ultralow-grade diatomite, wherein the grinding concentration is 45%, grinding the diatomite to the granularity of-0.1 mm, and filtering ore pulp after grinding to obtain filter residues;
(4) Mixing the filter residues in the step (1) and then performing four-section scrubbing, wherein the section I adopts ultrasonic scrubbing, the scrubbing concentration is 25%, the dispersant sodium hexametaphosphate is added, the reagent concentration is 0.3%, the stirring intensity is 900r/min, the scrubbing time is 8min, the sedimentation time is 25min, the obtained suspension is subjected to section III non-ultrasonic scrubbing, and the bottom residues are subjected to section II non-ultrasonic scrubbing; the scrubbing concentration of the II section without ultrasonic scrubbing is 28%, the dispersant sodium hexametaphosphate is added, the agent concentration is 0.5%, the stirring intensity is 900r/min, the scrubbing time is 55min, the sedimentation time is 20min, the obtained suspension liquid is subjected to III section scrubbing, and the bottom slag becomes tailing I; the scrubbing concentration of the section III without ultrasonic scrubbing is 25%, a pH regulator sodium hydroxide is added to adjust the pH value to 9, the scrubbing time is 45min, the sedimentation time is 10h, the obtained bottom slag is subjected to section IV without ultrasonic scrubbing, and the suspension is tailings II; the scrubbing concentration of the section IV without ultrasonic scrubbing is 26%, a pH regulator sodium hydroxide is added to adjust the pH value to 9, the scrubbing time is 45min, the sedimentation time is 14h, the obtained bottom slag is coarse and fine diatomite, and the suspension returns to the section III without ultrasonic scrubbing to form closed cycle;
(3) Removing iron from the coarse and refined diatomite obtained in the step (2) by adopting a method of firstly weakening magnetism and then strengthening magnetism, wherein the strength of a weak magnetic separation magnetic field is 3000GS, obtaining a non-magnetic material, and then filtering and drying the non-magnetic material;
(4) Roasting the nonmagnetic material in the step (3) by using a muffle furnace at the roasting temperature of 800 ℃ for 2 hours to obtain a roasting product;
(5) And (3) carrying out sulfuric acid leaching on the roasting product obtained in the step (4), wherein the concentration of sulfuric acid is 25%, the leaching temperature is 95 ℃, the liquid-solid ratio is 5:1, the leaching time is 1.5h, and the obtained leaching slag is sequentially washed, solid-liquid separated and dried to obtain diatomite concentrate.
SiO in the diatomite concentrate obtained in this example 2 The grade is 86.84 percent, and the recovery rate is 62.87 percent.
Example 3: the clay-type ultra-low grade diatomite purification method processes certain clay-type ultra-low grade diatomite (SiO) 2 The content of 50 percent) is purified by the following specific steps:
(5) Crushing and grinding the ultralow-grade diatomite, wherein the grinding concentration is 40%, grinding the diatomite to the granularity of-0.1 mm, and filtering ore pulp after grinding to obtain filter residues;
(6) Mixing the filter residues in the step (1) and then performing four-section scrubbing, wherein the section I adopts ultrasonic scrubbing, the scrubbing concentration is 35%, the dispersant sodium hexametaphosphate is added, the reagent concentration is 0.4%, the stirring intensity is 1000r/min, the scrubbing time is 5min, the sedimentation time is 35min, the obtained suspension is subjected to section III non-ultrasonic scrubbing, and the bottom residues are subjected to section II non-ultrasonic scrubbing; the scrubbing concentration of the II section without ultrasonic scrubbing is 25%, the dispersant sodium hexametaphosphate is added, the agent concentration is 0.4%, the stirring intensity is 1000r/min, the scrubbing time is 60min, the sedimentation time is 30min, the obtained suspension liquid is subjected to III section scrubbing, and the bottom slag becomes tailing I; the scrubbing concentration of the section III without ultrasonic scrubbing is 30%, a pH regulator sodium hydroxide is added to adjust the pH value to 10, the scrubbing time is 40min, the sedimentation time is 8h, the obtained bottom slag is subjected to section IV without ultrasonic scrubbing, and the suspension is tailings II; the scrubbing concentration of the section IV without ultrasonic scrubbing is 30%, a pH regulator sodium hydroxide is added to adjust the pH to 10, the scrubbing time is 50min, the sedimentation time is 16h, the obtained bottom slag is coarse and fine diatomite, and the suspension returns to the section III without ultrasonic scrubbing to form closed cycle;
(3) Removing iron from the coarse and refined diatomite obtained in the step (2) by adopting a method of firstly weakening magnetism and then strengthening magnetism, wherein the weak magnetic separation magnetic field strength is 3000GS, and the strong magnetic separation magnetic field strength is 0.8T, so as to obtain a non-magnetic material, and then filtering and drying the non-magnetic material;
(4) Roasting the nonmagnetic material in the step (3) by using a muffle furnace at the roasting temperature of 500 ℃ for 1.8 hours to obtain a roasting product;
(5) And (3) carrying out sulfuric acid leaching on the roasting product obtained in the step (4), wherein the sulfuric acid concentration is 30%, the leaching temperature is 90 ℃, the liquid-solid ratio is 6:1, the leaching time is 1.8 hours, and the obtained leaching slag is sequentially washed, solid-liquid separated and dried to obtain diatomite concentrate.
SiO in the diatomite concentrate obtained in this example 2 The grade is 86.34 percent, and the recovery rate is 65.28 percent.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (4)

1. The clay type ultra-low grade diatomite purification method is characterized by comprising the following specific steps:
(1) Crushing and grinding ultra-low grade diatomite, and filtering ore pulp after grinding to obtain filter residues;
(2) Mixing the filter residues in the step (1) and then carrying out ultrasonic scrubbing, taking the sedimented bottom residues after ultrasonic scrubbing as tailings, carrying out ultrasonic scrubbing-free suspension after ultrasonic scrubbing, wherein the bottom residues after ultrasonic scrubbing are coarse concentrates of diatomite, the ultrasonic scrubbing comprises a section I ultrasonic scrubbing process, the ultrasonic scrubbing-free process comprises a section II, a section III and a section IV ultrasonic scrubbing process, the scrubbing concentration of the section I ultrasonic scrubbing process is 25-35%, the dispersant sodium hexametaphosphate is added, the concentration of the sodium hexametaphosphate is 0.3-0.5%, the stirring intensity is 700-1000 r/min, the scrubbing time is 5-8 min, the sedimentation time is 25-35 min, the obtained suspension is subjected to a section III ultrasonic scrubbing-free bottom residues, the section II ultrasonic scrubbing-free bottom residues are subjected to a section II ultrasonic scrubbing-free bottom residues, the scrubbing concentration of the section II ultrasonic scrubbing-free bottom residues is 25-30%, the dispersant sodium hexametaphosphate is added, the concentration of the sodium hexametaphosphate is 0.3-0.5%, stirring at 700-1000 r/min for 50-60 min for a scrubbing time of 20-30 min, carrying out III-stage non-ultrasonic scrubbing on the suspension obtained by II-stage non-ultrasonic scrubbing, wherein the bottom slag obtained by II-stage non-ultrasonic scrubbing is tailings I, the scrubbing concentration of III-stage non-ultrasonic scrubbing is 25% -30%, and a pH regulator sodium hydroxide is added to adjust the pH value to 9-10, the scrubbing time is 40-50 min, the settling time is 8-12 h, the III-stage non-ultrasonic scrubbing is carried out on the bottom slag, the III-stage non-ultrasonic scrubbing suspension is tailings II, the scrubbing concentration of IV-stage non-ultrasonic scrubbing is 25% -30%, a pH regulator sodium hydroxide is added to adjust the pH value to 9-10, the scrubbing time is 40-50 min, the settling time is 12-16 h, the bottom slag of IV-stage non-ultrasonic scrubbing is coarse concentrate of diatomite, the IV-stage non-ultrasonic scrubbing suspension returns to III-stage non-ultrasonic scrubbing to form closed cycle, ultrasonic scrubbing is performed in a diatomite ultrasonic scrubbing machine;
(3) Removing iron from the rough concentrate of the diatomite in the step (2) by adopting a method of firstly weakening magnetism and then strengthening magnetism to obtain a non-magnetic material, and then filtering and drying the non-magnetic material;
(4) Roasting the nonmagnetic material in the step (3) to obtain a roasting product;
(5) And (3) carrying out sulfuric acid leaching on the roasting product in the step (4), and washing, solid-liquid separation and drying the obtained leaching slag to obtain diatomite concentrate.
2. The method for purifying clay-type ultra-low grade diatomite according to claim 1, wherein the method comprises the steps of: grinding the ore in the step (1) until the ore grinding concentration is 40-50% and the granularity of the product is-0.1 mm.
3. The method for purifying clay-type ultra-low grade diatomite according to claim 1, wherein the method comprises the steps of: and (4) roasting by using a muffle furnace, wherein the roasting temperature is 500-800 ℃ and the roasting time is 1.5-2 hours.
4. The method for purifying clay-type ultra-low grade diatomite according to claim 1, wherein the method comprises the steps of: in the step (5), the concentration of sulfuric acid is 20-30%, the leaching temperature is 90-100 ℃, the liquid-solid ratio of sulfuric acid to a roasting product is 4-6:1, and the leaching time is 1.5-2 h.
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Publication number Priority date Publication date Assignee Title
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CN102198946A (en) * 2011-03-29 2011-09-28 米易县宏辉硅藻矿业有限公司 Method for refined purifying diatomite from diatomaceous clay in Miyi County of Sichuan Province
CN103752418A (en) * 2014-01-20 2014-04-30 东北大学 Low-grade diatomite purification method
CN105149084A (en) * 2015-07-23 2015-12-16 中国石油天然气集团公司 Dry-wet-method mineral separation method used for African sandy diatomite ore
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