CN112976527B - Continuous prefabricated rubber runway production line and control method - Google Patents

Abstract

The invention discloses a continuous prefabricated rubber runway production line, which comprises a carriage and a production line, wherein rollers are installed on the lower portion of the carriage, the production line is located inside the carriage, the production line comprises a conveying base, a rubber sheet extruding cylinder, a rubber storage cylinder, a glue spraying processing bin, a plastic particle storage bin, a drying box and a lifting type rolling device, the conveying base is fixedly installed at the bottom in the carriage, the rubber sheet extruding cylinder is fixedly installed at one end, far away from a plate outlet, of the bottom in the carriage, the rubber storage cylinder is fixedly installed at the upper portion of the rubber sheet extruding cylinder, the glue spraying processing bin and the drying box are erected on the upper surface of the conveying base side by side, the plastic particle storage bin is fixedly installed at the upper portion of the glue spraying processing bin, and the lifting type rolling device is fixedly installed on the outer side surface of the carriage. The rubber runway production line is moved into the car box, the movement is convenient, the rubber runway sheets can be efficiently and automatically produced, the rubber runway sheets can be laid, and the construction efficiency of the rubber runway is greatly improved.

Description

Continuous prefabricated rubber runway production line and control method

Technical Field

The invention relates to the technical field of rubber runways, in particular to a continuous prefabricated rubber runway production line and a control method.

Background

The rubber track is also called as an all-weather track and field sports track, the rubber track is constructed on the basis of asphalt and cement, the foundation method is the same as the road construction, the requirement on the flatness of the plane of the foundation is higher, firstly, a rubber sheet needs to be laid on the track, then, plastic particles need to be bonded on the rubber sheet, the friction force of the track is improved, the rubber track is produced in a factory and then transferred to a construction site for laying, the process is time-consuming, and the construction efficiency is lower.

Disclosure of Invention

The invention aims to provide a continuous prefabricated rubber runway production line and a control method, which aim to overcome the defects in the prior art.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

a continuous production line for a prefabricated rubber runway comprises a carriage and a production line, wherein rollers are mounted on the lower portion of the carriage, the production line is located inside the carriage and comprises a conveying base, a rubber sheet extruding cylinder, a rubber storage cylinder, a rubber spraying processing bin, a plastic particle storage bin, a drying box and a lifting rolling device, the conveying base is fixedly mounted at the bottom of the carriage, a slab outlet is formed in the lower end of one side surface of the carriage, a control box is mounted inside the carriage, the rubber sheet extruding cylinder is fixedly mounted at one end, far away from the slab outlet, of the bottom of the carriage, the rubber storage cylinder is fixedly mounted on the upper portion of the rubber sheet extruding cylinder, the rubber spraying processing bin and the drying box are erected on the upper surface of the conveying base side by side, the drying box is close to the slab outlet, the plastic particle storage bin is fixedly mounted on the upper portion of the rubber spraying processing bin, and the lifting rolling device is fixedly mounted on the outer side surface of the carriage, the lifting type rolling device is located above the plate outlet, a glue spraying box is fixedly mounted at one end, close to the plate outlet, of the lower surface of the carriage, and a first spray head is mounted at the lower portion of the glue spraying box.

Further, the one end fixed mounting that the rubber piece extrusion cylinder is close to the transport base position has a rubber connector, goes out the inside cooling pore that is equipped with of rubber connector inner wall, goes out rubber connector outside surface mounting and has two water connectors that communicate the cooling pore, the inside transport chamber that is equipped with of rubber piece extrusion cylinder carries chamber one end to be equipped with the extrusion passageway that link up out the rubber connector, carries the intracavity portion to be equipped with first auger delivery axostylus axostyle, rubber piece extrusion cylinder one end fixed mounting has the first auger delivery axostylus axostyle pivoted second motor of drive, it is equipped with the glue feeding hole that communicates in carrying the chamber to store up rubber cylinder bottom, stores up the rubber cylinder top and is equipped with the filler entry, stores up rubber cylinder externally mounted and has the heating pipe.

Further, carry the base upper surface and seted up conveying groove along length direction, even movable mounting has a plurality of transport rollers in the conveying groove, carry the base upper surface to be close to out the rubber joint fixed mounting in position and have U type frame board, the inside movable mounting of U type frame board has the transport last item, and U type frame board outside fixed mounting has the drive to carry last item pivoted motor.

Further, spout gluey processing storehouse both sides and all seted up the opening, spout gluey processing storehouse interior top both ends respectively fixed mounting have second shower nozzle and hanger plate, the plastic granule stores the lower part and is equipped with the storage storehouse of gluing in the storehouse, stores up gluey storehouse and communicates in the second shower nozzle, the plastic granule stores storehouse internally mounted has second auger delivery axostylus axostyle, and plastic granule stores storehouse upper portion fixed mounting has drive second auger delivery axostylus axostyle pivoted third motor, and the plastic granule stores the storehouse bottom and is located second auger delivery axostylus axostyle position and has seted up the blanking mouth, and the plastic granule stores the storehouse outside upper surface and is equipped with filler funnel.

Furthermore, a U-shaped opening is formed in the lower end of the hanging plate, and a material equalizing plate is installed in the U-shaped opening through a torsion spring.

Furthermore, an air heater is fixedly mounted at the upper part of the drying box.

Further, over-and-under type roll-in device includes backup pad, flexible hydro-cylinder, roll-in axle, U type frame and lift frame box, backup pad fixed mounting is in railway carriage outside surface, and the backup pad is located a board mouth top position, flexible hydro-cylinder fixed mounting is on backup pad upper portion, roll-in axle movable mounting is in U type frame, and U type frame activity is inserted and is located in the lift frame box, and the equal fixed mounting in U type frame both sides has the protrusion rib, the spout mouth has all been seted up to two inside walls of lift frame box, and top fixed mounting has the spring in the lift frame box, U type frame is through protrusion rib in spout mouth sliding connection, the piston rod activity of flexible hydro-cylinder runs through backup pad and lift frame box fixed connection, and the equal fixed mounting in lift frame box upper portion both ends has the slide bar, and the activity of slide bar upper end runs through the backup pad upper surface.

Furthermore, a traction hook is fixedly arranged on the surface of one outer side of the carriage, which is far away from the lifting type rolling device.

The invention also provides a control method of the continuous prefabricated rubber runway production line, which comprises the following steps:

the hot glue in the glue storage cylinder can be extruded into the extrusion channel under the action of starting the second motor to carry the first spiral conveying circulation, and the hot glue can form a rubber sheet after entering the glue outlet joint and being cooled;

the rubber sheet can be conveyed to the glue spraying processing bin on the surface of the conveying rolling shaft through the rolling of the conveying pressing shaft;

the second glue spraying head sprays glue on the rubber sheet, the third motor is started to discharge the plastic particles in the plastic particle storage bin to the surface of the rubber sheet under the action of the second spiral conveying shaft rod, and the plastic particles can be adhered to the surface of the rubber sheet through the glue, so that a rubber runway sheet is formed;

the rubber track pieces are dried by the drying box and then discharged from the plate outlet;

the roller shafts can be lowered by starting the telescopic oil cylinders, so that the rubber runway sheet is pressed on the ground;

glue is sprayed to the ground through the first spray head, and in the moving process of the carriage, the rubber runway sheet can be laid on the ground under the action of the glue.

Compared with the prior art, the invention has the advantages that: the rubber runway production line is moved into the car box, the movement is convenient, the rubber runway sheets can be efficiently and automatically produced, the rubber runway sheets can be laid, and the construction efficiency of the rubber runway is greatly improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a block diagram of a continuous pre-fabricated rubber track production line according to the present invention;

FIG. 2 is a cross-sectional view of a continuous pre-fabricated rubber runway production line according to the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2;

fig. 4 is an enlarged schematic view of the structure at B in fig. 2.

In the figure: 1 carriage, 11 glue spraying box, 12 towing hook, 13 plate outlet, 14 first nozzle, 15 control box, 2 roller, 3 conveying base, 31 conveying roller, 32U-shaped frame plate, 33 conveying pressing shaft, 34 first motor, 4 rubber sheet extruding cylinder, 41 glue outlet joint, 42 extruding channel, 43 conveying cavity, 44 second motor, 45 first spiral conveying shaft rod, 46 cooling pore channel, 47 water joint, 5 glue storage cylinder, 51 glue inlet hole, 52 heating pipe, 53 glue inlet, 6 glue spraying processing cabin, 61 opening, 62 blanking port, 63 second glue spraying head, 64 hanger plate, 65U-shaped port, 66 material equalizing plate, 7 plastic particle storage cabin, 71 glue storage cavity, 72 filling funnel, 73 second spiral conveying shaft rod, 74 third motor, 8 drying box, 81 fan, 9 lifting rolling device, 91 support plate, 92 telescopic oil cylinder, 93 rolling shaft, 94U-shaped frame, 95 lifting frame box, 96 sliding groove port, 97 projecting rib, 98 spring, 99 slide bar.

Detailed Description

The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.

Referring to fig. 1-4, the invention provides a continuous production line for a prefabricated rubber runway, which comprises a carriage 1 and a production line, wherein rollers 2 are arranged at the lower part of the carriage 1, the production line is positioned inside the carriage 1, the production line comprises a conveying base 3, a rubber sheet extruding cylinder 4, a rubber storage cylinder 5, a rubber spraying processing cabin 6, a plastic particle storage cabin 7, a drying box 8 and a lifting rolling device 9, the conveying base 3 is fixedly arranged at the bottom in the carriage 1, a slab outlet 13 is arranged at the lower end of the surface of one side of the carriage 1, a control box 15 is arranged inside the carriage 1, the rubber sheet extruding cylinder 4 is fixedly arranged at one end of the bottom in the carriage 1 far away from the slab outlet 13, the rubber storage cylinder 5 is fixedly arranged at the upper part of the rubber sheet extruding cylinder 4, the rubber spraying processing cabin 6 and the drying box 8 are arranged on the upper surface of the conveying base 3 side by side, the drying box 8 is close to the slab outlet 13, the plastic particle cabin 7 is fixedly arranged at the upper part of the rubber spraying processing cabin 6, the lifting type rolling device 9 is fixedly installed on the outer side surface of the carriage 1, the lifting type rolling device 9 is located above the plate outlet 13, the glue spraying box 11 is fixedly installed at one end, close to the plate outlet 13, of the lower surface of the carriage 1, and the first spray head 14 is installed on the lower portion of the glue spraying box 11.

In this embodiment, the one end fixed mounting that the rubber sheet extrusion cylinder 4 is close to the position of carrying base 3 has a rubber joint 41, go out the inside cooling pore 46 that is equipped with of rubber joint 41 inner wall, go out rubber joint 41 outside surface mounting has two water swivel 47 that communicate cooling pore 46, the inside transport chamber 43 that is equipped with of rubber sheet extrusion cylinder 4, transport chamber 43 one end is equipped with the extrusion passageway 42 that link up rubber joint 41, the inside first auger delivery axostylus axostyle 45 that is equipped with of transport chamber 43, 4 one end fixed mounting of rubber sheet extrusion cylinder has the first auger delivery axostylus axostyle 45 pivoted of drive second motor 44, it is equipped with the glue inlet 51 that communicates in transport chamber 43 to store up rubber cylinder 5 bottom, it is equipped with glue filling inlet 53 to store up rubber cylinder 5 top, store up rubber cylinder 5 externally mounted has heating pipe 52, heating pipe 52 heats storage rubber cylinder 5, can avoid glue to solidify.

In this embodiment, the conveying groove has been seted up along length direction to the 3 upper surfaces of transport base, even movable mounting has a plurality of conveying rollers 31 in the conveying groove, it has U type frame board 32 to carry 3 upper surfaces of base to be close to out the fixed mounting in adhesive splice 41 position, the inside movable mounting of U type frame board 32 has the transport last item 33, the outside fixed mounting of U type frame board 32 has the drive to carry last item 33 pivoted first motor 34, when the film rubber was through carrying last item 33, carry last item 33 and conveying rollers 31 can the pressfitting film rubber, the rotation of carrying last item 33 can remove the film rubber.

In this embodiment, spout 6 both sides in gluey processing storehouse and all seted up opening 61, spout gluey processing storehouse 6 interior top both ends respectively fixed mounting have second shower nozzle 14 and hanger plate 64, the plastic granule is stored the interior lower part of storehouse 7 and is equipped with and stores up gluey storehouse 71, store up gluey storehouse 71 and communicate in second shower nozzle 14, the plastic granule stores 7 internally mounted in storehouse 7 has second auger delivery axostylus axostyle 73, 7 upper portion fixed mounting in storehouse is stored to the plastic granule has drive second auger delivery axostylus axostyle 73 pivoted third motor 74, the plastic granule stores 7 bottoms in storehouse and is located second auger delivery axostylus axostyle 73 position and has seted up blanking mouth 62, 7 outside upper surfaces in storehouse are stored to the plastic granule is equipped with filler funnel 72 for add the plastic granule, the upper surface in storehouse 71 is the structure of slope, convenient blanking.

In this embodiment, hanger plate 64 lower extreme seted up U type mouth 65, install homocline 66 through the torsional spring in the U type mouth 65, can evenly touch the plastic granule on the rubber piece surface through homocline 66, and can avoid the waste of plastic granule.

In this embodiment, the upper portion of the drying box 8 is fixedly provided with a hot air blower 81 for drying.

In this embodiment, the lifting rolling device 9 includes a supporting plate 91, a telescopic cylinder 92, a rolling shaft 93, a U-shaped frame 94 and a lifting frame box 95, the supporting plate 91 is fixedly installed on the outer surface of the carriage 1, the supporting plate 91 is located above the plate outlet 13, the telescopic cylinder 92 is fixedly installed on the upper portion of the supporting plate 91, the rolling shaft 93 is movably installed in the U-shaped frame 94, the U-shaped frame 94 is movably inserted into the lifting frame box 95, protruding ribs 97 are fixedly installed on both sides of the U-shaped frame 94, sliding slots 96 are formed on both inner side walls of the lifting frame box 95, a spring 98 is fixedly installed on the top portion of the lifting frame box 95, the U-shaped frame 94 is slidably connected with the sliding slots 96 through the protruding ribs 97, a piston rod of the telescopic cylinder 92 movably penetrates through the supporting plate 91 and is fixedly connected with the lifting frame box 95, sliding rods 99 are fixedly installed on both ends of the upper portion of the lifting frame box 95, the upper ends of the sliding rods 99 movably penetrate through the upper surface of the supporting plate 91, wherein, the spring 98 plays a role of shock absorption, and the rubber track piece can be better pressed on the ground under the action of the telescopic oil cylinder 92.

In this embodiment, a towing hook 12 is fixedly installed on an outer side surface of the carriage 1 away from the position of the lifting rolling device 9.

The invention also provides a control method of the continuous prefabricated rubber runway production line, which comprises the following steps: the second motor 44 is started to carry the first spiral conveying cylinder 45, so that the hot glue in the glue storage cylinder 5 can be extruded into the extrusion channel 42, and the hot glue enters the glue outlet joint 41 and then is cooled to form a rubber sheet; the rubber sheets can be conveyed to the glue spraying processing bin 6 on the surface of the conveying roller 31 through the rolling of the conveying pressing shaft 33; the second glue spraying head 63 sprays glue on the rubber sheet, the third motor 74 is started to discharge the plastic particles in the plastic particle storage bin 7 to the surface of the rubber sheet under the action of the second spiral conveying shaft rod 73, and the plastic particles can be adhered to the surface of the rubber sheet through the glue, so that a rubber runway sheet is formed; the rubber track pieces are dried by the drying box 8 and then discharged from the plate outlet 13; the rolling shaft 93 can be lowered by starting the telescopic oil cylinder 92, so that the rubber runway sheet is pressed on the ground; glue is sprayed to the ground through the first spray head 14, and the rubber runway sheet can be laid on the ground under the action of the glue in the moving process of the carriage 1.

Although the embodiments of the present invention have been described with reference to the accompanying drawings, various changes or modifications can be made by the owner within the scope of the appended claims, and the scope of the present invention should be covered by the owner as long as the protection scope of the present invention is not exceeded by the claims.

Claims (5)

1. The utility model provides a continuous prefabricated rubber runway production line, includes railway carriage and production line, and the gyro wheel is installed to the railway carriage lower part, and the production line is located inside the railway carriage, its characterized in that: the production line comprises a conveying base, a rubber sheet extruding cylinder, a rubber storage cylinder, a glue spraying processing bin, a plastic particle storage bin, a drying box and a lifting type rolling device, wherein the conveying base is fixedly arranged at the bottom in a carriage, a plate outlet is formed in the lower end of the surface of one side of the carriage, a control box is arranged in the carriage, the rubber sheet extruding cylinder is fixedly arranged at one end, far away from the plate outlet, of the bottom in the carriage, the rubber storage cylinder is fixedly arranged at the upper part of the rubber sheet extruding cylinder, the glue spraying processing bin and the drying box are arranged on the upper surface of the conveying base side by side, the drying box is close to the plate outlet, the plastic particle storage bin is fixedly arranged at the upper part of the glue spraying processing bin, the lifting type rolling device is fixedly arranged on the surface of the outer side of the carriage, the lifting type rolling device is positioned above the plate outlet, and the rubber spraying box is fixedly arranged at one end, close to the plate outlet, of the lower surface of the carriage, the lower part of the glue spraying box is provided with a first spray head;

a glue outlet joint is fixedly mounted at one end of the rubber sheet extrusion cylinder, which is close to the conveying base, a cooling hole channel is arranged in the inner wall of the glue outlet joint, two water connectors communicated with the cooling hole channel are mounted on the surface of the outer side of the glue outlet joint, a conveying cavity is arranged in the rubber sheet extrusion cylinder, an extrusion channel communicated with the glue outlet joint is arranged at one end of the conveying cavity, a first spiral conveying shaft lever is arranged in the conveying cavity, a second motor for driving the first spiral conveying shaft lever to rotate is fixedly mounted at one end of the rubber sheet extrusion cylinder, a glue inlet communicated with the conveying cavity is formed in the bottom of the rubber sheet extrusion cylinder, a glue filling inlet is formed in the top of the rubber sheet extrusion cylinder, and a heating pipe is mounted outside the rubber sheet extrusion cylinder;

the glue spraying processing bin is characterized in that openings are formed in two sides of the glue spraying processing bin, a second spray head and a hanging plate are fixedly mounted at two ends of the top in the glue spraying processing bin respectively, a glue storage bin is arranged at the lower portion in the plastic particle storage bin and communicated with the second spray head, a second spiral conveying shaft rod is mounted inside the plastic particle storage bin, a third motor for driving the second spiral conveying shaft rod to rotate is fixedly mounted at the upper portion of the plastic particle storage bin, a blanking port is formed in the position, located at the second spiral conveying shaft rod, of the bottom of the plastic particle storage bin, and a filler hopper is arranged at the upper end of the outer side surface of the plastic particle storage bin;

a conveying groove is formed in the upper surface of the conveying base along the length direction, a plurality of conveying rolling shafts are uniformly and movably mounted in the conveying groove, a U-shaped frame plate is fixedly mounted on the upper surface of the conveying base close to the glue outlet joint, a conveying pressing shaft is movably mounted in the U-shaped frame plate, and a first motor for driving the conveying pressing shaft to rotate is fixedly mounted outside the U-shaped frame plate;

over-and-under type roll-in device includes backup pad, flexible hydro-cylinder, roll-in axle, U type frame and lift frame box, backup pad fixed mounting is on railway carriage outside surface, and the backup pad is located a board mouth top position, flexible hydro-cylinder fixed mounting is on backup pad upper portion, roll-in axle movable mounting is in U type frame, and U type frame activity is inserted and is located in the lift frame box, and the equal fixed mounting in U type frame both sides has protruding rib, the spout mouth has all been seted up to two inside walls of lift frame box, and top fixed mounting has the spring in the lift frame box, U type frame is through protruding rib in spout mouth sliding connection, the piston rod activity of flexible hydro-cylinder runs through backup pad and lift frame box fixed connection, and the equal fixed mounting in lift frame box upper portion both ends has the slide bar, and the activity of slide bar upper end runs through the backup pad upper surface.

2. A continuous preformed rubber runway production line as claimed in claim 1, characterised in that: u type mouth has been seted up to the hanger plate lower extreme, installs the homocline board through the torsional spring in the U type mouth.

3. A continuous pre-fabricated rubber track production line according to claim 1, characterised in that: an air heater is fixedly arranged at the upper part of the drying box.

4. A continuous preformed rubber runway production line as claimed in claim 1, characterised in that: and a traction hook is fixedly arranged on the surface of one outer side of the carriage, which is far away from the lifting type rolling device.

5. A method of controlling a continuous pre-fabricated rubber runway production line according to any of claims 1-4, characterised by the steps of:

the second motor is started to extrude hot glue in the glue storage cylinder into the extrusion channel under the action of the first spiral conveying shaft rod, and the hot glue enters the glue outlet joint and then is cooled to form a rubber sheet;

the rubber sheet can be conveyed to the glue spraying processing bin on the surface of the conveying rolling shaft through the rolling of the conveying pressing shaft;

the second glue spraying head sprays glue on the rubber sheet, the third motor is started to discharge the plastic particles in the plastic particle storage bin to the surface of the rubber sheet under the action of the second spiral conveying shaft rod, and the plastic particles can be adhered to the surface of the rubber sheet through the glue, so that a rubber runway sheet is formed;

the rubber track pieces are dried by the drying box and then discharged from the plate outlet;

the roller shafts can be lowered by starting the telescopic oil cylinders, so that the rubber runway sheet is pressed on the ground;

glue is sprayed to the ground through the first spray head, and in the moving process of the carriage, the rubber runway sheet can be laid on the ground under the action of the glue.

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