CN112976210A - Production method of wood floor with high strength and natural wood grains - Google Patents
Production method of wood floor with high strength and natural wood grains Download PDFInfo
- Publication number
- CN112976210A CN112976210A CN201911275602.7A CN201911275602A CN112976210A CN 112976210 A CN112976210 A CN 112976210A CN 201911275602 A CN201911275602 A CN 201911275602A CN 112976210 A CN112976210 A CN 112976210A
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- Prior art keywords
- wood
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- high strength
- knife
- texture
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/04—Manufacture or reconditioning of specific semi-finished or finished articles of flooring elements, e.g. parqueting blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Architecture (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
Abstract
The invention relates to a floor manufacturing process, in particular to a production method of a wood floor with high strength and natural wood grains. It comprises the following steps in sequence: the base material is a cork plate or a multi-layer solid wood composite plate; the board surface is uniformly distributed with water so as to display the texture of the board surface, thereby confirming the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment; according to the texture of the board surface, cutting and chopping are carried out at the symmetrical position of the arched texture of the pattern, and around the knot or the tree tumor so as to generate natural knife mark; the plate surfaces with straight lines and without patterns only need to be damaged without being cut by a knife, and the burr is removed by a rake after the knife is cut; making a groove: a rake is used for making grooves on the plate surface which is subjected to knife mark or corner damage and deburring, and one or more long grooves which are scraped to the bottom are formed on each plate surface; repairing the joint or the crack by using a repairing agent; aqueous coloring; and (5) drying. The wood floor produced by the invention has high strength and natural and beautiful wood grain.
Description
Technical Field
The invention relates to a floor manufacturing process, in particular to a production method of a wood floor with high strength and natural wood grains.
Background
The wood floor is more and more popular with consumers with nature, elegance and primitive simplicity, and the existing antique floor mainly processes curve grooves with different shapes, different depths and different widths through machining on the surface of the wood floor, thereby manufacturing the antique floor with the classical modeling. The prior wood floor is not mature in production process, and the prior wood floor mainly has the following problems that (1) a mechanical device is adopted to carry out engraving and groove drawing on the surface of the wood floor, so that the wood floor gives obvious mechanical processing traces to people, the texture is unnatural and the visual effect is single; (2) the grooves are shallow and the texture is not clear; (3) the surface is not smooth, and burrs exist at the groove, so that the safe use of a user is influenced.
CN1903532B (2010-5-12) discloses a method for producing wood flooring, however, the strength of the wood flooring produced by the method is not high enough, and the natural aesthetics of the wood grain thereof is to be improved.
Disclosure of Invention
The invention aims to provide a production method of a wood floor with high strength, natural and beautiful wood grains and high strength and natural wood grains.
The technical purpose of the invention is realized by the following technical scheme:
a production method of wood floor with high strength and natural wood grain sequentially comprises the following steps:
(1) selecting materials: the base material is a cork plate or a multi-layer solid wood composite plate;
(2) pretreatment: the board surface is uniformly distributed with water so as to display the texture of the board surface, thereby confirming the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment;
(3) making tool marks or corner damage and deburring: according to the texture of the board surface, cutting and chopping are carried out at the symmetrical position of the arched texture of the pattern, and around the knot or the tree tumor so as to generate natural knife mark; the straight-line and non-pattern plate surfaces only need to be damaged without being cut by a knife, and the knife is used for deburring after being cut by the knife;
(4) making a groove: a rake is used for making grooves on the plate surface which is subjected to knife mark or corner damage and deburring, and one or more long grooves which are scraped to the bottom are formed on each plate surface;
(5) repairing: repairing the joint or the crack by using a repairing agent;
(6) aqueous coloring;
(7) and (5) drying.
The invention has the advantages that:
(1) the defects of low strength, unclear and natural integral grains and poor aesthetic property of the joint or the tree tumor of the existing wood are overcome, and the joint or the tree tumor is formed with the pause mark through the wood grain design, particularly the processing technology of the knife mark and the groove of the joint or the tree tumor, so that the bonding strength of the joint and the whole is improved;
(2) simultaneously, the knots are more naturally fused in the arched textures or the straight textures in the wood, so that implied stones are formed at the knots or the knots, implied running water is formed by the arched textures or the straight textures in the wood, and the high-water-flow wood floor with high strength and natural and attractive wood grains is formed;
(3) the wood floor with better antique effect and stronger aesthetic property is formed by combining the synergistic effects of pretreatment, tool mark making or corner damage and deburring, groove making, groove repairing and water-based coloring.
Preferably, the substrate in the step (1) is hickory in northern Carzhou area of America.
Preferably, in the step (3), according to the texture of the board surface, moderate cutting is performed on the places, knots or the peripheries of the knots, where the arched textures of the patterns are symmetrical, so that natural cutting marks are generated, the sizes of the cutting are different, and the board is completely filled in the places where the moderate cutting is performed; the long and short edges are chamfered, the cutting width is different, and a small amount of damage treatment is performed.
The method can form the wood floor with more natural and beautiful wood grains, and simultaneously, the cut area does not form the shape of an insole or a crescent as much as possible, thereby preventing the natural effect from being damaged.
Preferably, the step (4) is to scrape short-edge chamfer angles when the grooves are formed.
Preferably, the width and depth of the groove formed in the step (4) are different to form a natural irregular shape.
Preferably, the repairing agent in the step (5) is wood powder.
Preferably, the mending agent in the step (5) is a composition formed by mixing 10-15 parts of wood powder and 2-5 parts of iron oxide powder.
The floor scar repaired by the wood powder has natural color, no color difference and high strength, and can reach or exceed the strength of acacia wood material around the scar.
Preferably, the aqueous varnish in the step (6) is German Duyuang paint.
More preferably, the aqueous varnish of step (6) is wimble HF 850.
Preferably, the step (7) drying is performed for 40 to 70 seconds at a temperature of 90 to 96 ℃ using a UV lamp.
Detailed Description
Example one
The base material is a hickory wood solid board in northern Kazhou area of America; the surface of the plate is uniformly distributed with water so as to display the texture of the plate surface, thereby confirming the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment; according to the texture of the board surface, moderate cutting is carried out on the places where the arched textures of the patterns are symmetrical, the knots or the peripheries of the tree knots so as to generate natural cutting marks, the sizes of the cutting are different, and the whole part of the ground which is cut by the moderate cutting is full of the board; the long and short edges are chamfered, the cutting widths are different, and a small amount of damage treatment is performed; the plate surfaces with straight lines and without patterns only need to be damaged without being cut by a knife, and the burr is removed by a rake after the knife is cut; a rake is used for making grooves on the plate surface which is formed with the knife mark or the damaged corner and is deburred, short-edge chamfers are scraped during the groove making, one or more long grooves which are scraped to the bottom are formed on each plate surface, and the width and the depth of the formed grooves are different so as to form a natural irregular shape; repairing the joint or the crack by using a wood powder repairing agent; then, the American West water-based paint is used for coloring, so that the antique effect of the floor is further improved; finally, drying was carried out for 70 seconds at a temperature of 90 ℃ using a UV lamp.
Example two
The base material is a cork board, and the board surface is uniformly distributed with water so as to display the texture of the board surface and confirm the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment; according to the texture of the board surface, moderate cutting is carried out on the place where the arched texture of the pattern is symmetrical, the knot or the periphery of the tree tumor so as to generate natural cutting marks, the sizes of the cutting are different, and the place where the moderate cutting is carried out is completely full; the long and short edge chamfers are different in cutting width and have a small amount of damage treatment; the plate surfaces with straight lines and without patterns only need to be damaged by edges and corners without being cut by a knife, and the burrs are removed by a rake after being cut by the knife; a rake is used for making grooves on the plate surface which is formed with knife marks or broken corners and deburred, short-edge chamfers are scraped during groove making, one or more long grooves scraped to the bottom are formed on each plate surface, and the width and the depth of the formed grooves are different so as to form natural and irregular shapes; repairing the joint or the crack by using a repairing agent, wherein the repairing agent is a composition formed by mixing 10 parts of wood powder and 5 parts of iron oxide powder; then, the American West water-based paint is used for coloring, so that the antique effect of the floor is further improved; finally, the mixture was dried at 96 ℃ for 40 seconds using a UV lamp.
EXAMPLE III
The base material is a hickory wood solid board in northern Kazhou area of America; the surface of the plate is uniformly distributed with water so as to display the texture of the plate surface, thereby confirming the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment; according to the texture of the board surface, moderate cutting is carried out on the places where the arched textures of the patterns are symmetrical, the knots or the peripheries of the tree knots so as to generate natural cutting marks, the sizes of the cutting are different, and the whole part of the ground which is cut by the moderate cutting is full of the board; the long and short edges are chamfered, the cutting widths are different, and a small amount of damage treatment is performed; the plate surfaces with straight lines and without patterns only need to be damaged without being cut by a knife, and the burr is removed by a rake after the knife is cut; a rake is used for making grooves on the plate surface which is formed with the knife mark or the damaged corner and is deburred, short-edge chamfers are scraped during the groove making, one or more long grooves which are scraped to the bottom are formed on each plate surface, and the width and the depth of the formed grooves are different so as to form a natural irregular shape; repairing the joint or the crack by using a repairing agent, wherein the repairing agent is a composition formed by mixing 15 parts of wood powder and 2 parts of iron oxide powder; then coloring by using American West Bo HF850 paint, and further improving the antique effect of the floor; finally, the mixture was dried at a temperature of 93 ℃ for 60 seconds using a UV lamp.
Example four
The base material is a hickory wood solid board in northern Kazhou area of America; the surface of the plate is uniformly distributed with water so as to display the texture of the plate surface, thereby confirming the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment; according to the texture of the board surface, moderate cutting is carried out on the places where the arched textures of the patterns are symmetrical, the knots or the peripheries of the tree knots so as to generate natural cutting marks, the sizes of the cutting are different, and the whole part of the ground which is cut by the moderate cutting is full of the board; the long and short edges are chamfered, the cutting widths are different, and a small amount of damage treatment is performed; the plate surfaces with straight lines and without patterns only need to be damaged without being cut by a knife, and the burr is removed by a rake after the knife is cut; a rake is used for making grooves on the plate surface which is formed with the knife mark or the damaged corner and is deburred, short-edge chamfers are scraped during the groove making, one or more long grooves which are scraped to the bottom are formed on each plate surface, and the width and the depth of the formed grooves are different so as to form a natural irregular shape; repairing the joint or the crack by using a repairing agent, wherein the repairing agent is a composition formed by mixing 12 parts of wood powder and 3 parts of iron oxide powder; then, the American West water-based paint is used for coloring, so that the antique effect of the floor is further improved; finally, the mixture was dried at 88 ℃ for 80 seconds using UV light.
Comparative example 1
The floor plain plate is colored in dark color by water, wherein the dark color is black walnut color, or dark brown color, dark coffee color, geotrichum color and the like, and the colors are common colors in the production of common floors. Aqueous tinting means that the selected pigment is soluble in water; drying the water-based dark color, and drying by using an infrared drying device at the drying temperature of 97 ℃, or 98 ℃, or 99 ℃, or 100 ℃, or 101 ℃, or 102 ℃ or 103 ℃ for 28 seconds, or 29 seconds, or 30 seconds, or 31 seconds, or 32 seconds; after the drying, the polishing is carried out by using a common cylindrical abrasive belt wheel type polishing machine. The polished floor is colored in a water-based manner, wherein the color is ginger yellow, cherry red or wheat color or rose color, which are also common colors in the production of common floors. Aqueous coloration likewise means that the selected color is soluble in water.
Drying the water-based light coloring agent, and drying the water-based light coloring agent by adopting infrared drying, wherein the drying temperature is set to be 97 ℃, or 98 ℃, or 99 ℃, or 100 ℃, or 101 ℃, or 102 ℃ or 103 ℃, and the drying time is set to be 28 seconds, or 29 seconds, or 30 seconds, or 3 seconds or 32 seconds. And then priming paint is applied to the dried floor in a paint rolling mode and the dried floor is dried, a UV lamp is selected for drying, then polishing treatment is carried out, polishing is carried out by selecting a DuPont wire polishing machine, finish paint is applied to the floor after the DuPont wire polishing, and the floor is dried and is also dried by utilizing the UV lamp to produce the wooden floor.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (10)
1. A production method of wood floor with high strength and natural wood grain sequentially comprises the following steps:
(1) selecting materials: the base material is a cork plate or a multi-layer solid wood composite plate;
(2) pretreatment: the board surface is uniformly distributed with water so as to display the texture of the board surface, thereby confirming the place for making the knife mark; then chamfering two short edges, and lightly scraping the chamfered feet to form destruction treatment;
(3) making tool marks or corner damage and deburring: according to the texture of the board surface, cutting and chopping are carried out at the symmetrical position of the arched texture of the pattern, and around the knot or the tree tumor so as to generate natural knife mark; the plate surfaces with straight lines and without patterns only need to be damaged without being cut by a knife, and the burr is removed by a rake after the knife is cut;
(4) making a groove: a rake is used for making grooves on the plate surface which is subjected to knife mark or corner damage and deburring, and one or more long grooves which are scraped to the bottom are formed on each plate surface;
(5) repairing: repairing the joint or the crack by using a repairing agent;
(6) aqueous coloring;
(7) and (5) drying.
2. The method for manufacturing wood flooring with high strength and natural wood grain according to claim 1, wherein: the base material in the step (1) is hickory in northern Kazhou area of America.
3. The method for manufacturing wood flooring with high strength natural wood grain according to claim 2, wherein: according to the texture of the board surface, moderate cutting is carried out on the places where the arched textures of the patterns are symmetrical, the knots or the peripheries of the tree knots so as to generate natural cutting marks, the sizes of the cutting edges are different, and the places where the moderate cutting is carried out are all full of the board; the long and short edges are chamfered, the cutting width is different, and a small amount of damage treatment is performed.
4. The method for manufacturing wood flooring with high strength natural wood grains according to claim 3, wherein: and (4) scraping short-edge chamfers when grooves are formed in the step (4).
5. The method for manufacturing wood flooring with high strength natural wood grains as claimed in claim 4, wherein: the width and the depth of the groove formed in the step (4) are different so as to form a natural irregular shape.
6. The method for manufacturing wood flooring with high strength and natural wood grain according to any one of claims 1 to 5, wherein: the repairing agent in the step (5) is wood powder.
7. The method for manufacturing wood flooring with high strength and natural wood grain according to any one of claims 1 to 5, wherein: and the repairing agent in the step (5) is a composition formed by mixing 10-15 parts of wood powder and 2-5 parts of iron oxide powder.
8. The method for manufacturing wood flooring with high strength and natural wood grain according to claim 6, wherein: the water-based varnish in the step (6) is Germany Duyuang paint.
9. The method for manufacturing wood flooring with high strength natural wood grains according to claim 7, wherein: the water-based varnish in the step (6) is Germany Duyuang paint.
10. The method for manufacturing wood flooring with high strength and natural wood grains according to claim 8 or 9, wherein: and (7) drying by using a UV lamp at the temperature of 90-96 ℃ for 40-70 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911275602.7A CN112976210A (en) | 2019-12-12 | 2019-12-12 | Production method of wood floor with high strength and natural wood grains |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911275602.7A CN112976210A (en) | 2019-12-12 | 2019-12-12 | Production method of wood floor with high strength and natural wood grains |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112976210A true CN112976210A (en) | 2021-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911275602.7A Pending CN112976210A (en) | 2019-12-12 | 2019-12-12 | Production method of wood floor with high strength and natural wood grains |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112976210A (en) |
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2019
- 2019-12-12 CN CN201911275602.7A patent/CN112976210A/en active Pending
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Application publication date: 20210618 |
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