CN112975711A - Automatic polishing equipment for steel sheets - Google Patents
Automatic polishing equipment for steel sheets Download PDFInfo
- Publication number
- CN112975711A CN112975711A CN202110183086.6A CN202110183086A CN112975711A CN 112975711 A CN112975711 A CN 112975711A CN 202110183086 A CN202110183086 A CN 202110183086A CN 112975711 A CN112975711 A CN 112975711A
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- China
- Prior art keywords
- steel sheet
- polishing
- machine table
- controller
- carrier
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to automatic steel sheet polishing equipment, which belongs to the technical field of polishing equipment and comprises a machine table, wherein at least two material bins for loading steel sheets are arranged on the machine table; the turntable is rotatably arranged on the machine table and is provided with a steel sheet carrier for clamping a steel sheet; the conveying mechanisms are arranged on the machine table and used for conveying the steel sheets between the storage bin and the steel sheet carrier; the polishing mechanism is arranged on the machine table and polishes the steel sheet when the turntable drives the steel sheet to rotate to the polishing mechanism; and the ejection mechanism is arranged on the machine table and used for driving the steel sheet which is not polished to move to the bin opening of the bin. The polishing equipment of above-mentioned structure replaces the work of artifical completion steel sheet polishing through mechanical equipment, reduces operating personnel's intensity of labour, practices thrift the human cost to can guarantee polishing quality, reduce the dust that the polishing produced to personnel's damage.
Description
Technical Field
The invention belongs to the technical field of polishing equipment, and particularly relates to automatic steel sheet polishing equipment.
Background
The principle of cutting metal materials by a laser cutting machine is that energy released when a laser beam irradiates the surface of a steel plate is used for melting and evaporating metal, and fine and regular burrs are still generated in production under the condition that technological parameters are fixed in the using process of the laser cutting machine, so that a manual polishing process is added after laser cutting is completed in actual production, but the manual polishing has many inconveniences.
Disclosure of Invention
The invention provides automatic steel sheet polishing equipment, which is used for solving the technical problem of inconvenience in manual polishing of steel sheets by operators in the prior art.
The invention is realized by the following technical scheme: an automatic steel sheet polishing device comprises:
the polishing device comprises a machine table, wherein at least two bins are arranged on the machine table, at least one bin is used for containing steel sheets which are not polished and processed, and at least one other bin is used for containing steel sheets which are polished and processed;
the steel sheet carrier is used for fixing the steel sheet;
the carrying mechanisms are arranged on the machine table and used for carrying the steel sheets between the steel sheet carriers and the storage bins, and the number of the carrying mechanisms is matched with that of the storage bins;
the polishing mechanism is arranged on the machine table and is used for polishing the steel sheet;
the steel sheet carrier is arranged on the transfer mechanism and is driven by the transfer mechanism to transfer between the carrying mechanism and the polishing mechanism;
the ejection mechanism is arranged on the machine table and used for driving the steel sheet which is not polished to move to a bin opening of the bin;
the controller, the transport mechanism the polishing mechanism the transport mechanism and the liftout mechanism all with controller electric connection.
Further, in order to better implement the present invention, the transferring mechanism is a turntable, the turntable is rotatably mounted on the machine table, the carrying mechanism and the polishing mechanism are disposed around the turntable, and the number of the steel sheet carriers mounted on the turntable is more than 1.
Furthermore, in order to better realize the invention, a first station is arranged on the machine table, and when the turntable drives the steel sheet carrier to rotate to the first station, one of the carrying mechanisms carries the steel sheet which is polished and processed on the steel sheet carrier to the corresponding bin;
the automatic steel sheet polishing equipment further comprises a demolding mechanism, wherein the demolding mechanism is installed on the machine table and used for ejecting the steel sheets on the steel sheet carrier at the first station to the steel sheet carrier, and the demolding mechanism is electrically connected with the controller.
Furthermore, in order to better realize the invention, a sliding groove is formed on the bottom surface of the steel sheet carrier, a through hole penetrating through the top surface of the steel sheet carrier is formed at the bottom of the sliding groove, and when the steel sheet is clamped on the steel sheet carrier, the steel sheet covers the through hole;
the demolding mechanism comprises a sliding block and a lifting device for driving the sliding block to lift, the sliding block is slidably mounted in the sliding groove, a material ejecting head for ejecting the steel sheet out of the steel sheet carrier is arranged at the top of the sliding block, the material ejecting head is slidably inserted into the through hole, the lifting device is mounted on the machine table and located below the turntable, a through hole is formed in the position, corresponding to the lifting device, of the turntable, and the sliding block is lapped on the turntable and covers the through hole;
the lifting device is electrically connected with the controller.
Further, in order to better implement the present invention, the carrying mechanism includes a first mounting plate and a first rotary power source, the first mounting plate is mounted on the machine table, and the first rotary power source is mounted on the first mounting plate and electrically connected to the controller;
the carrying mechanism further comprises a first seat body, a swing arm and an adsorption device, one end of the swing arm is connected to the power output end of the first rotary power source, the first seat body is hinged to the other end of the swing arm, and the adsorption device is installed on the first seat body to adsorb the steel sheet.
Furthermore, in order to better realize the invention, the number of the swing arms is at least two, a first rotating shaft is synchronously installed at the power output end of the first rotating power source in a linkage manner, at least one second rotating shaft is also rotatably installed on the installation plate, and the second rotating shaft is in linkage connection with the first rotating shaft through a transmission part;
the first rotating shaft and each second rotating shaft are fixedly connected with one end of each swing arm, and the other end of each swing arm is hinged to the first seat body.
Further, in order to better implement the present invention, the polishing mechanism includes a second mounting plate, a translational driving device, a second seat, a buckle, and sand paper, the second mounting plate is mounted on the machine table, the translational driving device is mounted on the second mounting plate and electrically connected to the controller, the second seat is mounted at a power output end of the translational driving device, the buckle is disposed on the second seat, and the sand paper is clamped at a bottom end of the second seat through the buckle.
Further, in order to better realize the invention, a second station is arranged on the machine table, a dust suction device is further installed on the machine table, the dust suction device is electrically connected with the controller, and when the transfer mechanism transfers the steel sheet carrier to the second station, the controller controls the dust suction device to operate so as to suck dust on the steel sheet carrier.
Further, in order to better realize the invention, the steel sheet carrier comprises a block body and an embedded frame, wherein a groove is formed in the block body, the embedded frame is embedded in the groove, and a clamping groove for clamping the steel sheet is formed in the embedded frame.
Furthermore, in order to better realize the invention, a slot is arranged on the side slot wall of the groove, an ear plate is arranged on the outer wall of the embedded frame, and the ear plate is inserted into the slot and positioned by a pin.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides automatic steel sheet polishing equipment which comprises a machine table, a transfer mechanism, a carrying mechanism, a polishing mechanism and a material ejecting mechanism, wherein at least two material bins for containing steel sheets are arranged on the machine table, at least one material bin is used for containing steel sheets which are not polished and processed, at least one material bin is used for containing steel sheets which are polished and processed, the transfer mechanism is rotatably arranged on the machine table, a steel sheet carrier for clamping and arranging the steel sheets is arranged on the transfer mechanism, the transfer mechanism is electrically connected with a controller so as to transfer the steel sheet carrier between the carrying mechanism and the polishing mechanism under the control of the controller, the number of the carrying mechanisms is matched with that of the steel sheet carriers and is electrically connected with the controller, at least one carrying mechanism carries the steel sheets which are not polished and processed to the steel sheet carrier on the transfer mechanism from one material bin under the control of the controller, at least one carrying mechanism carries the steel sheets which are polished and processed on the steel sheet carrier to the other material, the polishing mechanism is also arranged on the machine table and electrically connected with the controller, when the transfer mechanism drives the steel sheet on the steel sheet carrier to be transferred below the polishing mechanism, the controller controls the polishing mechanism to polish the steel sheet, the ejection mechanism is also arranged on the machine table and electrically connected with the controller, the controller controls the ejection mechanism to drive the steel sheet which is not polished to move to the bin opening of the corresponding bin, through the structure, an operator only needs to load the steel sheet which is not polished into the bin corresponding to the ejection mechanism and takes out the steel sheet which is polished in the bin containing the polished steel sheet after accumulating to a certain degree, and the ejection mechanism, the carrying mechanism, the transfer mechanism and the polishing mechanism can transfer and polish the steel sheet, so that the labor intensity of the operator can be reduced, the labor cost can be saved, and the polishing quality can be ensured, reduces the damage of dust to operators in the polishing process, thereby being more convenient to use.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of an automatic steel sheet polishing apparatus according to the present application;
FIG. 2 is a schematic view of the mounting structure of the demolding mechanism and the steel sheet carrier in the present application;
FIG. 3 is a schematic view of the ejector mechanism and the steel plate carrier in a first state;
FIG. 4 is a schematic view of the ejector mechanism and the steel plate carrier in a second state;
FIG. 5 is a schematic structural view of a handling mechanism of the present application;
FIG. 6 is a schematic diagram of the construction of the polishing mechanism of the present application;
FIG. 7 is a schematic view of a sandpaper of the present application mounted on a second housing;
FIG. 8 is a schematic structural view of the ejector mechanism of the present application;
fig. 9 is a schematic structural diagram of a silo in the present application.
In the figure:
1-a machine platform;
2-a turntable;
3-a steel sheet carrier; 31-block body; 32-embedding frames; 33-ear plate;
4-a handling mechanism; 41-a first mounting plate; 42-a first source of rotary power; 43-a first seat; 44-a swing arm; 45-an adsorption device; 46-a transmission member;
5-a polishing mechanism; 50-a slide; 51-a second mounting plate; 52-a second seat body; 53-buckling; 54-sandpaper; 55-foam cotton; 56-a second source of rotary power; 57-flywheel disc; 58-swing link; 59-a second guide rail;
6-a material ejecting mechanism; 61-a connecting plate; 62-a slide plate; 63-a first guide rail; 64-a top block; 65-linear power source;
7-a storage bin; 71-a base plate; 72-upright post; 73-a joggle block; 74-a photosensor;
8-steel sheet;
9-a dust suction device;
10-a demoulding mechanism; 101-a slide block; 102-a lifting device; 103-a topping head;
11-a brake mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Example 1:
the embodiment provides an automatic steel sheet polishing device, which is used for solving the technical problem of inconvenient operation in the process of polishing and machining a steel sheet manually in the prior art. Specifically, when the steel sheet is polished manually, the labor intensity of operators is high, the yield is low, the polishing quality cannot be guaranteed, the labor cost is high, and dust generated in the polishing process can threaten the health of the operators greatly.
The automatic steel sheet polishing equipment provided by the embodiment comprises a machine table 1, a transfer mechanism, a carrying mechanism 4, a controller, a polishing mechanism 5 and a material ejecting mechanism 6. As a preferred embodiment of the present invention, the transferring mechanism in the present embodiment is a turntable 2, and the transporting mechanism 4 and the polishing mechanism 5 are disposed around the turntable 2. Of course, the transfer mechanism in this embodiment may also be any device that can realize device transfer in the prior art, such as a mechanical arm, a conveyor belt, and the like, and the specific implementation structure of the transfer mechanism is not limited in the present invention.
As a best implementation manner of this embodiment, the storage bin 7 in this embodiment includes a bottom plate 71 and a column 72, the bottom plate 71 is mounted on the machine table 1 through a magnet, the upper surface of the bottom plate 71 is provided with a plurality of insertion holes, each insertion hole is inserted with one column 72, and each insertion hole is also inserted with a tenon joint block 73, and the tenon joint block 73 is in tenon-and-mortise connection in a gap between the column 72 and a hole wall of the insertion hole, so that the column 72 is detachably and fixedly connected in the insertion hole. A plurality of upright posts 72 enclose to form a fence matched with the shape and the size of the steel sheet 8, and the steel sheet 8 is arranged in the cover fence. Insertion holes are formed in the bottom plate 71 and at positions corresponding to the machine base 1, and the diameter of each insertion hole is smaller than the outer diameter of the steel sheet 8. The material ejecting mechanism 6 is installed on the machine table 1, the material ejecting mechanism 6 is located below the machine table 1 and corresponds to a bin 7 for containing the unpolished machined steel sheet 8, and the material ejecting mechanism 6 is electrically connected with the controller so as to drive the unpolished machined steel sheet 8 to move to a bin mouth of the bin 7 under the control of the controller.
As a specific implementation manner of this embodiment, the material ejecting mechanism 6 in this embodiment includes a connecting plate 61, a sliding plate 62, a first guide rail 63, an ejecting block 64, and a linear power source 65, where the connecting plate 61 is connected to the machine table 1 by screws and located below the machine table 1, the first guide rail 63 is vertically laid on the connecting plate 61 and fastened by screws, the sliding plate 62 is slidably mounted on the first guide rail 63, that is, the sliding plate 62 can slide on the first guide rail 63 along the first guide rail 63, the linear power source 65 is mounted on the connecting plate 61, the sliding plate 62 is connected to a power output end of the linear power source 65, specifically, the linear power source 65 includes a first motor and a screw-nut pair, the first motor drives a screw of the screw-nut pair to rotate, the sliding plate 62 is connected to a nut of the screw-nut pair by screws, the ejecting block 64 is mounted on the sliding plate 62 by screws, and the position of the top block 64 is opposite to the position of the above-mentioned inserting hole, that is, the top block 64 can pass through the inserting hole and extend into the corresponding bin 7, so as to push the steel sheet 8 which is not polished in the bin 7 upwards, and because the opening of the bin 7 is above, the top block 64 can push the steel sheet 8 which is not polished in the bin 7 to the bin mouth of the bin 7 under the driving of the sliding plate 62. The first motor is electrically connected with the controller to operate under the control of the controller.
Preferably, the two opposite posts 72 are respectively provided with an optical generator and an optical receiver, the optical generator and the optical receiver form a photoelectric sensor 74, the photoelectric sensor 74 is located at the top hatch of the fence, and the photoelectric switch is electrically connected with the controller. The photoelectric sensor 74 can detect whether an unpolished steel sheet 8 is arranged at the bin mouth of the bin 7, when the steel sheet 8 is present, the photoelectric sensor 74 sends a corresponding signal to the controller, the controller drives the carrying device to carry the unpolished steel sheet 8, when the photoelectric sensor 74 senses that the bin mouth of the bin 7 does not have the unpolished steel sheet 8, another signal is sent to the controller, the controller controls the ejection mechanism 6 to operate so as to eject the unpolished steel sheet 8 in the bin 7 to the bin mouth, if the bin 7 does not have the unpolished steel sheet 8, namely, the photoelectric sensor 74 detects that the bin mouth of the bin 7 does not have the steel sheet 8, but the ejection mechanism 6 is ejected to a high point, and the buzzer electrically connected with the controller sends an alarm signal. An operator takes the steel sheet 8 which is not polished and processed, then manually operates the controller to drive the material ejecting mechanism 6 to reset, and then the steel sheet 8 is placed into the corresponding storage bin 7 to run again. In addition, a bin opening of the bin 7 for containing the polished steel sheets 8 is also provided with a photoelectric sensor 74, when the number of the polished steel sheets in the bin 7 reaches a certain degree, the photoelectric sensor 74 on the bin 7 can sense the number, and then the photoelectric sensor 74 on the bin 7 for containing the polished steel sheets 8 can send corresponding signals to a controller to control and drive a buzzer connected with the controller to send out alarm signals.
The controller in this embodiment can be a PLC or a control chip, and the controller is electrically connected with a control panel.
The turntable 2 is rotatably mounted on the machine table 1, specifically, the turntable 2 includes a second motor and a disk body mounted on the machine table 1, a rotating shaft of the second motor is vertically upward, the disk body is keyed on an output shaft of the second motor, of course, a speed reducer may also be disposed between the disk body and the output shaft of the second motor, so that the second motor can drive the disk body to rotate, and optimally, the output shaft of the second motor is connected to a central position of the disk body. The second motor is connected to the controller to operate under the control of the controller. In addition, the turntable 2 in the present embodiment and the following embodiments refers to a disc body of the turntable 2. In this embodiment, the turntable 2 is provided with a steel sheet carrier 3 for holding the steel sheet 8, and the steel sheet carrier 3 can limit the horizontal degree of freedom of the steel sheet 8.
The carrying mechanisms 4 are installed on the machine table 1, the number of the carrying mechanisms 4 is matched with that of the bins 7, and the carrying mechanisms 4 are electrically connected with the controller to operate under the control of the controller, specifically, one of the carrying mechanisms 4 carries the steel sheets 8 which are not polished and processed from the corresponding bin 7 to the steel sheet carrier 3 on the turntable 2, and the other carrying mechanism 4 carries the steel sheets 8 which are polished and processed on the steel sheet carrier 3 from the steel sheet carrier 3 to the other bin 7. With the help of the carrying mechanism 4, an operator does not need to manually move the steel sheet 8 up and down on the steel sheet carrier 3, and the steel sheet 8 can be efficiently and stably transferred under the control of the controller.
The polishing mechanism 5 is installed on the machine table 1 and electrically connected with the controller, that is, the controller controls the working state of the polishing mechanism 5, and when the turntable 2 drives the steel sheet 8 on the steel sheet carrier 3 to rotate to the polishing mechanism 5 during use, the controller controls the turntable 2 to stop rotating and controls the polishing mechanism 5 to polish the steel sheet 8 below the polishing mechanism.
The automatic polishing equipment for steel sheets provided by the embodiment is provided with four stations on a machine table 1, specifically:
the first station corresponds to a discharging position of the carrying mechanism 4, and specifically, when the turntable 2 drives the machined steel sheet 8 on the turntable to rotate to the first station position, the carrying mechanism 4 carries the polished steel sheet 8 from the steel sheet carrier 3 to a bin 7 for containing the polished steel sheet 8;
the second station corresponds to a position for cleaning the steel sheet carrier 3, specifically, after the conveying mechanism 4 conveys the steel sheet 8 on the steel sheet carrier 3 to the corresponding storage bin 7, the turntable 2 continues to rotate by a certain angle to reach the second station, in this embodiment, the machine table 1 is provided with the dust suction device 9, the dust suction device 9 is located at a position corresponding to the second station, specifically, the dust suction device 9 is a suction fan, and the dust suction device 9 is electrically connected with the controller to operate under the control of the controller, when the turntable 2 conveys an empty steel sheet carrier 3 to the second station, the dust suction device 9 operates to perform dust removal treatment on the empty steel sheet carrier 3 to clean dust on the empty steel sheet carrier 3, thereby ensuring that the empty steel sheet carrier 3 can better bear subsequent steel sheets. It should be noted that, when the steel plate is polished, some polishing dust may fall off from the steel plate carrier 3, and if the dust remains on the steel plate carrier 3, the steel plate carrier 3 is mounted on another steel plate 8 that is not polished, which may cause unstable mounting, and thus needs to be cleaned.
The third station corresponds to the feeding position of the steel sheet 8 which is not polished, when the dust collector 9 cleans dust on the empty steel sheet carrier 3, the turntable 2 continues to rotate by a moving angle to reach the third station, the carrying mechanism 4 for carrying the steel sheet 8 which is not polished is located at the third station, and the carrying mechanism 4 carries the steel sheet 8 which is not polished in the bin 7 from the bin 7 to the steel sheet carrier 3 which is transferred to the third station.
The fourth station corresponds to the polishing position of the steel sheet 8, the polishing mechanism 5 is arranged on the fourth station, and after the conveying mechanism 4 conveys the steel sheet 8 which is not polished to be processed to the steel sheet carrier 3 above the turntable 2, the controller controls the turntable 2 to rotate by a certain angle again, so that the steel sheet reaches the fourth station.
That is, the automatic steel sheet polishing apparatus provided in this embodiment drives the steel sheet 8 in the steel sheet carrier 3 to rotate back and forth between the first station, the second station, the third station and the fourth station through the turntable 2, and the steel sheet carrier 3 limits the steel sheet 8, so that the steel sheet 8 in the polishing process can be limited, and the steel sheet 8 is prevented from being displaced during polishing. The number of the steel sheet carriers 3 arranged on the turntable 2 can be multiple, and the plurality of carrying mechanisms 4, the turntable 2 and the polishing mechanism 5 are matched and operated simultaneously, so that the polishing efficiency of the steel sheet 8 can be further improved.
As a more preferable embodiment of the present invention, in the present embodiment, a demolding mechanism 10 is further installed on the machine table 1 at a position corresponding to the first station, the demolding mechanism 10 is electrically connected to the controller to operate under the control of the controller, specifically, the demolding mechanism 10 can eject the polished steel sheet 8 on the steel sheet carrier 3 at the first station out of the steel sheet carrier 3, so as to facilitate the corresponding carrying mechanism 4 to carry the polished steel sheet 8 on the steel sheet carrier 3 to the bin 7 containing the polished steel sheet 8.
As a best mode of the present embodiment, the mold-releasing mechanism 10 in the present embodiment includes a slider 101 and a lifting device 102 having a telescopic shaft and configured to drive the slider 101 to move up and down. The steel sheet carrier 3 in this embodiment is a block structure, a sliding groove is formed on the bottom surface of the steel sheet carrier 3, a through hole penetrating through the top surface of the steel sheet carrier 3 is formed at the bottom of the sliding groove, and when the steel sheet 8 is clamped on the steel sheet carrier 3, the steel sheet 8 covers the through hole. The lifting device 102 in this embodiment is installed on the machine platform 1 and located below the turntable 2, and the lifting device 102 is electrically connected to the controller. The slide block 101 is slidably mounted in the slide groove and can slide up and down in the slide groove, and the slide block 101 can be lapped on the upper surface of the turntable 2. The top of the sliding block 101 is provided with a material ejecting head 103, the material ejecting head 103 is inserted into the through hole in a sliding mode, and the length of the sliding block 101 is larger than the depth of the through hole. In this embodiment, a through hole is disposed on the turntable 2 at a position corresponding to the lifting device 102, and the lifting device 102 is vertically disposed, so that the telescopic shaft of the lifting device 102 can enter and exit the through hole. As a best implementation manner of this embodiment, the lifting device 102 in this embodiment is an air cylinder, the air cylinder is connected to an air source through an air path, a control component such as an electromagnetic valve is disposed on the air path, and the controller controls the operation of the electromagnetic valve.
In the first state, the telescopic shaft of the lifting device 102 is located below the turntable 2, at this time, the turntable 2 can rotate freely, and the steel sheet 8 on the steel sheet carrier 3 is stably laid on the steel sheet carrier 3.
In the second state, the telescopic shaft of the lifting device 102 penetrates through the through hole and pushes against the slider 101, so that the slider 101 is driven to move upwards, the ejector head 103 is driven to move upwards, the top end of the ejector head 103 extends out of the through hole to push against the steel sheet 8, and the steel sheet 8 is pushed out of the steel sheet carrier 3.
In the structure, the lifting device 102 stretches and retracts under the control of the controller to control the sliding block 101 to lift, so that the steel sheet 8 can be ejected out of the steel sheet carrier 3, the telescopic shaft is inserted into the through hole to position and limit the turntable 2, and the steel sheet automatic polishing equipment provided by the embodiment is higher in use stability. Of course, the lifting device 102 in this embodiment may be replaced by a hydraulic cylinder.
As an implementation manner of the present embodiment, the conveying mechanism 4 in the automatic steel sheet polishing apparatus provided by the present embodiment includes a first mounting plate 41, a first rotating power source 42, a first seat 43, a swing arm 44, and an adsorption device 45.
Wherein, first mounting panel 41 is a plate body, and it passes through the mounting screw on board 1 to first mounting panel 41 is vertical to be set up. The first rotary power source 42 may be a third motor, the first rotary power source 42 is mounted on the first mounting plate 41, and the first rotary power source 42 is electrically connected to the controller to operate under the control of the controller. The first rotary power source 42 in this embodiment is mounted on the first mounting plate 41 by screws and the power output end of the first rotary power source 42 passes through the first mounting plate 41 and protrudes.
The swing arm 44 is a straight rod, one end of the swing arm 44 is keyed or detachably and fixedly connected to the power output end of the first rotary power source 42 through a coupler, the first seat 43 is hinged to the other end of the swing arm 44, at this time, the first seat 43 can rotate relative to the swing arm 44, the swing arm 44 is linked with the power output end of the first rotary power source 42, and when the controller controls the first rotary power source 42 to operate, the swing arm 44 rotates, so that the first seat 43 at the other end of the swing arm 44 is driven to move. The suction device 45 is mounted on the first seat 43, and the suction device 45 can generate suction force to suck the steel sheet 8. As an embodiment of the present embodiment, the suction device 45 in the present embodiment is an electromagnetic suction device, that is, when power is turned on, suction force is generated, and when power is turned off, suction force is lost, but the suction device 45 may be a vacuum suction device. The adsorption device 45 is also controlled to operate by the controller.
When the steel sheet conveying device is used, the controller controls the first rotating power source 42 to output and rotate to drive the first seat body 43 to move, and the adsorption device 45 can suck or put down the steel sheet 8, so that the steel sheet 8 is conveyed.
As a more preferable embodiment of this embodiment, the number of the swing arms 44 in this embodiment is at least two, the power output end of the first rotating power source 42 is synchronously linked with the first rotating shaft, at least one second rotating shaft is rotatably mounted on the mounting plate, each second rotating shaft is linked with the first rotating shaft through a transmission 46, preferably, the transmission 46 is a combination of a synchronous belt and a pulley, or a gear combination, and only the linkage of the first rotating shaft and the second rotating shaft needs to be realized. The two swing arms 44 are respectively connected to two rotating shafts (a first rotating shaft and a second rotating shaft) through a coupling. That is, the two rotating shafts can drive the two swing arms 44 to swing synchronously, and the other ends of the two swing arms 44 are hinged on the first seat body 43, so that the processes of rotating the first seat body 43 and driving the adsorption device 45 thereon to move are more stable, and the stability of the steel sheet 8 during transportation is further improved.
As an implementation manner of this embodiment, the polishing mechanism 5 of the automatic steel sheet polishing apparatus provided in this embodiment includes a second mounting plate 51, a translation driving device, a second seat 52, a buckle 53, and a piece of sandpaper 54, where the second mounting plate 51 is installed on the machine platform 1 through a screw, and the translation driving device is installed on the second mounting plate 51 and electrically connected to the controller, that is, the controller controls the translation driving device to operate. As a best mode for implementing the present embodiment, the translational driving device in the present embodiment includes a second rotational power source 56, a flywheel disc 57, a swing link 58, a second guide rail 59 and a sliding member 50, the second rotational power source 56 may also be an electric motor, the second rotary power source 56 is mounted on the second mounting plate 51 by screws and electrically connected to the controller, the power output end of the second rotary power source 56 passes through the second mounting plate 51, the flywheel disc 57 is keyed on the power output end of the second rotary power source 56, that is, the second rotary power source 56 can drive the flywheel disc 57 to rotate, one end of the swing link 58 is hinged to the outer edge of the flywheel disc 57, the other end of the swing link 58 is hinged to the second seat body 52, the second seat body 52 is mounted on the sliding part 50 through a screw, the sliding part 50 is slidably mounted on the second guide rail 59, and the second guide rail 59 is connected to the second mounting plate 51 through a screw.
When the second rotary power source 56 operates under the control of the controller, the flywheel disc 57 is driven to rotate, one end of the swing link 58 is hinged to the outer edge of the flywheel disc 57, the other end of the swing link 58 is connected to the second seat 52, and the second seat 52 is mounted on the sliding member 50, so that when the flywheel disc 57 rotates, the swing link 58 and the second seat 52 can be driven to move back and forth on the second guide rail 59.
Of course, the translation driving device in this embodiment may also be a hydraulic cylinder or a linear motor.
The buckle 53 is installed on the second seat 52 by a screw, and the buckle 53 can be used for clamping the sand paper 54, so that the sand paper 54 can be detachably and fixedly installed at the bottom end of the second seat 52, and when the second seat 52 translates on the second guide rail 59, the sand paper 54 also translates back and forth, so as to polish the steel sheet 8 located at the fourth station. The clasp 53 is provided to facilitate the removal and replacement of the sandpaper 54, and to firmly clamp the sandpaper 54.
As a more preferable embodiment of this embodiment, in this embodiment, when the sandpaper 54 is connected to the second seat 52 through the fastener 53, an interlayer is formed between the sandpaper 54 and the base of the second seat 52, and the foam 55 is sandwiched in the interlayer, so that the surface of the steel sheet 8 can be polished uniformly, and the polishing effect can be improved.
As a more preferable embodiment of this embodiment, in this embodiment, a brake mechanism 11 is further installed on the machine table 1, a clamping portion for clamping the turntable 2 is disposed on the brake mechanism 11, the brake mechanism 11 is electrically connected to the controller, when the turntable 2 rotates the corresponding steel sheet carrier 3 thereon to the first station/the second station/the third station/the fourth station, the controller controls the brake mechanism 11 to be connected to the turntable 2 to position-limit the turntable 2, so that the turntable 2 cannot rotate, and after the operation of the corresponding station is completed, the brake mechanism 11 is separated from the turntable 2, and the turntable 2 can rotate freely.
As an implementation manner of this embodiment, the steel sheet carrier 3 in the steel sheet automatic polishing apparatus provided by this embodiment includes a block 31 and an embedded frame 32, wherein a groove is formed on an upper surface of the block 31, the sliding groove is formed on a lower surface of the block 31, the embedded frame 32 is embedded in the groove, and a slot for clamping the steel sheet 8 is formed on the embedded frame 32. The bezel 32 in this embodiment is a metal steel frame structure.
Through this kind of structure, can set up the frame 32 that inlays of different models, specifically, the draw-in groove size and/or the shape in the frame 32 that inlays of different models is different to be applicable to different steel sheets 8, consequently, the automatic burnishing equipment's of steel sheet application range that this embodiment provided is wider, and the practicality is stronger.
In this embodiment, a slot is formed on a wall of the groove, an ear plate 33 is disposed on an outer wall of the embedded frame 32, and the ear plate 33 is inserted into the slot and is positioned by a lower pin or a screw. Because during polishing, the process that the second seat 52 drives the sand paper 54 to move back and forth can also polish the embedded frame 32, and a certain acting force can also be applied to the embedded frame 32, through the above structure, the embedded frame 32 can be more stably embedded in the above groove.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. An automatic steel sheet polishing device is characterized by comprising:
the polishing device comprises a machine table, wherein at least two bins are arranged on the machine table, at least one bin is used for containing steel sheets which are not polished and processed, and at least one other bin is used for containing steel sheets which are polished and processed;
the steel sheet carrier is used for fixing the steel sheet;
the carrying mechanisms are arranged on the machine table and used for carrying the steel sheets between the steel sheet carriers and the storage bins, and the number of the carrying mechanisms is matched with that of the storage bins;
the polishing mechanism is arranged on the machine table and is used for polishing the steel sheet;
the steel sheet carrier is arranged on the transfer mechanism and is driven by the transfer mechanism to transfer between the carrying mechanism and the polishing mechanism;
the ejection mechanism is arranged on the machine table and used for driving the steel sheet which is not polished to move to a bin opening of the bin;
the controller, the transport mechanism the polishing mechanism the transport mechanism and the liftout mechanism all with controller electric connection.
2. An automatic steel sheet polishing apparatus according to claim 1, wherein:
transport mechanism is the carousel, the carousel rotates to be installed on the board, transport mechanism and polishing mechanism encircles the carousel sets up, install on the carousel the quantity of steel sheet carrier is more than 1.
3. An automatic steel sheet polishing apparatus according to claim 2, wherein:
the machine table is provided with a first station, and when the turntable drives the steel sheet carrier to rotate to the first station, one of the carrying mechanisms carries the steel sheet polished on the steel sheet carrier to the corresponding bin;
the automatic steel sheet polishing equipment further comprises a demolding mechanism, wherein the demolding mechanism is installed on the machine table and used for ejecting the steel sheets on the steel sheet carrier at the first station to the steel sheet carrier, and the demolding mechanism is electrically connected with the controller.
4. An automatic steel sheet polishing apparatus according to claim 3, wherein:
the bottom surface of the steel sheet carrier is provided with a sliding groove, the bottom of the sliding groove is provided with a through hole penetrating through the top surface of the steel sheet carrier, and when the steel sheet is clamped on the steel sheet carrier, the steel sheet covers the through hole;
the demolding mechanism comprises a sliding block and a lifting device for driving the sliding block to lift, the sliding block is slidably mounted in the sliding groove, a material ejecting head for ejecting the steel sheet out of the steel sheet carrier is arranged at the top of the sliding block, the material ejecting head is slidably inserted into the through hole, the lifting device is mounted on the machine table and located below the turntable, a through hole is formed in the position, corresponding to the lifting device, of the turntable, and the sliding block is lapped on the turntable and covers the through hole;
the lifting device is electrically connected with the controller.
5. An automatic steel sheet polishing apparatus according to claim 1, wherein:
the carrying mechanism comprises a first mounting plate and a first rotary power source, the first mounting plate is mounted on the machine table, and the first rotary power source is mounted on the first mounting plate and is electrically connected with the controller;
the carrying mechanism further comprises a first seat body, a swing arm and an adsorption device, one end of the swing arm is connected to the power output end of the first rotary power source, the first seat body is hinged to the other end of the swing arm, and the adsorption device is installed on the first seat body to adsorb the steel sheet.
6. An automatic steel sheet polishing apparatus according to claim 5, wherein:
the number of the swing arms is at least two, the power output end of the first rotary power source is synchronously provided with a first rotating shaft in a linkage manner, the mounting plate is also rotatably provided with at least one second rotating shaft, and the second rotating shaft is in linkage connection with the first rotating shaft through a transmission piece;
the first rotating shaft and each second rotating shaft are fixedly connected with one end of each swing arm, and the other end of each swing arm is hinged to the first seat body.
7. An automatic steel sheet polishing apparatus according to claim 1, wherein:
polishing mechanism includes second mounting panel, translation drive arrangement, second pedestal, buckle and abrasive paper, the second mounting panel is installed on the board, translation drive arrangement installs on the second mounting panel and with controller electric connection, the second pedestal is installed translation drive arrangement's power take off end, the buckle sets up on the second pedestal, abrasive paper passes through the buckle joint is in second pedestal bottom.
8. An automatic steel sheet polishing apparatus according to claim 1, wherein: be equipped with the second station on the board, still install dust extraction on the board, dust extraction with controller electric connection transport mechanism will the steel sheet carrier is changeed to during the second station, the controller control dust extraction operation, with will dust on the steel sheet carrier is absorbed.
9. An automatic steel sheet polishing apparatus according to any one of claims 1 to 8, wherein: the steel sheet carrier comprises a block body and an embedded frame, wherein a groove is formed in the block body, the embedded frame is embedded in the groove, and a clamping groove for clamping the steel sheet is formed in the embedded frame.
10. An automatic steel sheet polishing apparatus according to claim 9, wherein: the side groove wall of the groove is provided with a slot, the outer wall of the embedded frame is provided with an ear plate, and the ear plate is inserted into the slot and positioned through a pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110183086.6A CN112975711A (en) | 2021-02-08 | 2021-02-08 | Automatic polishing equipment for steel sheets |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110183086.6A CN112975711A (en) | 2021-02-08 | 2021-02-08 | Automatic polishing equipment for steel sheets |
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| CN112975711A true CN112975711A (en) | 2021-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110183086.6A Pending CN112975711A (en) | 2021-02-08 | 2021-02-08 | Automatic polishing equipment for steel sheets |
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| RU1801729C (en) * | 1988-10-12 | 1993-03-15 | Казанский Авиационный Институт Им.А.Н.Туполева | Shot blasting machine for strenghthening parts |
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| CN109378291A (en) * | 2018-10-11 | 2019-02-22 | 中国电子科技集团公司第二研究所 | Swing type ceramic chips scraping blade charging and discharging mechanism |
| CN210452228U (en) * | 2019-09-17 | 2020-05-05 | 彭达军 | Reciprocating type polishing and grinding device for manufacturing mobile phone shell |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| RU1801729C (en) * | 1988-10-12 | 1993-03-15 | Казанский Авиационный Институт Им.А.Н.Туполева | Shot blasting machine for strenghthening parts |
| CN205344125U (en) * | 2015-10-15 | 2016-06-29 | 苏州实创德光电科技有限公司 | Automatic laser of data plate spouts a yard device |
| CN206643730U (en) * | 2017-04-18 | 2017-11-17 | 深圳市昌巨科技有限公司 | A kind of wire drawing polissoir |
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| CN109378291A (en) * | 2018-10-11 | 2019-02-22 | 中国电子科技集团公司第二研究所 | Swing type ceramic chips scraping blade charging and discharging mechanism |
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Application publication date: 20210618 |