CN112975217B - Dust collecting equipment for welding automobile spare and accessory parts - Google Patents

Dust collecting equipment for welding automobile spare and accessory parts Download PDF

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Publication number
CN112975217B
CN112975217B CN202110163572.1A CN202110163572A CN112975217B CN 112975217 B CN112975217 B CN 112975217B CN 202110163572 A CN202110163572 A CN 202110163572A CN 112975217 B CN112975217 B CN 112975217B
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China
Prior art keywords
welding
recycling
fume
cover
ring
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CN202110163572.1A
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Chinese (zh)
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CN112975217A (en
Inventor
文佳宇
钟散云
吴鑫
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Chongqing Dajiang National Precision Machinery Manufacturing Co ltd
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Chongqing Dajiang National Precision Machinery Manufacturing Co ltd
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Publication of CN112975217A publication Critical patent/CN112975217A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0039Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
    • B01D46/0041Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices for feeding
    • B01D46/0045Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices for feeding by using vanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/48Removing dust other than cleaning filters, e.g. by using collecting trays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention relates to the technical field of welding dust removing equipment, and particularly discloses dust removing equipment for welding automobile parts. Including welding the cigarette and filtering the shell, with welding the cigarette and retrieving the apron and with welding the recovery cover that the cigarette filtered the shell intercommunication, retrieve the apron lower surface and be equipped with the diffuser, the diffuser is opened there is vertical decurrent scattered gas seam, it is equipped with the operation air guide ring to retrieve the apron under, it is located the operation air guide ring to retrieve the cover, it is located the operation air guide ring and retrieves the cover to weld the platform, it has the function ring to weld the apron lower surface rigid coupling to weld the cigarette, it is equipped with a plurality of transmission shafts to rotate on the function ring, the transmission shaft is located the outer one end of function ring and all the rigid coupling has the toggle plate, the toggle plate is located under the scattered gas seam, the transmission shaft is located the function ring one end and all is equipped with the vortex fan. The invention aims to solve the problem that a small part of welding fume can not be recovered in the process of absorbing the welding fume of the traditional welding fume filtering shell.

Description

Dust collecting equipment for welding automobile spare and accessory parts
Technical Field
The application relates to the technical field of welding dust removing equipment, and particularly discloses dust removing equipment for welding automobile parts.
Background
Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure. The energy sources of modern welding are numerous and include gas flames, electric arcs, lasers, electron beams, friction and ultrasound. In addition to use in factories, welding can also be performed in a variety of environments, such as in the field, underwater, and in space. Wherever welding may present a hazard to the operator, appropriate safeguards must be taken when welding. The possible injuries to the human body caused by welding include burn, electric shock, vision damage, inhalation of toxic gas, excessive ultraviolet irradiation and the like.
Some automobile parts are usually placed on a welding table with gaps for connection, and in the welding process, a lot of welding smoke which pollutes the environment and affects the health of welding workers is generated, if the welding smoke is not recovered in the welding process, the environment is possibly polluted or the health of the workers is possibly affected, at present, when the welding smoke is recovered, a welding smoke filtering shell is often used, most of the welding smoke can be recovered, but in the welding process, a small part of the welding smoke can not be recovered, so that the environment is polluted, and the like, therefore, the inventor provides dust removing equipment for welding the automobile parts in view of the problem, and aims to solve the problem.
Disclosure of Invention
The invention aims to solve the problem that a small part of welding fume can not be recovered in the process of absorbing the welding fume of the traditional welding fume filtering shell.
In order to achieve the above purpose, the basic scheme of the invention provides dust removing equipment for welding automobile parts, which comprises a welding fume filtering shell, a welding fume recycling cover plate communicated with the welding fume filtering shell, and a recycling cover communicated with the welding fume filtering shell, wherein a diffusion pipe is arranged on the lower surface of the recycling cover plate, a vertical downward air dispersing slit is formed in the diffusion pipe, an operation air guide ring is arranged right below the recycling cover plate, the recycling cover is located right below the operation air guide ring, and a welding table is located between the operation air guide ring and the recycling cover;
the lower surface of the welding fume recovery cover plate is fixedly connected with a functional ring, a plurality of transmission shafts are rotatably arranged on the functional ring, one ends of the transmission shafts, which are positioned outside the functional ring, are fixedly connected with stirring plates, the stirring plates are positioned right below the air dispersing slits, and one ends of the transmission shafts, which are positioned inside the functional ring, are provided with turbulent fans;
the welding fume filtering shell is internally and fixedly connected with a partition plate, the partition plate divides the welding fume filtering shell into a filtering cavity and a recycling cavity, a welding fume filtering sleeve communicated with a recycling cover and a welding fume recycling cover plate is arranged in the filtering cavity, an exhaust fan is further arranged in the recycling cavity, an air outlet end of the exhaust fan is communicated with a diffusion pipe, a fume recycling drawer is arranged in the recycling cavity, the fume recycling drawer is located below the welding fume filtering sleeve, and a sealing cover is arranged on the side edge of the welding fume filtering shell.
The principle and effect of this basic scheme lie in:
1. the air exhauster works to provide pressure far greater than normal atmospheric pressure for the diffusion tube, then when the air exhauster is started, high-speed air flow can be sprayed out of the diffusion tube due to air pressure difference, and when the high-speed air flow is sprayed out of the diffusion tube, a high-speed air flow sealing body can be generated, and when welding work is carried out, the sealing body is equivalent to an invisible air wall to enclose the welding piece, so that a sealed operation space is formed.
2. Welding fume can still be generated when the operation space is welded, but the welding fume is always surrounded by an intangible high-speed airflow sealing body, so that the welding fume can not spread outside the high-speed airflow sealing body, and meanwhile, when the exhaust fan works, air in the filter cavity can be continuously extracted, a certain negative pressure space can be generated below the recovery cover plate, and the welding fume generated during welding can enter the welding fume filter shell through the recovery cover plate and the guide pipe and is filtered and recovered in the welding dust remover.
3. In the welding process, a large amount of sparks can be generated, workers are not careful about the conditions such as scalding, the sparks fall outside a workshop, a certain potential safety hazard exists, a large amount of dust is caused at the same time, the sanitation of the welding workshop is affected, the sparks can be effectively prevented from falling out of a welding table by a high-speed airflow sealing body generated by an air compressor and a diffusion pipe, the sparks generated during welding can be directly blown to an operation air guide ring when touching the high-speed airflow, and then the sparks are directly blown on the welding table from the operation air guide ring and the high-speed airflow, so that the generation of welding dust is reduced, and the cleanness and sanitation of the welding workshop are improved.
4. The structure of the welding table is provided with gaps, the recovery cover is arranged under the gas collecting cover, high-speed air flow is sprayed out from the gas dispersing slot of the diffusion pipe and then directly impacts on the operation gas ring, then the operation gas ring is finally blown to the center of the operation gas ring, various dust and electric sparks generated during welding fall on the welding table and then are blown to the center of the operation gas ring through the high-speed air flow, and the dust or the electric sparks can be discharged from the gaps of the welding table in the process.
5. Dust, electric spark or large particle welding fume generated during welding can be discharged out of the welding table through a gap of the welding table, the recovery cover is arranged under the operation air guide ring, and when the welding table is used, the dust, electric spark or large particle welding fume can be recovered into the recovery cover through the negative pressure of the welding fume filtering shell parameters, so that the surface of the welding table is clean and sanitary.
6. When the air dispersing slit blows air flow downwards rapidly, a part of air flow is blown directly onto the stirring plate, the stirring plate starts to rotate in a manner similar to that of a waterwheel, so that the stirring plate drives the stirring fan to rotate, the stirring fan rotates to blow air to the center of the pressing plate, the air flow converged in the center can enable the welding fume to be kept at the center and pumped away from the lower to the upper, the situation that the welding fume is diffused from the periphery of the pressing plate to the air dispersing slit is effectively avoided, and the welding fume is blown to the welding table again by high-speed air flow, so that the recovery efficiency of the welding fume is influenced.
7. Welding smoke dust can fall into the smoke dust recycling drawer from the welding smoke filtering sleeve through filtering, and recycling of subsequent smoke dust is facilitated.
Compared with the prior art, the dust removing equipment can effectively isolate the welding space and the breathing space of welding workers in the use process, prevent the welding workers from being exposed in high-concentration smoke dust, dust smoke and oil mist environments for a long time in the welding process, ensure the health of the workers, ensure the cleanness and sanitation of workshops and improve the cleanliness of workshops.
Further, the recovery cover is internally detachably connected with a receiving hopper, the lower end of the receiving hopper is fixedly connected with a diversion trench with an upward opening, and the bottom surface of the diversion trench is detachably communicated with a waste recovery trench. After the large-particle dust enters the recovery cover, the large-particle dust can directly fall into the waste recovery tank so as to be recovered later, and the light smoke dust can enter the welding smoke filtering shell along with the diversion trench.
Further, the recovery cover is detachably connected with an expansion ring. The expansion ring can raise the maximum height of the recovery hood to accommodate soldering stations of different heights.
Further, a waste residue filtering screen is arranged in the recovery cover. The first filtration of the rust and other substances generated before welding is convenient. The welding fume filtering shell is effectively protected.
Further, the recovery cover and the bottom surface of the welding fume filtering shell are respectively provided with a plurality of movable wheels capable of being locked. And the welding device is convenient to move to a specified welding table.
Further, one side of the operation air guide ring is fixedly connected with a supporting sleeve, one side of the recovery cover plate is fixedly connected with a supporting rod which can slide in the supporting sleeve, and the supporting sleeve is provided with a plurality of locking pieces capable of locking the supporting rod. The specific height of the welding fume recovery cover plate can be adjusted according to the specific size of the welding piece.
Further, the air outlet end of the exhaust fan is provided with a funnel-shaped collecting cover. The air flow rate of the exhaust fan is conveniently improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a front view of a dust removing device for welding automobile parts according to an embodiment of the present application;
fig. 2 shows a cross-sectional view of a recovery hood in a dust removing device for welding automobile parts according to an embodiment of the present application;
fig. 3 is a partial structural view of a welding fume recovery cover plate in a dust removing device for welding automobile parts according to an embodiment of the present application;
fig. 4 shows a partial elevation sectional view of a welding fume recovery cover plate in a dust removing device for welding automobile parts according to an embodiment of the present application;
fig. 5 is a partial top view of a functional ring in a dust removing device for welding automobile parts according to an embodiment of the present application;
fig. 6 shows a top cross-sectional view of a welding fume filter housing in a dust removing device for welding automobile parts according to an embodiment of the present application.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: welding fume filtering shell 1, mobile wheel 2, drainage tube 3, air pipe connector 4, first drainage tube connector 5, welding fume recycling cover plate 6, diffusion tube 7, support bar 8, support sleeve 9, operation air guide ring 10, recycling cover 11, locking piece 12, receiving hopper 13, guiding gutter 14, waste recycling groove 15, filter screen 17, second drainage tube connector 18, toggle plate, vortex fan 20, functional ring 21, transmission shaft 22, fume recycling drawer 23, welding fume filtering sleeve 24, exhaust fan 25, and partition plate 26.
In the embodiment shown in fig. 1, a drainage tube 3 is respectively connected to the left side and the top of the welding fume filtering shell 1, the drainage tube 3 at the top is connected to the welding fume recycling cover plate 6 through a first drainage tube connector 5, four lockable movable wheels 2 are respectively mounted on the bottom surfaces of the recycling cover 11 and the welding fume filtering shell 1, as shown in fig. 2, the drainage tube 3 at the left side is connected to the recycling cover 11 through a second drainage tube connector 18, as shown in fig. 4, an annular diffusion tube 7 is mounted on the lower surface of the recycling cover plate, and an annular air dispersing slit is formed in the diffusion tube 7.
As shown in fig. 3, the operation air ring 10 is directly under the welding fume recovery cover plate 6, a supporting sleeve 9 is welded on the rear side of the operation air ring 10, a supporting rod 8 capable of sliding in the supporting sleeve 9 is welded on the rear side of the recovery cover plate, and two locking pieces 12 capable of locking the supporting rod 8 are connected on two sides of the supporting sleeve 9 through threads.
As shown in fig. 1, a functional ring 21 is welded on the lower surface of the welding fume recovery cover plate 6, as shown in fig. 5, eight transmission shafts 22 are rotatably installed on the functional ring 21, a poking plate is welded at one end of each transmission shaft 22 outside the functional ring 21, the poking plate is located under the air dispersing slit, and a turbulent fan 20 is installed at one end of each transmission shaft 22 inside the functional ring 21.
As shown in fig. 2, the recovery cover 11 is located under the operation air guide ring 10, the upper end of the recovery cover 11 is connected with an expansion ring in a threaded manner, the inner top of the recovery cover 11 is connected with a receiving funnel 13 in a threaded manner, an upward opening guide groove 14 is welded at the lower end of the receiving funnel 13, the bottom surface of the guide groove 14 is detachably communicated with a waste recovery groove 15, the inner thread of the recovery cover 11 is connected with the receiving funnel 13 in a threaded manner, the lower end of the receiving funnel 13 is welded with an upward opening guide groove 14, the bottom surface of the guide groove 14 is connected with a waste recovery groove 15 in a threaded manner, a filter screen 17 for filtering waste residues is arranged in the recovery cover 11, and the filter screen 17 is located under the waste recovery groove 15.
As shown in fig. 6, a partition plate 26 is installed in the middle of the welding fume filtering shell 1, the partition plate 26 divides the welding fume filtering shell 1 into a filtering cavity and a recycling cavity, a welding fume filtering sleeve 24 communicated with the recycling cover 11 and the welding fume recycling cover plate 6 is installed in the filtering cavity, the drainage tube 3 is communicated with the upper end of the welding fume filtering sleeve 24, an exhaust fan 25 is also installed in the recycling cavity, the air outlet end of the exhaust fan 25 is communicated with the diffusion tube 7, a fume recycling drawer 23 is slidably installed in the recycling cavity, the fume recycling drawer 23 is located below the welding fume filtering sleeve 24, and a sealing cover is installed on the side edge of the welding fume filtering shell 1.
When the welding machine is used, firstly, all power supply equipment needing power supply is connected with a power supply, a proper expansion ring is selected to be installed on the recovery cover 11 according to the height of the welding table, then the welding fume recovery cover plate 6 which is connected with the operation gas ring 10 through the support sleeve 9 and the support rod 8 is placed on the upper surface of the welding table, and meanwhile, the recovery cover 11 is ensured to be positioned right below the operation gas ring 10, so that the welding machine can be put into use.
The exhaust fan 25 works to provide the diffusion tube 7 with a pressure far greater than the normal atmospheric pressure, and then when the exhaust fan 25 is started, high-speed air flow can be sprayed out of the diffusion tube 7 due to the air pressure difference, and when the high-speed air flow is sprayed out of the diffusion tube 7, a high-speed air flow sealing body can be generated, and when welding work is carried out, the sealing body is equivalent to an invisible air wall to enclose welding parts, so that a sealed operation space is formed.
Welding fume is still generated when the operation space is welded, but the welding fume is always surrounded by an invisible high-speed airflow sealing body, so that the welding fume cannot be diffused outside the high-speed airflow sealing body, meanwhile, when the exhaust fan 25 works, air in the filter cavity can be continuously extracted, a certain negative pressure space can be generated below the recovery cover plate, and the welding fume generated during welding can enter the welding fume filter shell 1 through the recovery cover plate and the guide pipe and is filtered and recovered in the welding dust remover; the welding fume and smoke dust can fall into the smoke dust recycling drawer 23 from the welding fume filtering sleeve 24 after the welding fume and smoke dust are filtered, and the recycling of the subsequent smoke dust is facilitated.
In the welding process, a large amount of sparks can be generated, workers are not careful about the conditions such as scalding, the sparks fall outside a workshop, a certain potential safety hazard exists, a large amount of dust is caused at the same time, the sanitation of the welding workshop is affected, the sparks can be effectively prevented from falling out of a welding table by the air compressor and the high-speed air flow sealing body generated by the diffusion tube 7, the sparks generated during welding can be directly blown to the operation air guide ring 10 when touching the high-speed air flow, and then the sparks are directly blown on the welding table from the operation air guide ring 10 and the high-speed air flow, so that the generation of welding dust is reduced, and the cleanness and sanitation of the welding workshop are improved.
The structure of the welding table is provided with gaps, the recovery cover 11 is arranged under the gas collecting cover, high-speed air flow is sprayed out from the gas dispersing gap of the diffusion pipe 7 and then directly impacts the operation gas ring 10, then the operation gas ring 10 is finally blown to the center of the operation gas ring 10, various dust and electric sparks generated during welding fall on the welding table and then are blown to the center of the operation gas ring 10 through the high-speed air flow, and the dust or the electric sparks can be discharged from the gaps of the welding table in the process; dust, electric spark or large-particle welding fume generated during welding can be discharged out of the welding table through a gap of the welding table, the recovery cover 11 is arranged under the operation air guide ring 10, and when the welding table is used, the dust, electric spark or large-particle welding fume can be recovered into the recovery cover 11 through the negative pressure of the welding fume filtering shell 1 parameters, so that the surface of the welding table is clean and sanitary.
When the air dispersing slit blows air downwards rapidly, a part of air flow is blown directly onto the stirring plate, the stirring plate starts to rotate in a manner similar to that of a waterwheel, so that the stirring plate is driven to rotate, the stirring plate 20 rotates to blow air to the center of the pressing plate, the air flow converged in the center can enable welding fume to be continuously kept at the center and pumped away from the lower to the upper, the situation that the welding fume is diffused from the periphery of the pressing plate to the air dispersing slit is effectively avoided, and the welding fume is blown to the welding table again by high-speed air flow, so that the recovery efficiency of the welding fume is influenced.
This dust collecting equipment can effectually keep apart welding space and welding worker's breathing space in the use, prevents that welding worker from exposing in high concentration smoke and dust, dust flue gas, oil mist environment for a long time in welding process, has guaranteed that the workman is healthy, has also guaranteed the clean health in workshop simultaneously, has improved workshop neatness.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.

Claims (7)

1. The utility model provides a dust collecting equipment is used in auto parts welding which characterized in that: the welding fume recycling cover plate is communicated with the welding fume filtering shell, a diffusion pipe is arranged on the lower surface of the recycling cover plate, a vertical downward air dispersing slit is formed in the diffusion pipe, an operation air guide ring is arranged right below the recycling cover plate, the recycling cover is located right below the operation air guide ring, and the welding table is located between the operation air guide ring and the recycling cover;
the lower surface of the welding fume recovery cover plate is fixedly connected with a functional ring, a plurality of transmission shafts are rotatably arranged on the functional ring, one ends of the transmission shafts, which are positioned outside the functional ring, are fixedly connected with stirring plates, the stirring plates are positioned right below the air dispersing slits, and one ends of the transmission shafts, which are positioned inside the functional ring, are provided with turbulent fans;
the welding fume filtering shell is internally and fixedly connected with a partition plate, the partition plate divides the welding fume filtering shell into a filtering cavity and a recycling cavity, a welding fume filtering sleeve communicated with a recycling cover and a welding fume recycling cover plate is arranged in the filtering cavity, an exhaust fan is further arranged in the recycling cavity, the air outlet end of the exhaust fan is communicated with a diffusion pipe, a fume recycling drawer is arranged in the recycling cavity, the fume recycling drawer is located below the welding fume filtering sleeve, a sealing cover is arranged on the side edge of the welding fume filtering shell, the exhaust fan works to provide pressure far greater than normal atmospheric pressure for the diffusion pipe, then when the exhaust fan is started, high-speed air flow can be sprayed out from the diffusion pipe due to air pressure difference, and a high-speed air flow sealing body can be generated when the high-speed air flow is sprayed out from the diffusion pipe.
2. The dust collecting device for welding automobile parts according to claim 1, wherein the recovery cover is detachably connected with a receiving hopper, the lower end of the receiving hopper is fixedly connected with a diversion trench with an upward opening, and the bottom surface of the diversion trench is detachably communicated with a waste recovery trench.
3. The dust removing apparatus for welding automobile parts according to claim 2, wherein the recovery hood is detachably connected with an expansion ring.
4. The dust removing device for welding automobile parts according to claim 2, wherein a filter screen for filtering waste residues is arranged in the recovery cover.
5. The dust removing device for welding automobile parts according to claim 1, wherein the recovery cover and the bottom surface of the welding fume filtering shell are provided with a plurality of lockable movable wheels.
6. The dust removing device for welding automobile parts according to claim 1, wherein a supporting sleeve is fixedly connected to one side of the operating air guide ring, a supporting rod capable of sliding in the supporting sleeve is fixedly connected to one side of the recovery cover plate, and a plurality of locking pieces capable of locking the supporting rod are arranged on the supporting sleeve.
7. The dust removing device for welding automobile parts according to claim 1, wherein the air outlet end of the exhaust fan is provided with a funnel-shaped collecting cover.
CN202110163572.1A 2021-02-05 2021-02-05 Dust collecting equipment for welding automobile spare and accessory parts Active CN112975217B (en)

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CN112975217B true CN112975217B (en) 2023-05-26

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