CN112973280A - Method for manufacturing expanded glass fiber mesh cloth - Google Patents
Method for manufacturing expanded glass fiber mesh cloth Download PDFInfo
- Publication number
- CN112973280A CN112973280A CN202110169932.9A CN202110169932A CN112973280A CN 112973280 A CN112973280 A CN 112973280A CN 202110169932 A CN202110169932 A CN 202110169932A CN 112973280 A CN112973280 A CN 112973280A
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- China
- Prior art keywords
- glass fiber
- yarns
- mesh cloth
- bulking
- warp
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
- B01D39/086—Filter cloth, i.e. woven, knitted or interlaced material of inorganic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/12—Threads containing metallic filaments or strips
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
- D02G3/18—Yarns or threads made from mineral substances from glass or the like
- D02G3/182—Yarns or threads made from mineral substances from glass or the like the glass being present only in part of the structure
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/24—Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/10—Filtering material manufacturing
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/06—Glass
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/20—Metallic fibres
Abstract
The invention relates to the technical field of glass fiber, and particularly discloses a method for manufacturing a bulked glass fiber mesh cloth, which comprises the following specific steps: bulking warp yarns; bulking weft yarns; weaving a base fabric; removing the impregnating agent; and (5) carrying out secondary dip coating and drying molding to obtain the expanded glass fiber mesh cloth. According to the manufacturing method of the expanded glass fiber mesh cloth, the stainless steel wires are added into the glass fiber yarns for expansion, then the glass fiber yarns are interwoven into the mesh cloth, after the mesh cloth is woven, the impregnating compound on the surface is removed, and then the surface adhesive is coated, wherein the total amount of the adhesive is controlled within 0.5%, so that the almost smokeless effect is achieved when the expanded glass fiber mesh cloth is used at high temperature, the product can play a good filtering effect, the strength of the mesh cloth can be guaranteed, and the service life of the mesh cloth is prolonged.
Description
Technical Field
The invention belongs to the technical field of glass fiber, and particularly relates to a manufacturing method of a bulked glass fiber mesh cloth.
Background
The bulk glass fiber filter cloth, glass fiber filter cloth for short, is composed of bulked yarns. The yarn is fluffy, the covering capability is strong, the air permeability is good, so the filtering efficiency can be improved, the filtering resistance is reduced, the dust removal efficiency can reach more than 99.5 percent, and the product is mainly used for high-temperature atmospheric dust removal, valuable industrial dust recovery and the like. The strength of the traditional alkali-free coated glass fiber filter cloth is relatively reduced after being expanded, and the smoke-free effect after high temperature is difficult to achieve, so that the expanded glass fiber mesh cloth which is high in manufacturing strength and can achieve the smoke-free effect at high temperature needs to be provided.
Disclosure of Invention
The invention aims to provide a method for manufacturing a puffed glass fiber mesh cloth, which is used for manufacturing the high-strength puffed glass fiber mesh cloth and can achieve a smokeless effect at high temperature.
In order to solve the technical problems, the invention provides a method for manufacturing a bulked glass fiber mesh cloth, which comprises the following specific steps:
s1, warp bulking: the glass fiber yarn used by the warp yarn and the steel wire enter a bulking yarn machine together for bulking and loosening;
s2, expanding weft yarns: the glass fiber yarn used by the weft yarn and the steel wire enter a bulking yarn machine together for bulking and loosening;
s3, weaving base cloth: weaving the bulked warp yarns and weft yarns into filter base cloth through a loom;
s4, removing the impregnating compound: removing the impregnating compound on the surface of the filter base cloth obtained in the step S3 at a high temperature;
s5, surface gum dipping treatment: immersing the filtration base cloth after the impregnating compound is removed into a surface treating agent;
s6, drying and curing: drying and curing to obtain the expanded glass fiber mesh cloth with the combustible content less than 0.5 percent
Further, the warp and the weft are both single-ply glass fiber raw yarns synthesized by 8 strands of 138tex yarns or double-ply glass fiber raw yarns synthesized by 4 strands of 138tex yarns; the steel wire is a high-strength stainless steel wire, and the tensile strength is more than or equal to 1960 MPa.
Further, the bulking of the yarns in S1 and the bulking of the weft yarns in S2 are carried out by passing the glass fiber yarn tows through a compressed air nozzle with a pressure of 0.6-0.9MPa at a speed of 130-160 meters per minute.
Further, the bulked warp yarns and weft yarns form a single-warp single-weft or double-warp double-weft filter base fabric.
Further, the temperature for removing the impregnating compound in the S4 is 450-500 ℃, the time is 1-2min, and the organic matters are decomposed at high temperature.
Further, the drying temperature of the surface treatment agent in the S5 is 180-200 ℃, and the surface treatment time is 5-8 min.
Further, the components of the surface treatment agent in the S5 comprise 1.5-2% of pure acrylic emulsion, 0.4-0.5% of waterproof agent, 0.1-0.2% of smoke suppressor, 0.01-0.02% of color paste and 97-98% of pure water.
Further, the density of the expanded glass fiber mesh cloth in the S6 is 15 multiplied by 8 pieces/25 mm, the thickness is more than or equal to 1.4mm, and the mass per unit area is more than or equal to 1300g/m2。
The invention has the beneficial effects that: according to the manufacturing method of the expanded glass fiber mesh cloth, the steel wires are added during the expansion of the glass fibers, and then the glass fibers are interwoven into the mesh cloth, so that a good filtering effect can be achieved, the strength of the mesh cloth can be ensured, and the service life of the mesh cloth is prolonged; after the mesh cloth is woven, the surface sizing agent is firstly removed, and then the surface adhesive is coated, wherein the total amount of the adhesive is controlled within 0.5 percent, and the effect of almost no smoke is achieved when the mesh cloth is used at high temperature.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic view of the construction of an expanded glass fiber web made in accordance with the present invention.
In the figure: 1-warp, 2-weft, 3-steel wire.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the specification of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In an embodiment of the present invention, as shown in fig. 1, a method for manufacturing a bulked glass fiber mesh cloth is specifically disclosed, the bulked glass fiber mesh cloth includes a plurality of warp yarns 1 and a plurality of weft yarns 2, both the warp yarns and the weft yarns are bulked glass fiber yarns formed by bulking two-ply raw yarns with 4-ply 138tex yarns, and the volume of the bulked glass fiber yarns is 2 times of the volume of the glass fiber yarns. Every the embedded steel wire 3 that is equipped with of puffed glass fiber yarn, the steel wire is high strength stainless steel wire, and tensile strength is 2150 MPa.
Weaving the plurality of warp yarns 1 and the plurality of weft yarns 2 into the double-warp double-weft expanded glass fiber mesh cloth, and specifically comprising the following steps:
s1, warp bulking: the glass fiber yarn used by the warp yarn and the steel wire enter a bulking yarn machine together for bulking and loosening; the raw yarn synthesized by 4 strands of 138tex yarn passes through a compressed air nozzle with the pressure of 0.6MPa at the speed of 160 meters per minute and is bulked into 2 times of bulked yarn containing steel wires;
s2, expanding weft yarns: the glass fiber yarn used by the weft yarn and the steel wire enter a bulking yarn machine together for bulking, and the raw yarn synthesized by 4 strands of 138tex yarn passes through a compressed air nozzle with the pressure of 0.6MPa at the speed of 160 meters per minute and is bulked into bulked yarn containing 2 times of the steel wire;
s3, weaving base cloth: weaving the bulked warp yarns and weft yarns into double-warp double-weft filter base cloth through a loom;
s4, removing the impregnating compound: removing the impregnating compound on the surface of the filtering base cloth obtained in the step S3 at high temperature, wherein the temperature for removing the impregnating compound is 480 ℃ for 2min, and organic matters are decomposed at high temperature;
s5, surface gum dipping treatment: immersing the filtration base cloth without the wetting agent into a surface treatment agent, wherein the drying temperature of the surface treatment agent is 200 ℃, and the surface treatment time is 6 min; the components of the surface treating agent comprise 2 percent of pure acrylic emulsion, 0.4 percent of waterproof agent, 0.2 percent of smoke suppressor, 0.02 percent of color paste and 97.38 percent of pure water.
S6, drying and curing: drying and curing to obtain the expanded glass fiber mesh cloth with the combustible content of 0.4 percent, wherein the density of the expanded glass fiber mesh cloth is 15.2 multiplied by 8.2 roots/25 mm, the thickness is 1.42m, and the mass per unit area is 1260 g/square meter
In another embodiment of the invention, the method for manufacturing the bulked glass fiber mesh cloth is specifically disclosed, the bulked glass fiber mesh cloth comprises a plurality of warp yarns 1 and a plurality of weft yarns 2, the warp yarns and the weft yarns are bulked glass fiber yarns formed by bulking single-stranded raw yarns synthesized by 8 strands of 138tex yarns, and the volume of the bulked glass fiber yarns is 2 times that of the glass fiber yarns. Each expanded glass fiber yarn is embedded with a steel wire 3, the steel wire is a high-strength stainless steel wire, and the tensile strength is 2260 Pa.
Weaving the plurality of warp yarns 1 and the plurality of weft yarns 2 into the single-warp single-weft expanded glass fiber mesh cloth, and specifically comprising the following steps:
s1, warp bulking: the glass fiber yarn used by the warp yarn and the steel wire enter a bulking yarn machine together for bulking and loosening; the raw yarn synthesized by 8 strands of 138tex yarns passes through a compressed air nozzle with the pressure of 0.8MPa at the speed of 120m per minute and is bulked into bulked yarn containing 2 times of steel wires;
s2, expanding weft yarns: the glass fiber yarn used by the weft yarn and the steel wire enter a bulking yarn machine together for bulking, and the raw yarn synthesized by 8 strands of 138tex yarns passes through a compressed air nozzle with the pressure of 0.8MPa at the speed of 120 meters per minute and is bulked into bulked yarn containing 2 times of the steel wire;
s3, weaving base cloth: weaving the bulked warp yarns and weft yarns into single-warp single-weft filtering base cloth through a loom;
s4, removing the impregnating compound: removing the impregnating compound on the surface of the filtering base cloth obtained in the step S3 at high temperature, wherein the temperature for removing the impregnating compound is 500 ℃, the time is 1.5min, and organic matters are decomposed at high temperature;
s5, surface gum dipping treatment: immersing the filtration base cloth without the wetting agent into a surface treating agent, wherein the drying temperature of the surface treating agent is 180 ℃, and the surface treating time is 8 min; the components of the surface treating agent comprise 1.5 percent of pure acrylic emulsion, 0.5 percent of waterproof agent, 0.2 percent of smoke suppressor, 0.01 percent of color paste and 97.79 percent of pure water.
S6, drying and curing: drying and curing to obtain the expanded glass fiber mesh cloth with combustible content of 0.42 percent, wherein the density of the expanded glass fiber mesh cloth is 15.1 multiplied by 8.4 pieces/25 mm, the thickness of the expanded glass fiber mesh cloth is 1.49mm, and the mass per unit area of the expanded glass fiber mesh cloth is 1349g/m2。
The above disclosure is only one preferred embodiment of the present invention, and certainly should not be construed as limiting the scope of the invention, which is defined by the claims and their equivalents.
Claims (8)
1. The manufacturing method of the expanded glass fiber mesh cloth is characterized by comprising the following specific steps of:
s1, warp bulking: leading glass fiber raw yarns used by warp yarns and steel wires to enter a bulking yarn machine together for bulking and loosening;
s2, expanding weft yarns: the glass fiber yarn used by the weft yarn and the steel wire enter a bulking yarn machine together for bulking and loosening;
s3, weaving base cloth: weaving the bulked warp yarns and weft yarns into filter base cloth through a loom;
s4, removing the impregnating compound: removing the impregnating compound on the surface of the filter base cloth obtained in the step S3 at a high temperature;
s5, surface gum dipping treatment: immersing the filtration base cloth after the impregnating compound is removed into a surface treating agent;
s6, drying and curing: drying and curing to obtain the expanded glass fiber mesh cloth with the combustible content less than 0.5 percent.
2. The method of claim 1, wherein the warp and weft yarns are single glass fiber greige yarns with 8 138tex yarns or double glass fiber greige yarns with 4 138tex yarns; the steel wire is a high-strength stainless steel wire, and the tensile strength is more than or equal to 1960 MPa.
3. The method as claimed in claim 1, wherein the bulking of the warp yarns in S1 and the bulking of the weft yarns in S2 is carried out by passing the glass fiber yarn through a compressed air nozzle at a pressure of 0.6-0.9MPa at a speed of 130-160 m/min.
4. The method for manufacturing a bulked glass fiber mesh fabric according to claim 1, wherein the warp yarns and the weft yarns bulked in the S3 form a single-warp single-weft or double-warp double-weft filter base fabric.
5. The method as claimed in claim 1, wherein the temperature for removing the sizing agent in the step S4 is 450-500 ℃ for 1-2 min.
6. The method as claimed in claim 1, wherein the temperature of the surface treatment agent in S5 is 180-200 ℃, and the surface treatment time is 5-8 min.
7. The method for manufacturing the expanded glass fiber mesh cloth according to claim 1, wherein the components of the surface treatment agent in the S5 comprise 1.5-2% of pure acrylic emulsion, 0.4-0.5% of a waterproof agent, 0.1-0.2% of a smoke suppressor, 0.01-0.02% of color paste and 97-98% of pure water.
8. The method for manufacturing the expanded glass fiber mesh cloth according to claim 1, wherein the expanded glass fiber mesh cloth in S6 has a density of 15 x 8 fibers/25 mm, a thickness of 1.4mm or more, and a mass per unit area of 1200g/m or more2。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110169932.9A CN112973280A (en) | 2021-02-05 | 2021-02-05 | Method for manufacturing expanded glass fiber mesh cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110169932.9A CN112973280A (en) | 2021-02-05 | 2021-02-05 | Method for manufacturing expanded glass fiber mesh cloth |
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| CN112973280A true CN112973280A (en) | 2021-06-18 |
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| CN202110169932.9A Pending CN112973280A (en) | 2021-02-05 | 2021-02-05 | Method for manufacturing expanded glass fiber mesh cloth |
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Application publication date: 20210618 |
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| RJ01 | Rejection of invention patent application after publication |