Gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet and preparation method thereof
Technical Field
The invention belongs to the field of food and health food, and relates to a gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet and a preparation method thereof.
Background
Gamma-aminobutyric acid is a natural active ingredient, is also a non-protein amino acid, is widely distributed in animals and plants, contains seeds, rhizomes and tissue fluid of beans, ginseng, Chinese herbal medicines and the like, participates in various metabolic activities, and has high physiological activity. As early as 27.9.2009, the 2009 No. 12 bulletin of the Ministry of health has approved gamma-aminobutyric acid as a new resource food material, and allows for application to beverages, cocoa products, chocolate and chocolate products, candies, bakery products, and puffed foods.
At present, the research on the efficacy of gamma-aminobutyric acid at home and abroad is very deep, and as a novel special functional factor, the gamma-aminobutyric acid is widely applied to the fields of medicine, health care, feed, chemical industry and the like, and the physiological efficacy mainly comprises the following points:
1. tranquilizing nerve and resisting anxiety
It has been demonstrated by physicians that gamma-aminobutyric acid is an inhibitory transmitter of the central nervous system and is one of the most important neurotransmitters in brain tissue. It acts to reduce neuronal activity and prevent neuronal overheating, gamma aminobutyric acid binds to and activates anxiolytic brain receptors, and then acts synergistically with other substances to prevent anxiety-related information from reaching the brain signaling center.
A large number of researches prove that the gamma-aminobutyric acid can shorten the time of falling asleep, prolong the slow wave sleep II period and the fast eye movement sleep period and help a human body to fall asleep quickly.
2. Lowering blood pressure
The gamma-aminobutyric acid can act on the vasomotor center of the spinal cord, effectively promote the vasodilatation and achieve the aim of reducing the blood pressure. In the research on the traditional Chinese medicine astragalus, the most effective antihypertensive component is gamma-aminobutyric acid.
3. Treating diseases
Gamma-aminobutyric acid has special medicinal value, and is one of hot spots in recent years for treating epilepsy.
4. Reducing blood ammonia
In clinical medicine in China and researchers in Japan, it is also considered that gamma-aminobutyric acid can inhibit decarboxylation of glutamic acid to reduce blood ammonia. More glutamic acid is combined with ammonia to generate urea which is discharged out of the body, thereby eliminating ammonia toxicity and improving the liver function. The intake of gamma-aminobutyric acid can improve the activity of glucose phosphatase, make brain cells active vigorously, promote the metabolism of brain tissues, recover the functions of the brain cells and improve the nerve functions.
5. Promoting ethanol metabolism
After drinking 60ml whiskey after drinking gamma-aminobutyric acid, blood was sampled to measure the concentration of ethanol and acetaldehyde in blood, and the concentration of the latter was found to be significantly lower than that of the control group.
6. Others
The latest research shows that the gamma-aminobutyric acid also has the functions of preventing skin aging, improving lipid metabolism, preventing arteriosclerosis, efficiently losing weight and the like.
The mainstream products related to gamma-aminobutyric acid in the market at present are tablet candy, gel candy and the like, and for people taking gamma-aminobutyric acid for calming nerves and resisting anxiety to improve sleep, the defects of the dosage forms are that drinking water is needed during taking, and the supplement of water before sleep is high, so that the insomnia patients can get up at night and then fall asleep again difficultly. The gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet prepared by the freeze-drying flash-release technology does not need to be drunk and dissolved in the mouth when being taken, and the problem can be effectively solved.
These mainstream products also have a disadvantage in that a large amount of fillers, wetting agents, binders, disintegrants, lubricants, etc. are added in order to satisfy the tablet moldability, hardness, dissolution, etc., so that people have to take in a large amount of auxiliary materials and additives without any nutritional value while taking in effective gamma-aminobutyric acid. The freeze-drying flash release technology is quick-freezing molding, and only a small amount of a skeleton supporting agent and a bonding agent are added.
Disclosure of Invention
The invention aims to provide a gamma-aminobutyric acid saccharified sugar freeze-drying flash-release tablet and a preparation method thereof.
The gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet provided by the invention contains 25mg of gamma-aminobutyric acid, 50-60mg of a skeleton supporting agent and 9.5-14.5mg of an adhesive in unit dose.
Furthermore, the gamma-aminobutyric acid dissolved sugar-containing freeze-dried flash-release tablet can also comprise 1-2mg, specifically 2mg, of fructo-oligosaccharide in unit dose.
In the present invention, the backbone support is selected from mannitol; the content of mannitol in the unit dose of the gamma-aminobutyric acid saccharide-containing freeze-dried flash release tablet can be 50mg, 55mg or 60 mg.
In the invention, the adhesive consists of pullulan and gelatin, preferably, the mass ratio of the pullulan to the gelatin is 4.5:5.0-4.5: 10; specifically, it may be 4.5:5.0, 4.5:7.5 or 4.5: 10.
The invention also provides a preparation method of the gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet.
The raw materials of the gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet provided by the invention comprise the following substances in percentage by mass and volume (g/100 ml): 5 percent of gamma-aminobutyric acid, 10 to 12 percent of framework supporting agent, 1.9 to 2.9 percent of adhesive and the balance of purified water.
Wherein the matrix support is selected from mannitol; the adhesive is composed of pullulan and gelatin, and preferably, the mass ratio of the pullulan to the gelatin is 4.5:5.0-4.5: 10.
Furthermore, the raw materials also comprise 0.2 to 0.4 percent of fructo-oligosaccharide.
The preparation method of the gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet provided by the invention comprises the following steps:
1) dissolving pullulan and gelatin in water to obtain a feed liquid (1);
2) adding fructo-oligosaccharide, mannitol and gamma-aminobutyric acid into the feed liquid (1), stirring to completely dissolve, and then supplementing the balance of water to obtain a feed liquid (2);
3) emulsifying the feed liquid (2);
4) injecting the emulsified material into a mold, quickly freezing, and freeze-drying to obtain the gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet.
In the step 3), the emulsification is performed in an emulsifying machine, wherein the rotation speed of the emulsifying machine is 5000-15000rpm, specifically 10000 rpm; the emulsifying time is 5-30min, specifically 10 min.
In the step 3), the method further comprises a degassing step after emulsification, preferably, the degassing is vacuum degassing for 1-20min, preferably 2-10 min.
In the step 4), the mold is an aluminum-plastic bubble plate.
In the step 4), the quick-freezing conditions are as follows: and (3) quick-freezing temperature: the temperature is between 80 ℃ below zero and 100 ℃ below zero, and the time is 5 to 10 minutes, and the method specifically comprises the following steps: speed 10min at-100 ℃. The temperature of quick freezing is lower, the quick freezing time is shorter, and ice crystals formed in the preparation are finer, so that the preparation can be disintegrated in the oral cavity more quickly and has better taste.
In step 4), the freeze-drying curve of the freeze-drying is as follows: keeping the temperature at 35 ℃ below zero for 2-3 h; keeping the temperature of between 35 ℃ below zero and 25 ℃ below zero for 3 to 4 hours; keeping the temperature of between 25 ℃ below zero and 15 ℃ below zero for 1 to 2 hours; keeping the temperature of between 15 ℃ below zero and 10 ℃ below zero for 1 to 3 hours; keeping the temperature at-10 to 25 ℃ for 3 to 5 hours.
According to one embodiment of the invention, the lyophilization profile is: -35 ℃ for 180 minutes; raising the temperature to-25 ℃ at-35 ℃ for 180 minutes; raising the temperature to-15 ℃ at-25 ℃ for 120 minutes; raising the temperature to-10 ℃ at-15 ℃ for 120 minutes; -10 ℃ to 5 ℃ for 60 minutes; the temperature was raised to 25 ℃ for 180 minutes.
Compared with the prior art, the invention has the following beneficial technical effects:
the gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet prepared by the invention is formed by quick freezing, only a small amount of skeleton supporting agent and adhesive are added, the purity of the formula can be ensured to the maximum extent, and the adding amount of food auxiliary materials and additives is greatly reduced. Taking a certain gamma-aminobutyric acid tablet candy product in the market as an example, each tablet weighs 700mg, wherein the tablet contains 150mg of gamma-aminobutyric acid, and other 550mg of gamma-aminobutyric acid tablet candy products are food auxiliary materials and additives; compared with the above product, the gamma-aminobutyric acid (150mg) with the same amount is ingested, and the amount of the ingested auxiliary materials and additives is reduced by 33%, so that the product is safer from the food safety perspective. In addition, the gamma-aminobutyric acid sugar-containing freeze-drying flash-release tablet prepared by the inventor through the prescription and process optimization overcomes the problems of cracking, collapse and sticking of the preparation in the freeze-drying process and in an inner package, and can effectively prolong the effective period of the product.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples, but the present invention is not limited to the following examples. The method is a conventional method unless otherwise specified. The starting materials are commercially available from the open literature unless otherwise specified.
The gamma-aminobutyric acid used in the examples described below was purchased from Tianjin century Tianlong Biotech limited.
The fructooligosaccharides used in the examples described below were QHT-FOS-P95S (WL), a product of biological origin, Quantum Gaokou (China).
Pullulan used in the following examples was purchased from Pioneer 26384; mannitol was purchased from Shandong Tianli pharmaceutical Co., Ltd; gelatin was purchased from Beijing Hehuawei trade company, Inc., catalog number 120LB 8.
Preparation example
Example 1 preparation of lyophilized flash-release tablets containing gamma-aminobutyric acid and sugar
The prescription composition is as follows:
the preparation process comprises the following steps:
1. weighing 350ml of purified water, placing the purified water in a beaker, heating the purified water in a water bath at 50 ℃, weighing the pullulan and the gelatin in the prescription amount, placing the pullulan and the gelatin in the beaker, heating the purified water in the water bath, and stirring the pullulan and the gelatin by using a glass rod to completely dissolve the pullulan and the gelatin;
2. weighing fructo-oligosaccharide, mannitol and gamma-aminobutyric acid according to the formula amount, adding the fructo-oligosaccharide, mannitol and gamma-aminobutyric acid into the feed liquid (1), stirring until the fructo-oligosaccharide, mannitol and gamma-aminobutyric acid are completely dissolved, adding purified water, and fixing the volume to 500 ml;
3. emulsification and degassing: emulsifying the feed liquid (2) in an emulsifying machine at the rotation speed of 10000rpm for 10 minutes; the emulsified feed solution was degassed under vacuum for 10 minutes.
4. Filling: respectively filling the feed liquid (3) into the bubble holes of an aluminum-plastic bubble-cap plate at a concentration of 0.5 ml/piece;
5. quick-freezing: placing the bubble cap plate filled with the feed liquid into a liquid nitrogen tunnel at the temperature of 100 ℃ below zero for prefreezing for 10 minutes;
6. freeze-drying: transferring the pre-frozen bubble plate to a freeze dryer plate layer, and operating the following freeze drying curve: -35 ℃ for 180 minutes; raising the temperature to-25 ℃ at-35 ℃ for 180 minutes; raising the temperature to-15 ℃ at-25 ℃ for 120 minutes; raising the temperature to-10 ℃ at-15 ℃ for 120 minutes; -10 ℃ to 5 ℃ for 60 minutes; the temperature was raised to 25 ℃ for 180 minutes.
7. Sealing: and (4) taking the blister plate out of the freeze dryer, and coating, packaging and slitting on a sealing machine.
Example 2 preparation of lyophilized flash-release tablets containing gamma-aminobutyric acid and sugar
The prescription composition is as follows:
the preparation process comprises the following steps: the same as in example 1.
Example 3 preparation of lyophilized flash-release tablets containing gamma-aminobutyric acid and sugar
The prescription composition is as follows:
the preparation process comprises the following steps: the same as in example 1.
Example 4 preparation of lyophilized flash-release tablets containing gamma-aminobutyric acid and sugar
The prescription composition is as follows:
the preparation process comprises the following steps: the same as in example 1.
Comparative example 1 preparation of lyophilized flash-release tablet containing solubilized sugar of gamma-aminobutyric acid
The prescription composition is as follows:
the preparation process comprises the following steps: the same as in example 1.
Comparative example 2 preparation of lyophilized flash-release tablet containing solubilized sugar of gamma-aminobutyric acid
The prescription composition is as follows:
the preparation process comprises the following steps:
same as comparative example 1
Comparative example 3 preparation of lyophilized flash-release tablet containing solubilized sugar of gamma-aminobutyric acid
The prescription composition is as follows:
the preparation process comprises the following steps:
same as comparative example 1
Comparative example 4 preparation of lyophilized flash-release tablet containing solubilized sugar of gamma-aminobutyric acid
The prescription composition is as follows: same as example 1
The preparation process comprises the following steps: basically, the same as example 1, except that: the different quick-freezing conditions are as follows: and placing the bubble plate filled with the feed liquid into a low-temperature refrigerator at the temperature of 60 ℃ below zero for pre-freezing for 60 minutes.
Comparative example 5
The prescription composition is as follows: same as example 1
The preparation process comprises the following steps: basically, the same as example 1, except that: difference in lyophilization profile, -35 ℃ hold for 60 min; raising the temperature to-25 ℃ at-35 ℃ for 120 minutes; raising the temperature to-15 ℃ at-25 ℃ for 120 minutes; raising the temperature to-10 ℃ at-15 ℃ for 120 minutes; -10 ℃ to 5 ℃ for 60 minutes; 5 ℃ to 25 ℃ for 120 minutes.
Second, evaluation results of the preparation
1. Gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet molding experiment
Purpose of the experiment: observation of the Effect of the ratio of Binder to matrix support on the moldability of lyophilized flash Release tablets
The experimental method comprises the following steps: after the sample is taken out of the box, whether the sample is cracked, collapsed or stuck at the bottom is observed by naked eyes. The samples that were acceptable in appearance were taken out after 1 month in a stability box (accelerated condition 40 ℃, RH 70%), and were visually observed for collapse.
The experimental results are as follows:
note: comparative example 1 the blister bottom was adhered and the blister was broken after removal; the samples taken from comparative examples 2 and 5 had collapsed and no accelerated test was performed.
And (4) conclusion:
(1) when the adhesive is only gelatin (comparative example 1), the prepared sample is adhered to the bottom of the aluminum-plastic blister and is not easy to take out. The adhesive is compounded by adopting gelatin and pullulan, and the prepared sample is not adhered to the aluminum-plastic bubble cap and is easy to take out.
(2) The ratio (g/ml, percent) of the adhesive (compounded by gelatin and pullulan) is 1.9-2.9 percent, and the ratio (g/ml, percent) of the mannitol is 10-12 percent, the prepared freeze-dried flash release tablet has good forming performance and no cracking and collapse phenomena, and samples are taken after the freeze-dried flash release tablet is placed for 1 month under the condition of placing accelerated test, and the samples have no shrinkage phenomena.
(3) The quick-freezing temperature of comparative example 4 was-60 deg.c, the time was extended to 60 minutes, and the prepared sample was well-formed without splintering and collapse.
(4) The freeze-drying curve of comparative example 5 was maintained for a short time in the primary drying stage, causing the sample to absorb heat too quickly, and melting occurred to cause structural collapse.
2. Determination of oral disintegration time limit of gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablet
Purpose of the experiment: the influence of different adhesive and skeleton support agent ratios and freeze-drying curves on the disintegration time of the gamma-aminobutyric acid sugar-containing freeze-dried flash-release tablets.
The experimental method comprises the following steps: the disintegrating basket is fixed on a bracket and is immersed into a 1000ml cup, about 900ml of water with the temperature of 37 +/-1 ℃ is contained in the cup, and the bottom of the basket is 15 +/-1 mm below the water surface. Sample 1 tablet was placed in a disintegration basket and the time to complete disintegration and passage through a 710 μm mesh was recorded.
The experimental results are as follows:
sample (I)
|
Disintegration time limit(s)
|
Example 1
|
3
|
Example 2
|
3
|
Example 3
|
4
|
Example 4
|
5
|
Comparative example 1
|
/
|
Comparative example 2
|
/
|
Comparative example 3
|
10
|
Comparative example 4
|
8
|
Comparative example 5
|
/ |
Note: comparative example 1 the blister bottom was adhered and the blister was broken after removal; the samples from comparative examples 2 and 5 had collapsed and no disintegration test was performed.
And (4) conclusion:
(1) the ratio (g/ml,%) of the adhesive (compounded by gelatin and pullulan) is 1.9-2.9%, the ratio (g/ml,%) of the mannitol is 10-12%, and the disintegration time of the prepared freeze-dried flash-release tablet is within 5 seconds.
(2) Comparative example 4 the prepared lyophilized flash-release tablet disintegrates slower due to the high temperature and long time of quick freezing.