CN112963042A - Novel composite insulating cross arm for power transmission line and manufacturing process thereof - Google Patents

Novel composite insulating cross arm for power transmission line and manufacturing process thereof Download PDF

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Publication number
CN112963042A
CN112963042A CN202110359427.0A CN202110359427A CN112963042A CN 112963042 A CN112963042 A CN 112963042A CN 202110359427 A CN202110359427 A CN 202110359427A CN 112963042 A CN112963042 A CN 112963042A
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China
Prior art keywords
fiber core
basalt fiber
cross arm
pipe
insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202110359427.0A
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Chinese (zh)
Inventor
贾伯岩
田霖
刘杰
张志猛
郑雄伟
孙翠英
张佳鑫
伊晓宇
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hebei Electric Power Co Ltd
Original Assignee
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Hebei Electric Power Co Ltd
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Publication date
Application filed by State Grid Corp of China SGCC, Electric Power Research Institute of State Grid Hebei Electric Power Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN202110359427.0A priority Critical patent/CN112963042A/en
Publication of CN112963042A publication Critical patent/CN112963042A/en
Priority to CN202111389938.3A priority patent/CN113958189A/en
Withdrawn legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/24Cross arms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/56Insulating bodies
    • H01B17/60Composite insulating bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G7/00Overhead installations of electric lines or cables
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G7/00Overhead installations of electric lines or cables
    • H02G7/05Suspension arrangements or devices for electric cables or lines

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulating Bodies (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention discloses a novel composite insulating cross arm for a transmission line and a manufacturing process thereof, wherein the novel composite insulating cross arm comprises a basalt fiber core body pipe, an inner filling body filled in the basalt fiber core body pipe, and an insulating outer sleeve wrapped outside the basalt fiber core body pipe; and a wire fitting is installed at one end of the basalt fiber core tube, and a connecting fitting for fixedly connecting the composite insulating cross arm body and the power transmission and transformation equipment component is arranged at the other end of the basalt fiber core tube. On the premise of meeting the insulation performance of the cross arm main body, the composite insulation cross arm greatly reduces the sectional area of the cross arm, and further reduces the total weight of the composite insulation cross arm; the composite insulating cross arm has the effects of strong weather resistance and stable insulating property; simultaneously because the compound insulating cross arm in this application satisfies transmission of electricity mechanical strength, the lightweight design of being convenient for further dwindles transmission of electricity corridor's width to reduce the influence of wind pendulum effect.

Description

Novel composite insulating cross arm for power transmission line and manufacturing process thereof
Technical Field
The invention relates to the technical field of power transmission line matched components, in particular to a novel composite insulating cross arm for a power transmission line and a manufacturing process thereof.
Background
In the field of electric power facilities, a composite insulating cross arm for a transmission line is an important matched structural member, wherein one end of the composite insulating cross arm is connected with a transmission tower through fixing equipment such as hardware fittings and the like, and the other end of the composite insulating cross arm is connected with a transmission lead; the silicon rubber umbrella skirt on the insulating cross arm is used for increasing the creepage distance and improving the insulating level of the composite insulating cross arm. The conventional cross arm comprises a wooden cross arm, a steel cross arm, a solid composite insulating cross arm and a filling type composite insulating cross arm. The wooden or iron cross arm is widely applied, but the problems of poor weather resistance, reduced insulation level, wide power transmission corridor, large influence of wind swing and the like can occur in the long-term operation process. The solid composite insulating cross arm is made of a glass fiber/epoxy resin composite core rod, has certain weather resistance and specific strength, but has larger weight compared with the filled composite insulating cross arm. The filled composite insulating cross arm is made of a glass fiber/epoxy resin composite material core tube, has the advantages of light weight, but has poor weather resistance, general mechanical strength and low specific strength, so that the size of the filled composite insulating cross arm is larger under the condition of meeting the line strength.
Disclosure of Invention
The invention aims to provide a novel composite insulating cross arm for a transmission line and a manufacturing process thereof, which solve the problems of the conventional insulating cross arm.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a novel composite insulating cross arm for a transmission line and a manufacturing process thereof, wherein the novel composite insulating cross arm comprises a basalt fiber core body pipe, an inner filling body filled in the basalt fiber core body pipe, and an insulating outer sleeve wrapped outside the basalt fiber core body pipe; one end of the basalt fiber core pipe is provided with a wire hardware fitting, and the other end of the basalt fiber core pipe is provided with a connecting hardware fitting for fixedly connecting the composite insulating cross arm body and the power transmission and transformation equipment component;
the basalt fiber core pipe is manufactured by pultrusion of basalt fibers through a pultrusion machine; the inner filling body is arranged in the basalt fiber core tube in a vacuum filling mode.
Furthermore, the basalt fiber core pipe is of a square pipe structure, the wall thickness of the basalt fiber core pipe is 8mm-10mm, the width of an outer frame of the basalt fiber core pipe is not less than 42mm, and the height of the outer frame of the basalt fiber core pipe is not less than 54 mm.
Still further, the inner filler comprises epoxy resin and glass microspheres, wherein the content of the glass microspheres is 1% -25% of the content of the epoxy resin.
Furthermore, the insulating outer sleeve is arranged on the outer wall of the basalt fiber core pipe through an injection process, so that the integral structure ensures that the inner insulation is not affected with damp and the creepage distance of the insulator is increased.
Furthermore, the insulating coat is of an umbrella skirt structure and is made of high-temperature vulcanized silicone rubber.
A manufacturing process of a novel composite insulating cross arm for a transmission line,
step i, preparing a steeping fluid;
injecting a mixed solution of E51 epoxy resin, curing agent methyl tetrahydrophthalic anhydride, accelerator DMP-30, internal mold release agent and pigment into the impregnation tank;
step ii, processing the composite insulating core tube;
introducing basalt fibers into an impregnation tank from a creel for impregnation, then conveying the basalt fibers into a core tube mold, and performing pultrusion and segmented cutting by a tractor and a cutting machine to finally prepare a basalt fiber core tube;
step iii, filling the basalt fiber core pipe;
the preparation method comprises the following steps of (1) carrying out surface treatment on glass beads through a KH550 coupling agent solution to reduce interface defects of the glass beads, uniformly mixing E41 epoxy resin with glass beads accounting for 15% of E41 epoxy resin, mixing with methyl tetrahydrophthalic anhydride and an accelerant DMP-30, and finally filling the mixture into the basalt fiber core tube in the step ii in a vacuum injection mode;
step iv, mounting a connecting hardware fitting;
after the solidification of the inner filler in the step iii is finished, placing the basalt fiber core body pipe in a trench of a hardware crimping machine, and respectively installing a wire hardware fitting and a connecting hardware fitting at two ends of the basalt fiber core body pipe through the hardware crimping machine;
step v, manufacturing an insulating outer sleeve;
cleaning the outer surface of the basalt fiber core tube, performing interface treatment, placing the basalt fiber core tube in silicon rubber injection equipment, and injecting high-temperature vulcanized silicon rubber into a mold to form an insulating outer sleeve so as to wrap the basalt fiber core tube.
Compared with the prior art, the invention has the beneficial technical effects that: on the premise of meeting the insulation performance of the cross arm main body, the composite insulation cross arm greatly reduces the sectional area of the cross arm, and further reduces the total weight of the composite insulation cross arm; the composite insulating cross arm has the effects of strong weather resistance and stable insulating property; simultaneously because the compound insulating cross arm in this application satisfies transmission of electricity mechanical strength, the lightweight design of being convenient for further dwindles transmission of electricity corridor's width to reduce the influence of wind pendulum effect.
Drawings
The invention is further illustrated in the following description with reference to the drawings.
Fig. 1 is a schematic main body view of a novel composite insulating cross arm for a power transmission line according to the present invention;
description of reference numerals:
1. an inner filler; 2. a basalt fiber core tube; 3. an insulating outer sleeve; 4. a wire hardware fitting; 5. and connecting the hardware fitting.
Detailed Description
As shown in fig. 1, the present embodiment discloses a novel composite insulating cross arm for a power transmission line, which includes a basalt fiber core pipe 1, an inner filler 2 filled in the basalt fiber core pipe 1, and an insulating outer jacket 3 wrapped outside the basalt fiber core pipe 1; one end of the basalt fiber core tube 1 is provided with a wire hardware fitting 4, and the other end of the basalt fiber core tube is provided with a connecting hardware fitting 5 for fixedly connecting the composite insulating cross arm body and the power transmission and transformation equipment component; compared with the conventional material, the basalt fiber composite material has higher mechanical strength and weather resistance, so that the size of the composite insulating cross arm can be reduced while the line strength is met by adopting the basalt fiber composite material to manufacture the core tube, and the lightweight design of the insulating cross arm is facilitated.
In the embodiment, the basalt fiber core pipe 1 is manufactured by pultrusion of basalt fibers by a pultrusion machine; specifically, the basalt fiber core tube 1 is of a square tube structure, the wall thickness of the basalt fiber core tube is 8mm-10mm, the width of an outer frame of the basalt fiber core tube is not less than 42mm, and the height of the outer frame of the basalt fiber core tube is not less than 54mm, so that the premise that the requirement of line strength can be met is met, materials are saved, and the width of a power transmission corridor is reduced;
the inner filling body 2 is filled in the basalt fiber core pipe 1 in a vacuum infusion mode; the inner filler 2 includes epoxy resin and glass beads, wherein the content of the glass beads is 1% -25% of the content of the epoxy resin, in this embodiment, specifically, the content of the glass beads is 12% of the content of the epoxy resin, and the epoxy resin in this embodiment can be replaced by modified epoxy resin, so that the overall composite insulating cross arm has light weight, and meanwhile, the inside of the composite insulating cross arm has an insulating effect, and the insulating performance is further improved.
In this embodiment, the insulating outer sleeve 3 is disposed on the outer wall of the basalt fiber core tube 1 by an injection process, and the insulating outer sleeve 3 is of an umbrella skirt structure and is made of high-temperature vulcanized silicone rubber, so that the integral structure ensures that the inner insulation is not affected with damp, and the creepage distance of the insulator is increased.
The application discloses manufacturing process of novel composite insulation cross arm for power transmission line, including the following steps:
step i, preparing a steeping fluid;
injecting a mixed solution of E51 epoxy resin, curing agent methyl tetrahydrophthalic anhydride, accelerator DMP-30, internal mold release agent and pigment into the impregnation tank; the impregnating solution is equivalent to glue for sticking the basalt fibers together, the continuous fibers are dragged into a die through the impregnating solution in the process, and a core tube is formed by heating and pressurizing, so that the basalt fiber core tube composite material takes the basalt fibers as a reinforcing material and takes the epoxy resin as a matrix material;
step ii, processing the composite insulating core tube;
introducing basalt fibers into an impregnation tank from a creel for impregnation, then conveying the basalt fibers into a core tube mold, and performing pultrusion and segmented cutting by a tractor and a cutting machine to finally prepare a basalt fiber core tube;
step iii, filling the basalt fiber core pipe;
the preparation method comprises the following steps of performing surface treatment on glass beads through a KH550 coupling agent solution to reduce interface defects of the glass beads, uniformly mixing E41 epoxy resin with glass beads accounting for 15% of E41 epoxy resin, mixing methyl tetrahydrophthalic anhydride and an accelerant DMP-30, wherein the methyl tetrahydrophthalic anhydride has a curing effect on the mixture of the epoxy resin and the glass beads as a filler, and finally filling the mixture into the basalt fiber core tube in the step ii in a vacuum injection mode;
step iv, mounting a connecting hardware fitting;
after the solidification of the inner filler in the step iii is finished, placing the basalt fiber core body pipe in a trench of a hardware crimping machine, and respectively installing a wire hardware fitting and a connecting hardware fitting at two ends of the basalt fiber core body pipe through the hardware crimping machine;
step v, manufacturing an insulating outer sleeve;
cleaning the outer surface of the basalt fiber core tube, performing interface treatment, placing the basalt fiber core tube in silicon rubber injection equipment, and injecting high-temperature vulcanized silicon rubber into a mold to form an insulating outer sleeve so as to wrap the basalt fiber core tube.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used for convenience of description only, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above embodiments are only for describing the preferred mode of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.

Claims (6)

1. The utility model provides a novel compound insulating cross arm that transmission line was used which characterized in that: the basalt fiber core body pipe is filled with an inner filling body and an insulating outer sleeve, wherein the insulating outer sleeve is wrapped outside the basalt fiber core body pipe; one end of the basalt fiber core pipe is provided with a wire hardware fitting, and the other end of the basalt fiber core pipe is provided with a connecting hardware fitting for fixedly connecting the composite insulating cross arm body and the power transmission and transformation equipment component;
the basalt fiber core pipe is manufactured by pultrusion of basalt fibers through a pultrusion machine; the inner filling body is arranged in the basalt fiber core tube in a vacuum filling mode.
2. The novel composite insulating cross arm for the transmission line according to claim 1, characterized in that: the basalt fiber core pipe is of a square pipe structure, the wall thickness of the basalt fiber core pipe is 8mm-10mm, the width of an outer frame of the basalt fiber core pipe is not less than 42mm, and the height of the outer frame of the basalt fiber core pipe is not less than 54 mm.
3. The novel composite insulating cross arm for the transmission line according to claim 1, characterized in that: the inner filler comprises epoxy resin and glass microspheres, wherein the content of the glass microspheres is 1% -25% of the content of the epoxy resin.
4. The novel composite insulating cross arm for the transmission line according to claim 1, characterized in that: the insulating outer sleeve is arranged on the outer wall of the basalt fiber core pipe through an injection process, so that the integral structure ensures that the inner insulation is not affected with damp and the creepage distance of the insulator is increased.
5. The novel composite insulating cross arm for the transmission line according to claim 1, characterized in that: the insulating outer sleeve is of an umbrella skirt structure and is made of silicon rubber subjected to high-temperature vulcanization.
6. A manufacturing process of a novel composite insulating cross arm for a transmission line is characterized by comprising the following steps:
step i, preparing a steeping fluid;
injecting a mixed solution of E51 epoxy resin, curing agent methyl tetrahydrophthalic anhydride, accelerator DMP-30, internal mold release agent and pigment into the impregnation tank;
step ii, processing the composite insulating core tube;
introducing basalt fibers into an impregnation tank from a creel for impregnation, then conveying the basalt fibers into a core tube mold, and performing pultrusion and segmented cutting by a tractor and a cutting machine to finally prepare a basalt fiber core tube;
step iii, filling the basalt fiber core pipe;
the preparation method comprises the following steps of (1) carrying out surface treatment on glass beads through a KH550 coupling agent solution to reduce interface defects of the glass beads, uniformly mixing E41 epoxy resin with glass beads accounting for 15% of E41 epoxy resin, mixing with methyl tetrahydrophthalic anhydride and an accelerant DMP-30, and finally filling the mixture into the basalt fiber core tube in the step ii in a vacuum injection mode;
step iv, mounting a connecting hardware fitting;
after the solidification of the inner filler in the step iii is finished, placing the basalt fiber core body pipe in a trench of a hardware crimping machine, and respectively installing a wire hardware fitting and a connecting hardware fitting at two ends of the basalt fiber core body pipe through the hardware crimping machine;
step v, manufacturing an insulating outer sleeve;
cleaning the outer surface of the basalt fiber core tube, performing interface treatment, placing the basalt fiber core tube in silicon rubber injection equipment, and injecting high-temperature vulcanized silicon rubber into a mold to form an insulating outer sleeve so as to wrap the basalt fiber core tube.
CN202110359427.0A 2021-04-02 2021-04-02 Novel composite insulating cross arm for power transmission line and manufacturing process thereof Withdrawn CN112963042A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202110359427.0A CN112963042A (en) 2021-04-02 2021-04-02 Novel composite insulating cross arm for power transmission line and manufacturing process thereof
CN202111389938.3A CN113958189A (en) 2021-04-02 2021-11-19 Novel composite insulating cross arm for power transmission line and manufacturing process thereof

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Application Number Priority Date Filing Date Title
CN202110359427.0A CN112963042A (en) 2021-04-02 2021-04-02 Novel composite insulating cross arm for power transmission line and manufacturing process thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113635571A (en) * 2021-09-08 2021-11-12 广西电网有限责任公司电力科学研究院 Basalt fiber reinforced composite insulating cross arm device and preparation method thereof
CN114412268A (en) * 2021-12-31 2022-04-29 浙江华保电力科技股份有限公司 Enhancement mode does not have umbrella stereoplasm composite insulation cross arm

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101123131A (en) * 2006-08-11 2008-02-13 南通市神马电力科技有限公司 A compound supporting pole insulator with extrusion bar as internal core and its making method
CN101832050A (en) * 2009-11-06 2010-09-15 常熟风范电力设备股份有限公司 Composite material pole tower and manufacturing process thereof
CN102074323A (en) * 2009-11-23 2011-05-25 常熟风范电力设备股份有限公司 Novel insulating cross arm and manufacturing process thereof
CN103280276A (en) * 2013-05-24 2013-09-04 国家电网公司 Composite cross arm and manufacturing process thereof
CN106320797B (en) * 2016-08-25 2019-01-25 陕西泰普瑞电工技术有限公司 A kind of high voltage hard full skirt composite insulation cross arm and its preparation facilities and method
CN111081434B (en) * 2019-12-31 2022-03-04 衡水瑞纤新材料科技有限公司 Basalt fiber insulator core rod

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113635571A (en) * 2021-09-08 2021-11-12 广西电网有限责任公司电力科学研究院 Basalt fiber reinforced composite insulating cross arm device and preparation method thereof
CN114412268A (en) * 2021-12-31 2022-04-29 浙江华保电力科技股份有限公司 Enhancement mode does not have umbrella stereoplasm composite insulation cross arm

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Application publication date: 20210615