Antibacterial and anti-mite functional fabric
Technical Field
The invention relates to the technical field of preparation of antibacterial fabrics, and particularly relates to a preparation method of an antibacterial and anti-mite functional fabric.
Background
Fabric is the material used to make clothing. As one of three factors of the clothes, the fabric can explain the style and the characteristics of the clothes, directly controls the expression effect of the color and the shape of the clothes, has good safety, can efficiently and completely remove bacteria, fungi and mould on the fabric, keeps the fabric clean, and can prevent the regeneration and the propagation of the bacteria, and after the blending of the antibacterial fabric is finished, a blank needs to be rolled, but a common antibacterial fabric rolling device is inconvenient for feeding and discharging materials, and after the rolling of a bundle of cloth is finished, a rolling roller is detached and then reinstalled for next rolling, so that the working efficiency is low.
Therefore, an antibacterial anti-mite functional fabric and a corresponding preparation method are provided.
Disclosure of Invention
The technical task of the invention is to provide an antibacterial and anti-mite functional fabric and a corresponding preparation method, which can realize quick switching of winding rollers, thereby improving the winding efficiency, and facilitate the unloading of the fabric after winding, thereby providing great convenience for workers and having stronger practicability, and solving the problems.
The technical scheme of the invention is realized as follows:
the invention provides an antibacterial anti-mite functional fabric which comprises the following components in parts by weight: 20.00-35.00 parts of polyester fiber, 12.50-18.50 parts of nano bamboo charcoal fiber, 1.00-5.00 parts of nano silver ion fiber, 10.00-20.00 parts of polyester fiber, 2.00-4.00 parts of polyurethane emulsion, 12.00-25.00 parts of modal fiber, 8.00-17.00 parts of chitin fiber and 6.00-14.00 parts of ramie fiber. (ii) a The fabric has strong antibacterial and anti-mite functions
The invention also provides a preparation method of the antibacterial and anti-mite functional fabric, which comprises the following steps:
s1, blending the polyester fibers, the nano bamboo charcoal fibers, the nano silver ion fibers, the polyester fibers, the polyurethane emulsion, the modal fibers, the chitin fibers and the ramie fibers in percentage by mass to obtain the antibacterial and anti-mite functional fabric;
s2, driving the winding mechanism to wind the antibacterial and anti-mite functional fabric obtained by blending in the S1 through the driving mechanism;
s3, after the cloth is completely rolled, the rolling mechanism is pushed leftwards through the adjusting mechanism and is separated from the driving mechanism, then the limiting mechanism is pulled to be separated from the turnover mechanism, then the turnover mechanism is turned over for one hundred eighty degrees, so that a new rolling roller is moved upwards, the cloth after being rolled is moved downwards and is pushed out through the unloading mechanism, and then the rolling mechanism above is clamped into the driving mechanism through the adjusting mechanism;
and S4, repeating the steps in the S3, thereby realizing continuous feeding and discharging and continuous rolling, and improving the production efficiency.
Preferably, the blending of the polyester fiber and the polyester fiber is carried out in a manner of crossing the horizontal and vertical directions.
Based on the formula and the process, the invention also provides a preparation device of the antibacterial anti-mite functional fabric, which comprises the following steps: the device comprises a supporting mechanism, an adjusting mechanism, a turnover mechanism, two winding mechanisms, a driving mechanism, a limiting mechanism and a discharging mechanism, wherein the adjusting mechanism is installed on the supporting mechanism, the turnover mechanism is installed on the adjusting mechanism, the two winding mechanisms are symmetrically sleeved on the turnover mechanism, the driving mechanism is installed on one side of the supporting mechanism and corresponds to the position of one of the winding mechanisms, the limiting mechanism is installed on the other side of the supporting mechanism and corresponds to the position of the turnover mechanism, and the discharging mechanism is installed below the supporting mechanism and corresponds to the position of the other winding mechanism;
the supporting mechanism comprises a base, a first mounting plate and a second mounting plate, the first mounting plate is fixedly mounted on one side of the top of the base, and the second mounting plate is fixedly mounted on the other side of the top of the base;
the adjusting mechanism comprises an adjusting bolt, a mounting bearing and a thread block, the left end of the adjusting bolt is rotatably mounted on the side surface of the first mounting plate through the mounting bearing, and the thread block is in threaded connection with the surface of the adjusting bolt;
the turnover mechanism comprises a fixing frame, a central shaft, a limiting shaft and a clamping groove, wherein one side of the fixing frame, which is close to the thread block, is fixedly connected with the thread block, the central shaft is fixedly connected to the center of the side surface of the fixing frame, the limiting shaft is symmetrically arranged on the side surface of the fixing frame, and the clamping groove is formed in one side of the fixing frame, which is far away from the central shaft;
the winding mechanism comprises a winding roller, a first baffle, a second baffle, an annular groove and two limiting columns, the winding roller is sleeved on the central shaft, the first baffle and the second baffle are respectively arranged on two sides of the winding roller, the annular groove is arranged on one side of the first baffle, which is far away from the winding roller, and the two limiting columns are symmetrically arranged on one side of the second baffle, which is far away from the winding roller;
the driving mechanism comprises a driving motor, a driving shaft, a driving disc and two limiting grooves, the driving motor is installed above the side face of the second installation plate, the driving shaft is installed on the output end of the driving motor, the driving disc is installed on the driving shaft, and the two limiting grooves are symmetrically formed in the side face of the driving disc and correspond to the positions of the two limiting columns;
the limiting mechanism comprises a connecting plate, a connecting spring and two limiting rods, one side of the connecting plate, which is close to the first mounting plate, is fixedly connected to the first mounting plate through the connecting spring, the two limiting rods are symmetrically mounted on the side surface of the connecting plate, and the limiting rods movably penetrate through the first mounting plate and are arranged corresponding to the clamping grooves;
the discharging mechanism comprises a discharging cylinder, a push rod, a push plate and two catching grooves, the discharging cylinder is installed at the bottom of the side face of the first mounting plate, the push plate is fixedly installed at the output end of the discharging cylinder, the two catching grooves are symmetrically arranged above the push plate and correspond to the positions of the first baffle and the second baffle respectively.
Preferably, the bottom of the side surface of the second mounting plate and the position corresponding to the discharging mechanism are provided with a discharging opening matched with the discharging mechanism.
Preferably, one end of the adjusting bolt, which is far away from the mounting bearing, is provided with a rotating hand wheel matched with the adjusting bolt.
Preferably, the output end of the driving motor movably penetrates through the second mounting plate.
Preferably, a ball is mounted on a side surface of the limit shaft and is in rolling connection with an inner wall of the limit groove.
Preferably, the output end of the discharging cylinder movably penetrates through the first mounting plate.
Preferably, the bottom of the push plate is provided with a moving wheel.
Compared with the prior art, the invention has the advantages and positive effects that:
1. the supporting mechanism provided by the invention consists of a base, a first mounting plate and a second mounting plate and is used for mounting an adjusting mechanism, a turnover mechanism, two winding mechanisms, a driving mechanism, a limiting mechanism and a discharging mechanism;
2. the adjusting mechanism provided by the invention consists of an adjusting bolt, a mounting bearing and a thread block and is used for moving the winding mechanism on the overturning mechanism left and right, so that the winding mechanism is clamped and separated from the driving mechanism, and the winding roller is disassembled and clamped;
3. the turnover mechanism is composed of a fixing frame, a central shaft, a limiting shaft and a clamping groove and is used for performing up-and-down alternation between a winding roller after winding and a winding roller which is not wound, so that cloth is continuously wound and the winding roller after winding is unloaded;
4. the limiting mechanism is composed of a connecting plate, a connecting spring and two limiting rods, the turnover mechanism can be limited, the turnover mechanism is guaranteed to be stable after being turned over, and the adjusting mechanism can be limited, so that the stability of the thread block in the process of moving left and right is guaranteed;
5. the discharging mechanism provided by the invention is composed of the discharging cylinder, the push rod, the push plate and the two buckling grooves, and can push out the winding roller after winding is finished, so that convenient discharging is realized, great convenience is provided for workers, and the practicability of the device is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a flow chart of a method for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of a device for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 3 is one of schematic structural diagrams in another view of a device for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 4 is a second schematic structural view from another perspective of an apparatus for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a supporting mechanism in the device for preparing the antibacterial and anti-mite functional fabric according to the embodiment of the invention;
fig. 6 is a schematic structural diagram of an adjusting mechanism in a device for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 7 is a schematic structural diagram of a turnover mechanism in a preparation device of an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 8 is a schematic structural diagram of another view angle of the turnover mechanism in the preparation device of the antibacterial and anti-mite functional fabric according to the embodiment of the invention;
fig. 9 is a schematic structural diagram of a winding mechanism in a device for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 10 is a schematic structural diagram of another view angle of the winding mechanism in the apparatus for preparing the antibacterial and anti-mite functional fabric according to the embodiment of the invention;
fig. 11 is a schematic structural diagram of a driving mechanism in a manufacturing device of an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 12 is a schematic structural diagram of another view angle of a driving mechanism in the apparatus for preparing the antibacterial and anti-mite functional fabric according to the embodiment of the invention;
fig. 13 is a schematic structural diagram of a limiting mechanism in a device for preparing an antibacterial and anti-mite functional fabric according to an embodiment of the invention;
fig. 14 is a schematic structural diagram of a discharging mechanism in the device for preparing the antibacterial and anti-mite functional fabric according to the embodiment of the invention.
In the figure:
1. a support mechanism; 101. a base; 102. a first mounting plate; 103. a second mounting plate;
2. an adjustment mechanism; 201. adjusting the bolt; 202. mounting a bearing; 203. a thread block;
3. a turnover mechanism; 301. a fixed mount; 302. a central shaft; 303. a limiting shaft; 304. a card slot;
4. a winding mechanism; 401. a wind-up roll; 402. a first baffle plate; 403. a second baffle; 404. an annular groove; 405. a limiting column;
5. a drive mechanism; 501. a drive motor; 502. a drive shaft; 503. a drive disc; 504. a limiting groove;
6. a limiting mechanism; 601. a connecting plate; 602. a connecting spring; 603. a limiting rod;
7. a discharge mechanism; 701. a discharge cylinder; 702. a push rod; 703. pushing the plate; 704. buckling grooves;
8. a discharge opening; 9. rotating a hand wheel; 10. a ball bearing; 11. the wheel is moved.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
The invention is further described with reference to the following figures and specific examples.
As shown in fig. 1, the preparation method of the antibacterial and anti-mite functional fabric comprises the following steps:
s1, blending the polyester fibers, the nano bamboo charcoal fibers, the nano silver ion fibers, the polyester fibers, the polyurethane emulsion, the modal fibers, the chitin fibers and the ramie fibers in percentage by mass to obtain the antibacterial and anti-mite functional fabric;
s2, driving the winding mechanism 4 to wind the antibacterial and anti-mite functional fabric obtained by blending in the S1 through the driving mechanism 5;
s3, after the cloth is completely rolled, the rolling mechanism 4 is pushed leftwards through the adjusting mechanism 2 and is separated from the driving mechanism 5, then the limiting mechanism 6 is pulled to be separated from the turnover mechanism 3, then the turnover mechanism 3 is turned over for one hundred eighty degrees, so that a new rolling roller 401 is moved upwards, the cloth after being rolled is moved downwards and is pushed out through the unloading mechanism 7, and then the rolling mechanism 4 above is clamped into the driving mechanism 5 through the adjusting mechanism 2;
and S4, repeating the steps in the S3, thereby realizing continuous feeding and discharging and continuous rolling, and improving the production efficiency.
Example 1
The antibacterial and anti-mite functional fabric comprises the following components in parts by weight: 35.00 parts of polyester fiber, 18.50 parts of nano bamboo charcoal fiber, 5.00 parts of nano silver ion fiber, 20.00 parts of polyester fiber, 4.00 parts of polyurethane emulsion, 25.00 parts of modal fiber, 17.00 parts of chitin fiber and 14.00 parts of ramie fiber.
Example 2
The antibacterial and anti-mite functional fabric comprises the following components in parts by weight: 20.00 parts of polyester fiber, 12.50 parts of nano bamboo charcoal fiber, 1.00 parts of nano silver ion fiber, 10.00 parts of polyester fiber, 2.00 parts of polyurethane emulsion, 12.00 parts of modal fiber, 8.00 parts of chitin fiber and 6.00 parts of ramie fiber.
Example 3
The antibacterial and anti-mite functional fabric comprises the following components in parts by weight: 28.00 parts of polyester fiber, 15.50 parts of nano bamboo charcoal fiber, 3.00 parts of nano silver ion fiber, 15.00 parts of polyester fiber, 3.00 parts of polyurethane emulsion, 22.00 parts of modal fiber, 13.00 parts of chitin fiber and 11.00 parts of ramie fiber.
By adopting the technical scheme of the three embodiments, the fabric woven by adopting the proportion in the embodiment 3 has the best antibacterial and anti-mite effect, so that the proportion in the embodiment 3 is the best proportion, and a proper amount of nano silver ion fibers and nano bamboo charcoal fibers are added into the blank threads, so that the antibacterial effect of the fabric can be further improved.
Example 4
Based on the formula and the process, the invention also provides a device for preparing the antibacterial and anti-mite functional fabric as shown in fig. 2-14, which comprises a supporting mechanism 1, an adjusting mechanism 2, a turnover mechanism 3, two winding mechanisms 4, a driving mechanism 5, a limiting mechanism 6 and a discharging mechanism 7, wherein the adjusting mechanism 2 is arranged on the supporting mechanism 1, the turnover mechanism 3 is arranged on the adjusting mechanism 2, the two winding mechanisms 4 are symmetrically sleeved on the turnover mechanism 3, the driving mechanism 5 is arranged on one side of the supporting mechanism 1 and corresponds to one of the winding mechanisms 4, the limiting mechanism 6 is arranged on the other side of the supporting mechanism 1 and corresponds to the position of the turnover mechanism 3, and the discharging mechanism 7 is arranged below the supporting mechanism 1 and corresponds to the other winding mechanism 4 Placing;
the supporting mechanism 1 comprises a base 101, a first mounting plate 102 and a second mounting plate 103, wherein the first mounting plate 102 is fixedly mounted on one side of the top of the base 101, and the second mounting plate 103 is fixedly mounted on the other side of the top of the base 101;
the adjusting mechanism 2 comprises an adjusting bolt 201, a mounting bearing 202 and a threaded block 203, wherein the left end of the adjusting bolt 201 is rotatably mounted on the side surface of the first mounting plate 102 through the mounting bearing 202, and the threaded block 203 is in threaded connection with the surface of the adjusting bolt 201;
the turnover mechanism 3 comprises a fixed frame 301, a central shaft 302, a limiting shaft 303 and a clamping groove 304, wherein one side of the fixed frame 301 close to the thread block 203 is fixedly connected with the thread block 203, the central shaft 302 is fixedly connected with the center of the side surface of the fixed frame 301, the limiting shaft 303 is symmetrically arranged on the side surface of the fixed frame 301, and the clamping groove 304 is arranged on one side of the fixed frame 301 far away from the central shaft 302;
the winding mechanism 4 comprises a winding roller 401, a first baffle 402, a second baffle 403, an annular groove 404 and two limiting columns 405, the winding roller 401 is sleeved on the central shaft 302, the first baffle 402 and the second baffle 403 are respectively installed on two sides of the winding roller 401, the annular groove 404 is opened on one side of the first baffle 402 far away from the winding roller 401, and the two limiting columns 405 are symmetrically installed on one side of the second baffle 403 far away from the winding roller 401;
the driving mechanism 5 comprises a driving motor 501, a driving shaft 502, a driving disc 503 and two limiting grooves 504, wherein the driving motor 501 is installed above the side surface of the second mounting plate 103, the driving shaft 502 is installed at the output end of the driving motor 501, the driving disc 503 is installed on the driving shaft 502, and the two limiting grooves 504 are symmetrically arranged on the side surface of the driving disc 503 and correspond to the positions of the two limiting columns 405;
the limiting mechanism 6 comprises a connecting plate 601, a connecting spring 602 and two limiting rods 603, one side of the connecting plate 601, which is close to the first mounting plate 102, is fixedly connected to the first mounting plate 102 through the connecting spring 602, the two limiting rods 603 are symmetrically mounted on the side surface of the connecting plate 601, and the limiting rods 603 movably penetrate through the first mounting plate 102 and are arranged corresponding to the clamping grooves 304;
the discharging mechanism 7 comprises a discharging cylinder 701, a push rod 702, a push plate 703 and two catching grooves 704, the discharging cylinder 701 is installed at the bottom of the side surface of the first installation plate 102, the push plate 703 is fixedly installed at the output end of the discharging cylinder 701 through the push rod 702, and the two catching grooves 704 are symmetrically arranged above the push plate 703 and respectively correspond to the positions of the first baffle 402 and the second baffle 403.
By adopting the technical scheme, the winding roller 401 can be quickly switched, so that the winding efficiency is improved, the fabric after winding is conveniently unloaded, great convenience is provided for workers, and the practicability is higher.
The supporting mechanism 1 is composed of a base 101, a first mounting plate 102 and a second mounting plate 103 and is used for mounting the adjusting mechanism 2, the turnover mechanism 3, the two winding mechanisms 4, the driving mechanism 5, the limiting mechanism 6 and the discharging mechanism 7;
the adjusting mechanism 2 is composed of an adjusting bolt 201, a mounting bearing 202 and a thread block 203, and is used for moving the winding mechanism 4 on the overturning mechanism 3 left and right, so that the winding mechanism 4 is clamped and separated from the driving mechanism 5, and the winding roller 401 is dismounted and clamped;
the turnover mechanism 3 is composed of a fixed frame 301, a central shaft 302, a limiting shaft 303 and a clamping groove 304, and is used for performing up-and-down alternation between a winding roller 401 after winding and a winding roller 401 which is not wound, so that cloth is continuously wound, and the winding roller 401 after winding is unloaded;
the limiting mechanism 6 is composed of a connecting plate 601, a connecting spring 602 and two limiting rods 603, and not only can limit the turnover mechanism 3 to ensure the stability of the turnover mechanism 3 after turnover, but also can limit the adjusting mechanism 2, so that the stability of the thread block 203 during left and right movement is ensured;
wherein, discharge mechanism 7 comprises unloading cylinder 701, push rod 702, push pedal 703 and two catching grooves 704, can release the wind-up roll 401 after the rolling is accomplished to realize convenient unloading, consequently for the staff provides very big facility, thereby greatly increased this device's practicality.
And a discharge opening 8 matched with the discharge mechanism 7 is formed at the bottom of the side surface of the second mounting plate 103 and at the position corresponding to the discharge mechanism.
By adopting the technical scheme, the winding roller 401 after winding is completed is convenient to unload.
And a rotating hand wheel 9 matched with the adjusting bolt 201 is arranged at one end of the adjusting bolt 201 far away from the mounting bearing 202.
Through adopting above-mentioned technical scheme for adjusting bolt 201 is more convenient when rotating, thereby provides very big facility for the staff, and then has increased the practicality of this device.
The output end of the driving motor 501 is movably arranged to penetrate through the second mounting plate 103.
Through adopting above-mentioned technical scheme for to the drive of winding mechanism 4.
The side surface of the limit shaft 303 is provided with a ball 10 which is connected with the inner wall of the limit groove 504 in a rolling way.
Through adopting above-mentioned technical scheme, both increased spacing axle 303 at the inside gliding stability of spacing groove 504, reduced the friction that produces when sliding again to make wind-up roll 401 more stable when the rolling.
The output end of the discharging cylinder 701 movably penetrates through the first mounting plate 102.
Through adopting above-mentioned technical scheme for the wind-up roll 401 after the rolling is accomplished unloads.
The bottom of the push plate 703 is provided with a moving wheel 11.
By adopting the technical scheme, the moving stability of the push plate 703 is improved, and the friction generated when the push plate 703 moves is reduced, so that the discharging stability is improved.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, the driving motor 501 drives the driving disc 503 to rotate through the driving shaft 502, so as to drive the winding roller 401 to wind the cloth under the clamping action between the limiting groove 504 and the limiting column 405, after the winding is completed, only the adjusting bolt 201 needs to be rotated through the rotating hand wheel 9, so that the turnover mechanism 3 can be driven by the thread block 203 to move leftward, so as to drive the winding roller 401 to move leftward, and the limiting column 405 is separated from the limiting groove 504, at this time, the connecting plate 601 is pulled, so as to drive the limiting rod 603 to separate from the clamping groove 304, then the turnover mechanism 3 is rotated by one hundred eighty degrees, so as to move the winding roller 401 after the winding is completed to the position of the lower push plate 703, and the first baffle 402 and the second baffle 403 are buckled in the two buckling grooves 704, then the discharging cylinder 701 is opened, so as to drive the push plate 703 to move rightward through the push rod 702, and the winding roller 401 is pushed out of, thereby realize unloading, and the wind-up roll 401 of not rolling is rotated to the top and corresponds actuating mechanism 5's position, and at this moment, through rotating hand wheel 9 reversal adjusting bolt 201, consequently can drive tilting mechanism 3 through screw block 203 and move right, and then promote the wind-up roll 401 of upside and move right to make the spacing post 405 card on wind-up roll 401 right side in spacing groove 504, consequently can continue to drive wind-up roll 401 through actuating mechanism 5 and continue the rolling.
The present invention can be easily implemented by those skilled in the art from the above detailed description. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the basis of the disclosed embodiments, a person skilled in the art can combine different technical features at will, thereby implementing different technical solutions.